Ignition insert with an active pre-chamber
20200362750 ยท 2020-11-19
Inventors
Cpc classification
F02B19/1009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1019
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B19/1004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The ignition insert with an active pre-chamber (1) comprises an insert well (72) arranged in a cylinder head (3) of an internal combustion engine (2), said well (72) accommodating a cylindrical insert body (70) which is indexed in rotation and in which are arranged an ignition pre-chamber (71), an insert spark plug well (83) receiving a spark plug (12), and a injector radial orifice (88) which is aligned with a injector lateral well (73) arranged in the cylinder head (3) so as to receive an injector nose (16), said body (70) being terminated by a pre-chamber nose (75) opening into a combustion chamber (5), and being held in the insert well (72) by fixing means (82) cooperating with clamping means (74).
Claims
1. An ignition insert with an active pre-chamber for internal combustion engine, the latter comprising a cylinder head which covers a cylinder to form with a piston a combustion chamber into which a main charge can be introduced, said cylinder head housing an ignition pre-chamber into which open a spark plug and an injector nose of at least one injector and into which a pilot charge can be introduced, said pre-chamber being capable to communicate with the combustion chamber successively via a gas ejection conduit and via at least one gas ejection orifice which opens into said chamber via a pre-chamber nose, wherein ignition insert comprises: At least one insert well arranged in the cylinder head and having fixing means, said well opening on the one hand, outside the cylinder head via a large diameter insert insertion orifice and, on the other hand, into the combustion chamber via a smaller diameter pre-chamber nose orifice, the two said diameters being connected to each other by at least one insert support shoulder; At least one cylindrical insert body consisting of one or more parts and in which the ignition pre-chamber and the gas ejection conduit are arranged, said body being housed with little play in the insert well, being indexed in rotation relative to the cylinder head, and ending with the pre-chamber nose which passes through the pre-chamber nose orifice, while said body has an insert support surface which rests directly or indirectly on the insert support shoulder; At least one insert spark plug well arranged in the cylindrical insert body, parallel to the axis of said body or at a closed angle with respect to said axis and at or near the center of said body, said spark plug well opening on the one hand, at the end of the cylindrical insert body which is axially opposite the pre-chamber nose, and on the other hand, in the ignition pre-chamber, said spark plug well receiving the spark plug or the injector nose; At least one injector radial orifice arranged radially in the cylindrical insert body but not necessarily perpendicular to the latter and in which is housed the end of the injector nose or the spark plug ignition, said orifice connecting the ignition pre-chamber and/or the gas ejection conduit with the external surface of the cylindrical insert body; At least one injector lateral well arranged in the cylinder head, said well receiving the injector nose body or the spark plug and connecting the outside of the cylinder head with the insert well while the injector radial orifice is aligned with said well so that the end of the injector nose or of the spark plug opens into the ignition pre-chamber and/or the gas ejection conduit by successively passing through the injector lateral well and the injector radial orifice; And clamping means cooperating with the fixing means in order to directly or indirectly maintain the insert support surface of the cylindrical insert body pressed against the insert support shoulder.
2. An ignition insert with an active pre-chamber according to claim 1, wherein the pre-chamber nose houses a stratification valve which is pressed either against the end of the gas ejection conduit to close the latter in a sealed manner, or, against a valve seat on the chamber side to form with the gas ejection conduit a pre-chamber for ignition by torch which simultaneously communicates with, on the one hand, the ignition pre-chamber via the gas ejection conduit, and, on the other hand, with the combustion chamber via the gas ejection orifice.
3. An ignition insert with an active pre-chamber according to claim 2, wherein a magnetic field source is positioned on the cylindrical insert body and produces a magnetic field which tends to maintain the stratification valve pressed against the end of the gas ejection conduit.
4. An ignition insert with an active pre-chamber according to claim 3, wherein the gas ejection conduit consists of a magnetic material and forms at its contact with the valve stratification a gas ejection tube whose outer diameter is less than that of said valve, said tube being tightly enclosed in a non-magnetic sleeve made of a non-magnetic material.
5. An ignition insert with an active pre-chamber according to claim 1, wherein the pre-chamber nose consists of an attached nose which covers the gas ejection conduit, the gas ejection orifice being arranged in said attached nose.
6. An ignition insert with an active pre-chamber according to claim 1, wherein a space forming an insert cooling water chamber is formed between the cylindrical insert body and the insert well.
7. An ignition insert with an active pre-chamber according to claim 1, wherein the injector lateral well consists of a perforated or non-continuous bore which communicates over its length with at least one cylinder head cooling water chamber which comprises the cylinder head.
8. An ignition insert with an active pre-chamber according to claim 1, wherein the clamping means consist of at least one insert clamping ferrule which has a ferrule external thread cooperating with the insert well fixing means which consist of a well internal thread, said ferrule being bored at its center to let the spark plug pass through.
9. An ignition insert with an active pre-chamber according to claim 8, wherein the insert clamping ferrule bears on a clamping face for clamping by the ferrule, via a restraint spring.
10. An ignition insert with an active pre-chamber according to claim 1, wherein the insert support surface directly or indirectly forms a ball joint connection with the insert support shoulder while the cylindrical insert body directly or indirectly forms a ball joint connection with the clamping means.
11. An ignition insert with an active pre-chamber according to claim 10, wherein the clamping means bear on the cylindrical insert body by means of a ball-joint sliding washer which can move radially either relative to the cylindrical insert body, or relative to the clamping means.
12. An ignition insert with an active pre-chamber according to claim 11, wherein the ball-joint sliding washer is flexible and forms a restraint spring.
13. An ignition insert with an active pre-chamber according to claim 1, wherein the injector nose is held pressed in the injector radial orifice and against the cylindrical insert body by elastic clamping means which bear on the injector on the one hand, and on the cylinder head on the other hand.
14. An ignition insert with an active pre-chamber according to claim 13, wherein the elastic clamping means consist of a flange which bears on the injector on the one hand, and which is connected to the cylinder head by at least one flange screw on the other hand.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0052]
[0053] The ignition insert with active pre-chamber 1 is particularly provided for an internal combustion engine 2, the latter comprising a cylinder head 3 which covers a cylinder 4 to form with a piston 31 a combustion chamber 5 into which can be introduced a main load 30.
[0054] As can be seen in
[0055] As can be seen in
[0056] As can be seen in
[0057] The cylindrical insert body 70 is housed with little play in the insert well 72, is indexed in rotation relative to the cylinder head 3, and ends with the pre-chamber nose 75 which passes through the pre-chamber nose orifice 77. The cylindrical insert body 70 also has an insert support surface 80 which directly or indirectly bears on the insert support shoulder 79.
[0058] It is noted that when the cylindrical insert body 70 is introduced into the insert well 72 through the insert introduction orifice 78, said body 70 is stopped in its movement when the insert support shoulder 79 comes into contact with the insert support surface 80.
[0059] It is noted that a support gasket 25 can be provided between the insert support surface 80 and the insert support shoulder 79 which provides a seal between the insert well 72 and the combustion chamber 5. Said seal 25 can be metallic like annealed copper or be of any other type known to those skilled in the art.
[0060] As can be seen particularly in
[0061] It is to be noted, particularly in
[0062] Said orifice 88 connects the ignition pre-chamber 71 and/or the gas ejection conduit 76 with the external surface of the cylindrical insert body 70 while a seal can be provided between the injector radial orifice 88 and the injector nose 16 which takes the form of a segment, a seal or any other means known to those skilled in the art, and which prevents any leakage of liquid or gas between the ignition pre-chamber 71 and/or the gas ejection conduit 76 and the external surface of the cylindrical insert body 70.
[0063] It should also be noted that the injector radial orifice 88 and the injector nose 16 may constitute a ball joint connection allowing a small angular clearance between said orifice 88 and said nose 16.
[0064] As can be seen in
[0065] Said well 73 receives the injector nose body 16 and, as the case may be, all or part of the other constituents of the injector 8, or the spark plug 12. Said well 73 connects the outside of the cylinder head 3that is to say for example the intake ducts of the internal combustion engine 2with the insert well 72.
[0066] It is to be noted that the injector radial orifice 88 is aligned with the injector lateral well 73 so that the end of the injector nose 16 or of the spark plug 12 opens into the ignition pre-chamber 71 and/or the gas ejection conduit 76 successively passing through the injector lateral well 73 and the injector radial orifice 88.
[0067] It is to be noted that the cylindrical insert body 70 is deemed to be correctly indexed in rotation relative to the cylinder head 3 when the injector nose 16 is simultaneously housed in the injector lateral well 73 and in the injector radial orifice 88.
[0068] It is also noted that a seal can advantageously be provided between the injector lateral well 73 and the injector nose 16, said seal taking the form of a segment, a seal or any other known means of those skilled in the art, and said seal isolating all or part of the interior of the injector lateral well 73 from the exterior of the cylinder head 3.
[0069] It will also be noted that the injector lateral well 73 on the one hand, and the injector nose body 16 or even any other constituent part of the injector 8 on the other hand, can constitute a ball joint connection allowing a small angular clearance between said lateral well 73 and said injector 8.
[0070] It is to be noted in
[0071] In this case, the inlet of the injector lateral well 73 can be provided so as to be fairly deep in the cylinder head so that only the injector nose body 16 passes through the intake ports.
[0072] As seen in
[0073] The insert clamping ferrule 74 directly or indirectly bears on a clamping face 84 for clamping by the ferrule, which the cylindrical insert body 70 exhibits in order to directly or indirectly maintain the insert support surface 80 of said body 70 pressed against the insert support shoulder 79.
[0074] As shown in
[0075] It will be noted that the insert clamping ferrule 74 can advantageously have a wrench engaging section allowing it to be rotated in order to tighten it; said wrench engaging section can consist of notches, orifices, or a female or male shape of any geometry whatsoever complementary with a shape presented by a tightening wrench.
[0076] As shown in
[0077] As explained in patent application No. FR 3 061 743 published on Jul. 13, 2018 owned to the applicant, it is noted that the stratification valve 13 is pressed against the end of the gas ejection conduit 76 when the pressure prevailing in the combustion chamber 5 is greater than the pressure prevailing in the ignition pre-chamber 71.
[0078] In this particular configuration of the ignition insert with an active pre-chamber 1 according to the invention, a magnetic field source 44 can be positioned on the cylindrical insert body 70 to produce a magnetic field which tends to maintain the stratification valve 13 pressed against the end of the gas ejection conduit 76 as explained in patent application No. 18 58111 dated Sep. 10, 2018 owned to the applicant. In this case, the cylindrical insert body 70 advantageously consists of all or part of a magnetic material 43.
[0079] As shown in
[0080] Alternatively, the magnetic field source 44 may consist of a coil of conductive wire which produces a magnetic field when said wire is crossed by an electric current. This particular configuration makes it possible for example not to return the stratification valve 13 pressed against the end of the gas ejection conduit 76 during the cold start of the internal combustion engine 2, which makes it possible to supply the ignition pre-chamber 71 with a fuel mixture not by means of the injector 8, but directly by the gas ejection orifices 24 via the gas ejection conduit 76, said mixture coming from the combustion chamber 5.
[0081] As illustrated in
[0082] The non-magnetic sleeve 85 makes it possible to prevent the stratification valve 13 from getting across in its housing and this, by forcing the magnetic flux produced by the magnetic field source 44 to generate field lines which are not parallel to the stratification valve 13 on the periphery of the latter.
[0083] It is to be noted that the non-magnetic sleeve 85 can be mainly made of copper which has a high thermal conductivity, and be mounted tight by bracing around the gas ejection tube 89 to ensure maximum thermal cohesion between itself and said tube 89.
[0084] It is further noted that the stratification valve 13 may be flat to form a plane seal contact with the end of the gas ejection conduit, which avoids locating said valve 13 radially unlike a conical seat does.
[0085] Said planar contact also has the advantage of leaving a maximum cross-section for the passage of gases with the same lift of the valve 13 when the latter is open 76, that is to say when it rests on the valve seat on the chamber side 21 with which it cooperates.
[0086] In addition, the periphery of the stratification valve 13 can advantageously be troncospheric and not cylindrical, which makes it possible to prevent any jamming of said valve in its housing, whatever its orientation relative to the gas ejection tube 89 with which it cooperates.
[0087] As can be seen in
[0088] As shown in
[0089] It is noted that the attached nose 90 makes it possible, if necessary, to introduce a stratification valve 13 into the pre-chamber nose 75 as provided for in the patent application No. FR 3 061 743.
[0090] In the case where said valve 13 is returned by a magnetic field source 44 as described in patent application No. 18 58111, it is possible to choose for the attached nose 90 a non-magnetic material 50 such as copper which has furthermore a high thermal conductivity.
[0091] It is noted that the attached nose 90 can be mounted tight by bracing around the gas ejection tube 89 to ensure maximum thermal cohesion between itself and said tube 89, or around said tube 89 already tightly enclosed by a sleeve 85 made of a non-magnetic material, as shown in
[0092] It is also to be noted in
[0093] According to an alternative embodiment of the ignition insert with an active pre-chamber 1 of the invention particularly understandable in
[0094] It is to be noted in
[0095] It is also noted that the injector lateral well 73 may consist of a perforated or non-continuous bore which communicates along its length with at least one cylinder head cooling water chamber 41 which comprises the cylinder head 3. This particular configuration allows the insert well 72 to communicate with said water chamber 41.
[0096] In this case and as shown in
[0097] It is noted in this respect that advantageously, the injector lateral well 73 can pass right through the insert well 72 to allow cooling water to circulate between said well 72 and at least two cylinder head cooling water chambers 41 which comprises the cylinder head 3.
[0098] As another alternative embodiment of the ignition insert with an active pre-chamber 1 according to the invention which is particularly visible in
[0099] It is advantageously noted that the restraint spring 87 can be designed as at least one well-known Belleville washer, or at least one wavy spring washer.
[0100] It is also noted that the restraint spring 87 can make it possible to replace the well internal thread 82 and the ferrule external thread 81 by a simple groove arranged in the insert well 72 and in which is housed a stop junction part, said junction part bearing in said groove on the one hand and on the insert clamping ferrule 74 on the other hand.
[0101] It is to be noted that such an assembly requires a press to compress the restraint spring 87 during assembly of the stop junction part.
[0102] In
[0103] This particular configuration of the ignition insert with an active pre-chamber 1 according to the invention allows the cylindrical insert body 70 to be freely oriented relative to the cylinder head 2.
[0104] As shown in
[0105]
[0106] According to a particular embodiment of the ignition insert with active pre-chamber 1 according to the invention also shown in
[0107] As shown in
[0108] It is to be noted that it is the axial compression, torsion and radial expansion of the ball-joint sliding washer 92 which give the latter the attributes of a restraint spring 87.
[0109] It will also be noted in
[0110] In
[0111] According to this particular configuration, the end of the injector nose 16 can advantageously be troncospherical and rest in a conical seat arranged in the cylindrical insert body 70, at the injector radial orifice 88.
[0112] As a particular embodiment of the ignition insert with an active pre-chamber 1 according to the invention illustrated in
[0113] On said
[0114] Operation of the Invention:
[0115] The operation of the ignition insert with an active pre-chamber 1 according to the invention can easily be understood in view of
[0116] As seen in
[0117] Here, an insert well 72 has been arranged, the diameter of which at the cylindrical insert body 70 is twenty-four millimeters. It will be noted that this mounting can also be provided in place of the injector well of a conventional diesel engine.
[0118] According to the non-limiting example set out in
[0119] It can be seen in
[0120] For achieving the assembly shown in
[0121] This done, the cylindrical insert body 70 has been introduced into the insert well 72 shown in
[0122] Then, the injector nose 16 was introduced into the injector lateral well 73 until said nose 16 be inserted in the ignition pre-chamber 71 at the desired depth.
[0123] It is to be noted that according to the embodiment of the ignition insert with active pre-chamber 1 according to the invention shown in
[0124] Once these elements are in place, the restraint spring 87 was placed in the insert well 72 followed by the insert clamping ferrule 74, the latter having been screwed to a predetermined torque to ensure the pressure sought contact between the insert support surface 80 and the insert support shoulder 79, via the support gasket 25 and the support flange 91.
[0125] The insert cooling water chamber 86 that forms the space between the cylindrical insert body 70 and the insert well 72 has to be noted in
[0126] Indeed, in fact, the combustion of the pilot charge 9 in the ignition pre-chamber releases heat which heats the cylindrical insert body 70. In the absence of sufficient cooling, the temperature of said body 70 could become excessive while thanks to the insert cooling water chamber 86, said temperature is maintained at an acceptable value.
[0127] Moreover, the insert cooling water chamber 86 also cools the gas ejection conduit 76, the gas ejection tube 89, the non-magnetic sleeve 85, and the attached nose 90. To this end, the non-magnetic sleeve 85 and the attached nose 90 can advantageously be made of alloyed copper, this material having a high thermal conductivity. Thus, and thanks to said high conductivity, heat is efficiently exported from the pre-chamber nose 75 in which the gas ejection orifices 24 are arranged, up to the insert cooling water chamber 86.
[0128] It is to be noted that the embodiment of the ignition insert with an active pre-chamber 1 according to the invention which has been described herein is non-limiting. In particular, the ignition insert with active pre-chamber 1 according to the invention is intended for all active pre-chambers, with or without a stratification valve 13 and with or without magnetic return of said valve 13.
[0129] It will also be noted that the ignition insert with active pre-chamber 1 according to the invention can be applied to other fields than the internal combustion engines, such as to gas nailers, guns, or any other device requiring the firing of a main charge by means of a pilot charge with the best possible efficiency.
[0130] The possibilities of the ignition insert with an active pre-chamber 1 according to the invention are not limited to the applications which have been described herein and it should moreover be understood that the above description has been provided only by way of example and that it in no way limits the field of the said invention from which one would not depart by replacing the execution details described by any other equivalent.