LOW DEFECT NUCLEAR TRANSMUTATION DOPING IN NITRIDE-BASED SEMICONDUCTOR MATERIALS
20200365406 ยท 2020-11-19
Assignee
Inventors
Cpc classification
H01L21/261
ELECTRICITY
International classification
H01L21/261
ELECTRICITY
H01L29/20
ELECTRICITY
Abstract
Doped nitride-based semiconductor materials and methods of producing these materials are described herein.
Claims
1. A method for producing a doped nitride-based semiconductor material comprising: emitting an initial stream of neutron irradiation comprising thermal flux, epithermal flux, and fast neutron flux toward a nitride-based semiconductor workpiece in a nuclear reactor; reducing a density of fast neutron flux and/or thermal neutron flux in the initial stream of neutron irradiation to produce a modulated stream of neutron irradiation, wherein the modulated stream of neutron irradiation has: a ratio of epithermal flux density to fast neutron flux density that is greater than a ratio of epithermal flux density to fast neutron flux density in the initial stream of neutron irradiation and/or a ratio of epithermal flux density to thermal neutron flux density that is greater than a ratio of epithermal flux density to thermal neutron flux density in the initial stream of neutron irradiation; and bombarding the workpiece with the modulated stream of neutron irradiation to effect transmuting a proportion of a first element in the workpiece to a second element to produce the doped nitride-based semiconductor material.
2. The method of claim 1, wherein a neutron absorber material is introduced to the nuclear reactor to reduce the density of the fast neutron flux and/or thermal neutron flux in the initial stream of neutron irradiation.
3. The method of claim 2, wherein the neutron absorber material comprises at least one element selected from the group consisting of boron, titanium, cobalt, molybdenum, cadmium, indium, hafnium, samarium, europium, gadolinium, dysprosium, erbium, ytterbium, and combinations thereof.
4. The method of claim 2, wherein the neutron absorber material comprises at least one element selected from the group consisting of boron, cadmium, hafnium, and combinations thereof.
5. The method of claim 2, wherein the workpiece is held in a container comprising the neutron absorber material.
6. (canceled)
7. The method of claim 1, comprising reducing the density of thermal neutron flux in the initial stream of neutron irradiation.
8. (canceled)
9. (canceled)
10. A method for producing a doped nitride-based semiconductor material comprising: bombarding a nitride-based semiconductor workpiece with a stream of neutron irradiation in a nuclear reactor to effect transmuting a proportion of a first element in the workpiece to a second element to produce the doped nitride-based semiconductor material, wherein the neutron irradiation comprises a thermal flux, epithermal flux, and fast neutron flux; and wherein the stream of neutron irradiation reaching the workpiece has a ratio of epithermal neutron flux density to fast neutron flux density that is about 1:1000 or greater.
11. (canceled)
12. The method of claim 1, further comprising positioning the workpiece in a zone of a nuclear reactor that has a preferentially greater ratio of epithermal flux density to fast neutron flux density based on a map of relative flux densities in the reactor.
13. A method for producing a doped nitride-based semiconductor material comprising: positioning a nitride-based semiconductor workpiece in a zone of a nuclear reactor that has a preferentially greater ratio of an epithermal flux density to a fast neutron flux density based on a map of relative flux densities in the reactor; and bombarding the workpiece with a stream of neutron irradiation in the zone of the nuclear reactor to effect transmuting a proportion of a first element in the workpiece to a second element to produce the doped nitride-based semiconductor material.
14. (canceled)
15. (canceled)
16. The method of claim 13, further comprising reducing a density of thermal neutron flux in the stream of neutron irradiation.
17. (canceled)
18. The method of claim 13, wherein a neutron absorber material is introduced to the nuclear reactor to reduce the density of the thermal neutron flux and/or thermal neutron flux in the stream of neutron irradiation.
19. The method of claim 18, wherein the neutron absorber material comprises at least one element selected from the group consisting of boron, titanium, cobalt, molybdenum, cadmium, indium, hafnium, samarium, europium, gadolinium, dysprosium, erbium, ytterbium, and combinations thereof.
20. The method of claim 18, wherein the neutron absorber material comprises at least one element selected from the group consisting of boron, cadmium, hafnium, and combinations thereof.
21. The method of claim 18, wherein the workpiece is held in a container comprising the neutron absorber material.
22. The method of claim 1, wherein the transmuting comprises transmuting a quantity of .sup.14N to .sup.14C.
23. (canceled)
24. (canceled)
25. The method of claim 1, wherein the workpiece comprises at least one metal selected from the group consisting of Al, Ga, In, and combinations thereof.
26. The method of claim 1, wherein the workpiece comprises Ga.
27. The method of claim 1, wherein the transmuting comprises transmuting a quantity of Ga to Ge.
28. (canceled)
29. (canceled)
30. (canceled)
31. The method of claim 1, further comprising annealing the doped nitride-based semiconductor material.
32. A doped nitride-based semiconductor material comprising, a metal nitride comprising at least one metal selected from the group consisting of Al, Ga, In, and combinations thereof; a dopant; and .sup.14C, wherein the average concentration of .sup.14C is about 510.sup.16 atoms/cm.sup.3 of the material or less.
33-41. (canceled)
Description
DRAWINGS
[0010] The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present teachings in any way.
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[0037] Corresponding reference numerals indicate corresponding parts throughout the several views of drawings.
DETAILED DESCRIPTION
[0038] One of the most damaging and irreversible defects in the production of doped nitride-based semiconductor material is 14C, which is produced through the nuclear reaction N.sup.14(n,p)C.sup.14. .sup.14C not only negatively impacts the electrical properties of the material (e.g., doped GaN wafers), it is also a radioactive material with a long half-life, which further degrades the quality of the semiconductor over time and requires special handling. Minimizing the .sup.14C concentration would significantly improve the quality of doped nitride-based semiconductor materials such as doped GaN wafers. The cross section or probability of this reaction to occur is maximal at low (or thermal) neutron energy. For example, the nuclear reactions .sup.69Ga(n,).sup.70Ga and .sup.71Ga(n,).sup.72Ga have a significant probability of occurring at slightly higher neutron energies than thermal neutron. The neutrons at this energy level (0.5 eV to 0.1 MeV) are called epithermal neutrons. In contrast, it is believed that .sup.14C defects (resulting in high resistivity and electron traps) are caused at least in part by fast neutrons. Hence shielding a nitride-based semiconductor workpiece (e.g., GaN) from fast neutrons or reducing fast neutron flux is believed to reduce the amount of .sup.14C produced while not greatly impacting the production of dopant(s) (e.g., .sup.70Ga and .sup.72Ga, and hence .sup.70Ge and .sup.72Ge).
[0039] Applicants have discovered various strategies for achieving this shielding and/or reducing the conversion of .sup.14N to .sup.14C. Accordingly, in various embodiments, systems and methods are provided to achieve high quality nitride-based semiconductor materials (e.g., N-type doping GaN wafers or ingots or other nitride based semiconductor materials such as aluminum nitride) by significantly reducing the irradiation damage cause by fast neutron flux and optionally thermal neutron flux. In some embodiments, methods for producing a doped nitride-based semiconductor material comprise emitting an initial stream of neutron irradiation comprising thermal flux, epithermal flux, and fast neutron flux toward a nitride-based semiconductor workpiece in a nuclear reactor; reducing a density of fast neutron flux and/or thermal neutron flux in the initial stream of neutron irradiation to produce a modulated stream of neutron irradiation, wherein the modulated stream of neutron irradiation has: a ratio of epithermal flux density to fast neutron flux density that is greater than a ratio of epithermal flux density to fast neutron flux density in the initial stream of neutron irradiation and/or a ratio of epithermal flux density to thermal neutron flux density that is greater than a ratio of epithermal flux density to thermal neutron flux density in the initial stream of neutron irradiation; and bombarding the workpiece with the modulated stream of neutron irradiation to effect transmuting a proportion of a first element in the workpiece to a second element to produce the doped nitride-based semiconductor material.
[0040] In further embodiments, methods for producing a doped nitride-based semiconductor material comprise bombarding a nitride-based semiconductor workpiece with a stream of neutron irradiation in a nuclear reactor to effect transmuting a proportion of a first element in the workpiece to a second element to produce the doped nitride-based semiconductor material, wherein the neutron irradiation comprises a thermal flux, epithermal flux, and fast neutron flux; and wherein the stream of neutron irradiation reaching the workpiece has a ratio of epithermal neutron flux density to fast neutron flux density that is about 1:1000 or greater, about 1:500 or greater, about 1:100 or greater, or about 1:10 or greater.
[0041] One strategy applicants have discovered that is particularly effective for reducing the conversion of .sup.14N to .sup.14C is by positioning the semiconductor workpiece in a zone of a nuclear reactor that has a preferentially greater ratio of epithermal flux density to fast neutron flux density based on a map of relative flux densities in the reactor. For example, a GaN workpiece can be placed in a special region of the reactor with a neutron spectrum lower in the thermal neutron and fast neutron while maintaining epithermal neutrons. An area or zone in a reactor is selected where the fast neutron flux and, optionally, thermal neutron flux are minimized and the epithermal neutron flux is maximized.
[0042] Accordingly, in some embodiments, methods for producing a doped nitride-based semiconductor material comprise positioning a nitride-based semiconductor workpiece in a zone of a nuclear reactor that has a preferentially greater ratio of an epithermal flux density to a fast neutron flux density based on a map of relative flux densities in the reactor; and bombarding the workpiece with a stream of neutron irradiation in the zone of the nuclear reactor to effect transmuting a proportion of a first element in the workpiece to a second element to produce the doped nitride-based semiconductor material.
[0043] A further strategy applicants have discovered that is also particularly effective in reducing the conversion of .sup.14N to .sup.14C is introducing a neutron absorber to the nuclear reactor to reduce the density of the fast neutron flux and/or thermal neutron flux in the stream of neutron irradiation (or initial stream of neutron irradiation). Neutron absorber materials include, for example, at least one element selected from the group consisting of boron, titanium, cobalt, molybdenum, cadmium, indium, hafnium, samarium, europium, gadolinium, dysprosium, erbium, ytterbium, and combinations thereof. In some embodiments, the neutron absorber material comprises at least one element selected from the group consisting of boron, cadmium, hafnium, and combinations thereof. In certain embodiments, the neutron absorber material is used to reduce the density of thermal neutron flux.
[0044] In various embodiments, the workpiece is held in a container comprising the neutron absorber material. For example, a GaN workpiece can be encased with a neutron absorber like B, Cd, etc. The surface of the GaN workpiece is well protected during the doping process by placing the workpiece in a sealed container constructed of the neutron absorber material.
[0045] In some embodiments, a combination of strategies are used. In certain embodiments, the methods described herein can comprise positioning the workpiece in a zone of a nuclear reactor that has a preferentially greater ratio of epithermal flux density to fast neutron flux density based on a map of relative flux densities in the reactor and introducing a neutron absorber material to the nuclear reactor to reduce the density of the fast neutron flux and/or thermal neutron flux in the stream of neutron irradiation.
[0046] For example, referring to the
[0047] In accordance with various embodiments described herein, the stream of neutron irradiation reaching the workpiece can have an enhanced ratio of epithermal neutron flux density to fast neutron flux density (e.g., a ratio of epithermal neutron flux density to fast neutron flux density that is about 1:1000 or greater, about 1:500 or greater, about 1:100 or greater, or about 1:10 or greater). In some embodiments, the ratio of epithermal neutron flux density to fast neutron flux density is of from about 1:1000 to about 1:1. In certain embodiments, an accelerator based epithermal neutron beam can be used to create zero or substantially near zero fast neutrons.
[0048] The strategies employed herein to reduce fast neutron flux can also be used to reduce thermal neutron flux. Accordingly, in various embodiments, the methods described herein can further comprise reducing a density of thermal neutron flux in the stream of neutron irradiation (or initial stream of neutron irradiation). In some embodiments, the stream of neutron irradiation (or modulated stream of neutron irradiation) has a ratio of epithermal flux density to thermal flux density that is greater than a ratio of epithermal flux density to thermal flux density in the initial stream of neutron irradiation. In certain embodiments, the stream of neutron irradiation (or modulated stream of neutron irradiation) has a ratio of epithermal flux density to thermal flux density that is about 0.1:1 or greater, about 0.5:1 or greater, about 1:1 or greater, or about 2:1 or greater.
[0049] As noted, methods of producing a doped nitride-based semiconductor material comprise bombarding a workpiece with stream of neutron irradiation in the zone of the nuclear reactor to effect transmuting a proportion of a first element in the workpiece to a second element to produce the doped nitride-based semiconductor material. Although, the methods described herein seek to minimize generation of .sup.14C, one transmutation is .sup.14N to .sup.14C (i.e., the first element can comprise .sup.14N and the second element can comprise .sup.14C). In some embodiments, the average concentration of .sup.14C is about 510.sup.16 atoms/cm.sup.3 of the material or less. In certain embodiments, the average concentration of .sup.14C is about 210.sup.16 atoms/cm.sup.3 of the material or less.
[0050] In various embodiments, the workpiece comprises at least one metal selected from the group consisting of Al, Ga, In, and combinations thereof. In some embodiments, the workpiece comprises Ga. In certain embodiments, the workpiece is a GaN semiconductor workpiece. Accordingly, in embodiments where the workpiece comprises Ga, the transmuting comprises transmuting a quantity of Ga to Ge. In some embodiments, the average concentration of the Ge is about 110.sup.17 atoms/cm.sup.3 of the material or greater. In certain embodiments, the average concentration of the Ge is from about 110.sup.17 atoms/cm.sup.3 to about 210.sup.17 atoms/cm.sup.3 of the material. In various embodiments, the transmuting comprises transmuting a quantity of Ga to Ge and .sup.14N to .sup.14C, wherein the molar ratio of Ge to .sup.14C is about 1.5:1 or greater, about 5:1 or greater, or about 10:1 or greater.
[0051] Various methods described herein can further comprise annealing the doped nitride-based semiconductor material. For example, after irradiation doped nitride-based semiconductor materials (e.g., GaN wafers) can be annealed at high temperature to reverse damage some done during the irradiation step. The results can meet industry standard for different applications such as power semiconductors, etc.
[0052] The present invention is also directed to doped nitride-based semiconductor materials, including those produced by the methods described herein. In various embodiments, doped nitride-based semiconductor materials comprise a metal nitride comprising at least one metal selected from the group consisting of Al, Ga, In, and combinations thereof; a dopant; and .sup.14C. In some embodiments, the average concentration of .sup.14C is about 510.sup.16 atoms/cm.sup.3 of the material or less. In some embodiments, the average concentration of .sup.14C is about 210.sup.16 atoms/cm.sup.3 of the material or less.
[0053] In certain embodiments, metal nitride comprises Ga and the dopant comprises Ge. In some embodiments, the average concentration of the Ge is about 110.sup.17 atoms/cm.sup.3 of the material or greater. For example, the average concentration of the Ge can be from about 110.sup.17 atoms/cm.sup.3 to about 210.sup.18 atoms/cm.sup.3 of the material. In further embodiments, the molar ratio of Ge to .sup.14C is about 1.5:1 or greater, about 5:1 or greater, or about 10:1 or greater.
EXAMPLES
[0054] The following non-limiting examples are provided to further illustrate the present invention.
Example 1
[0055] GaN wafers were irradiated in an area with high thermal and epithermal neutron flux compared to fast neutron flux ratio. To achieve a doping concentration of 10.sup.16 Ge atoms/cm.sup.3, the wafers were irradiated for 4 hours. To achieve a doping concentration of 10.sup.17 Ge atoms/cm.sup.3, the wafers were irradiated for 60 hours. The 10.sup.18 Ge atoms/cm.sup.3 wafers were created after 600 hours of irradiation. In order to remove the discoloration and defects in the GaN wafer, the wafers were annealed at high temperature. The annealing process was 15 minutes long at 950 C. in a pressurized nitrogen environment. The nitrogen environment was necessary to prevent the nitrogen on the surface of the GaN from degrading away.
[0056] To measure the Ge concentration in the GaN wafers, the wafers were put into a beryllium gamma-ray counting machine. Each gamma ray represents a decay of a .sup.72Ga atom (.sup.70Ga also decays this way but at a much faster rate. Before it is safe to measure the Ga-72 amount all of the 7 Ga has decayed away). Once current activity of the .sup.72Ga was calculated, the end of irradiation activity was calculated, which will give the amount of .sup.72Ge and .sup.70Ge created in the wafers.
[0057] Aluminum contacts were coated on the GaN wafers for Hall Effect measurements. The measurement results of the unannealed and annealed measurements of the 10.sup.17 Ge atoms/cm.sup.3 samples are presented in Tables 1 and 2, respectively, of
[0058] For the annealed samples, the measurements were taken at room temperature. Overall, the resistivity of the samples went down while the mobility went up. The mobility measurements of the annealed wafers were much more consistent compared to the unannealed wafer.
[0059] Referring to
[0060] Referring to
[0061] Referring to
[0062] The transmittance spectra of the clean irradiated and annealed GaN samples are shown in
[0063] The UV-Vis spectra of the GaN C11 sample before and after annealing are shown in
[0064] Referring to
[0065] The C-V curves of GaN C samples after irradiating and annealing process are shown in
[0066] Referring to
[0067] The measurement results on the back side of the same GaN wafer are shown in
Example 2
[0068] To reduce the .sup.14C concentration in GaN wafer after neutron irradiation process, we conducted new irradiations of GaN using epithermal neutron in the Topaz area of the University of Missouri-Columbia Research Reaction (MURR). In the Topaz area, thermal neutrons are cut off by special shielding around the location. Due to the cross sections of the epithermal neutron reactions with Ga was much higher than N as shown in
[0069] The holders were sealed to isolate the GaN wafer from the water of the reactor. The results of the irradiations are shown in
[0070] After the success of the initial test, we completed the irradiation of several GaN samples in the Topaz section of MURR. Fourteen different samples were irradiated in the location. Two different holders were used in the irradiation process. One holder contained a 2-inch wafer and 2-1 cm1 cm samples. The other container contained 11-1 cm1 cm samples. These two containers were irradiated in the Topaz section of the reactor for 20 hours. Below in Table 4 are the Ge concentrations of the GaN samples in these experiments.
TABLE-US-00001 TABLE 4 Doping concentrations of Topaz irradiated samples. Sample Ge Concentration Name (Ge atoms/cm.sup.3) GaNT 1 1.24 10.sup.17 GaNT 2 1.20 10.sup.17 GaNT 3 1.26 10.sup.17 GaNT 4 1.18 10.sup.17 GaNT 5 1.23 10.sup.17 GaNT 6 1.22 10.sup.17 GaNT 7 1.18 10.sup.17 GaNT 8 1.20 10.sup.17 GaNT 9 1.22 10.sup.17 GaNT 10 1.21 10.sup.17 GaNT 11 1.23 10.sup.17 GaNT 12 1.25 10.sup.17 GaNT 13 1.22 10.sup.17 GaNT 14 1.25 10.sup.17
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[0072] The .sup.14C concentration in irradiated GaN was measured using a secondary ion mass spectroscopy (SIMS) method at EAG Laboratory. The SIMS measurement result for the .sup.14C concentration of GaN wafer irradiated with thermal neutron with the Ge doping concentration of 810.sup.16 cm.sup.3 are shown in
[0073] .sup.14C concentration of GaN wafer irradiated in the Topaz location with the Ge doping concentration of 1.1210.sup.17 cm.sup.3 are shown in
[0074] The samples were annealed in ammonia environment at high temperature to reverse the damage from the irradiation process. The annealing chamber was purged with nitrogen and pumped back down to 1 millitorr with a 1 millitorr/minute rate of rise. The chamber was then filled with 10 torr of ammonia and then heated to 950 C. for 30 minutes. The results of this test are shown in
[0075] Using a mercury probe several C-V measurements were conducted. The samples were polished only on one side making the use of the Hg probe difficult in certain configurations. The C-V curves and the carrier concentration calculations were different for different measurement configurations. The configuration used in previous measurements was using the dot of mercury contact on one side of the sample and an aluminum backing on the other side.
[0076]
[0077] We used one more electrode configuration to confirm the carrier concentration calculation. This time, both mercury dot and ring electrodes were used on the smooth surface of the sample. As shown in
TABLE-US-00002 TABLE 5 The difference in carrier concentrations with different electrode arrangements. Carrier Sample Slope Concentration Hg dot on 7.20E+17 1.39E+18 smooth surface Hg dot on 4.42E+18 2.27E+17 rough surface Hg dot and ring 5.46E+17 1.83E+18 on smooth surface
[0078] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including, and having are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps can be employed.
[0079] Although the terms first, second, third, etc. can be used herein to describe various elements, objects, devices, apparatuses, components, regions or sections, etc., these elements, objects, devices, apparatuses, components, regions or sections, etc., should not be limited by these terms. These terms may be used only to distinguish one element, object, device, apparatus, component, region or section, etc., from another element, object, device, apparatus, component, region or section, etc., and do not necessarily imply a sequence or order unless clearly indicated by the context.
[0080] The description herein is merely exemplary in nature and, thus, variations that do not depart from the gist of that which is described are intended to be within the scope of the teachings. Moreover, although the foregoing descriptions and the associated drawings describe example embodiments in the context of certain example combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions can be provided by alternative embodiments without departing from the scope of the disclosure. Such variations and alternative combinations of elements and/or functions are not to be regarded as a departure from the spirit and scope of the teachings.