Scanning electron microscope and sample observation method
10840060 ยท 2020-11-17
Assignee
Inventors
- Zhaohui CHENG (Tokyo, JP)
- Hikaru Koyama (Kodaira, JP)
- Yoshinobu Kimura (Tokyo, JP)
- Hiroyuki Shinada (Mitaka, JP)
- Osamu Komuro (Hitachinaka, JP)
Cpc classification
International classification
Abstract
A scanning electron microscope of the present invention performs scanning by changing a scanning line density in accordance with a sample when an image of a scanned region is formed by scanning a two-dimensional region on the sample with an electron beam or is provided with a GUI having sample information input means which inputs information relating to the sample and display means which displays a recommended scanning condition according to the input and performs scanning with a scanning line density according to the sample by selecting the recommended scanning condition. As a result, in observation using a scanning electron microscope, a suitable scanning device which can improve contrast of a profile of a two-dimensional pattern and suppress shading by suppressing the influence of charging caused by primary charged particle radiation and by improving a detection rate of secondary electrons and a scanning method are provided.
Claims
1. A scanning electron microscope which forms an image of a scanned region by scanning a two-dimensional region on a sample with an electron beam, wherein: the scanning electron microscope determines a probe current and a scan speed of scanning individual single lines by said electron beam such that a charge amount injected per unit of length in a direction of the line scan on the sample by scanning of said electron beam, for each individual single line scanned by the electron beam on said sample, is a predetermined value or less, wherein the probe current and the scan speed of scanning said individual single lines by said electron beam is determined based on one or more electric characteristics of said sample derived from obtained images including a charging relaxation time constant of said sample calculated based on a temporal change of an intensity of secondary charged particles emitted from said sample by radiating the electron beam to said sample and also is based on previously stored limitation conditions of the scanning electron microscope, and wherein said sample is scanned in individual single lines by the electron beam based on the determined probe current and scan speed.
2. The scanning electron microscope according to claim 1, comprising: means which inputs information of said sample, determines whether an optimization procedure for a scanning strategy of said electron beam is necessary, provides candidate scanning method(s) to said sample upon determining the optimization procedure is necessary, and acquires images of said sample with the candidate scanning method(s), wherein at least one of the following information is derived from said images taken by said scanning electron microscope: (1) brightness of the image(s), (2) contrast of edge(s) of features of said sample, (3) uniformity of the brightness of said images, (4) uniformity of said contrast of said edge(s) in said image(s), and a signal-to-noise ratio of said image(s).
3. The scanning electron microscope according to claim 1, wherein candidates of recommended scanning methods are provided; and wherein the electric characteristics of said sample and/or the candidates of recommended scanning methods are stored, and wherein said candidates of recommended scanning methods for said electron beam are read out when the information concerning to said sample is input, and said electron beam scans over said sample using said scanning method(s) automatically and acquires images.
4. The scanning electron microscope according to claim 1, wherein a sequence of plural spatially separated line positions on said sample scanned by said electron beam are controlled.
5. The scanning electron microscope according to claim 1, wherein said predetermined value is of said scanning line density is 7.21019 (C/nm).
6. The scanning electron microscope according to claim 1, wherein said predetermined value is of said scanning line density is 3.521019 (C/nm).
7. The scanning electron microscope according to claim 1, wherein the scan speed is increased from a normal scan speed.
8. The scanning electron microscope according to claim 1, wherein a focal point or an astigmatism correction amount is calculated and the calculation result is fed back to a charged particle optical system.
9. A sample observation method in which an image of a scanned region is formed by scanning a two-dimensional region on a sample with the electron beam, comprising the steps of: determining a probe current and a scan speed of scanning individual single lines by said electron beam such that a charge amount injected per unit of length in a direction of the line scan on the sample by scanning of said electron beam, for each individual single line scanned by the electron beam on the sample, is a predetermined value or less; and scanning said sample in individual single lines by the electron beam based on the determined probe current and scan speed, wherein the probe current and the scan speed of scanning said individual single lines by said electron beam is based on one or more electric characteristics of said sample derived from said images including a charging relaxation time constant of said sample calculated based on a temporal change of an intensity of secondary charged particles emitted from said sample by radiating the electron beam to said sample and also is based on previously stored limitation conditions of the scanning electron microscope.
10. The sample observation method according to claim 9, further comprising: steps which input information of said sample, determine whether an optimization procedure for a scanning strategy of said electron beam is necessary, provide candidate scanning method(s) to said sample upon determining the optimization procedure is necessary, acquire images of said sample with the candidate scanning method(s), wherein at least one of the following information is derived from said images taken by said scanning electron microscope: (1) brightness of the image(s), (2) contrast of edge(s) of features of said sample, (3) uniformity of the brightness of said images, (4) uniformity of said contrast of said edge(s) in said image(s), and a signal-to-noise ratio of said image(s).
11. The sample observation method according to claim 9, further comprising the step of: providing candidates of recommended scanning methods and acquiring images of said sample using said candidates of recommended scanning methods, wherein the electric characteristics of said sample and/or the candidates of recommended scanning methods are stored, and wherein said candidates of recommended scanning methods for said electron beam are read out when the information concerning to said sample is input, and said electron beam scans over said sample using said scanning method(s) automatically and acquires images.
12. The sample observation method according to claim 9, wherein a sequence of a plural spatially separated line positions on said sample scanned by said electron beam are controlled.
13. The sample observation method according to claim 9, wherein said predetermined value is of said scanning line density is 7.21019 (C/nm).
14. The sample observation method according to claim 9, wherein said predetermined value is of said scanning line density is 3.521019 (C/nm).
15. The sample observation method according to claim 9, wherein the scan speed is increased from a normal scan speed.
16. The sample observation method according to claim 9, wherein a focal point or an astigmatism correction amount is calculated and the calculated result is fed back to a charged particle optical system.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(15) Embodiments of the present invention will be described below in detail using the attached drawings. The embodiments according to the present invention are only examples in realizing the present invention, and the present invention is not limited by these.
(16) In the embodiments of the present invention, a method for determining an electron beam irradiation method which suppresses the influence of charging of electron beam irradiation on the basis of a measurement result of charging relaxation characteristics caused by electron beam irradiation (time constant) of the sample and a scanning electron microscope provided with that are provided.
(17) The behaviors of secondary electrons and backscattered electrons emitted from the sample caused by electron beam irradiation largely depend on the charged amount and distribution on the sample in the vicinity of an irradiated area. Particularly, since motion energy of the secondary electrons predominant in the secondary signal is small (several eV), the orbit is largely changed by the coulomb force with the charges accumulated on the sample. The coulomb force received by the secondary electrons at the irradiation position is considered as follows.
(18) If uniform charges (charge line density 0) on the x-axis (x=1) illustrated in
(19)
(20) where 0: line density of charges on the sample surface immediately after electron beam irradiation (C/m)
(21)
(22) 2l: View field size (m),
(23) h: Film thickness of insulating film (m)
(24) Similarly, the electric field intensity E.sub.y at the position (0 y 0) can be expressed by the formula (2).
(25)
(26) According to the formulas (2), (3), and (4), reduction of the scanning line density incidence of the primary charged particle radiation is effective in suppressing the coulomb force affecting the orbit of the secondary electrons.
(27) In the observation method of the sample according the present invention, by setting the scanning line density incidence when the sample is irradiated with the primary charged particles to 7.2010.sup.19 (C/nm) or less, the throughput is improved, and the horizontal lines become visible. It was confirmed by experiments that the scanning condition of the primary charged particle radiation is preferably determined so as to realize reduction to 3.5210.sup.19 (C/nm) or less, the throughput is improved, and the horizontal lines become clearer and have the same contrast as the vertical lines.
(28) Moreover, an exchange time change of the charges caused by electron beam irradiation is different depending on the material and structure of the sample in general. In order to suppress mutual coulomb action of secondary electrons and sample charging, measurement of the temporal change of charging for each sample and selection of an optimal scanning method for that are needed in principle. Thus, the observation method of the sample according to the present invention includes means which disperse energy of secondary electrons emitted from the sample by primary charged particle radiation by using an energy filter and calculates the charging relaxation time constant of the sample from the temporal change of intensity of the secondary electrons having specific energy and scanning-order determining means which determines the order of scanning with the primary charged particle radiation on the sample on the basis of the calculated time constant, and by including a process in which the sample is scanned with the determined scanning line density and scanning order.
(29) The scanning electron microscope according to the present invention is a scanning electron microscope which radiates the primary charged particle beam to the sample and obtains an image of the sample by at least one of the secondary electrons and backscattered electrons emitted from the sample and includes means which adjusts at least one of the probe current and the scanning speed of the primary charged particle beam so that the scanning line density of the primary charged particle beam becomes 7.2010.sup.19 (C/nm) or less or a recommended value of 3.5210.sup.19 (C/nm) or less, and the sample is scanned and observed.
(30) Moreover, a scanning electron microscope in another mode according to the present invention is a scanning electron microscope which radiates the primary charged particle beam to the sample and obtains an image of the sample by at least one of the secondary electrons and backscattered electrons emitted from the sample and provides means which adjusts at least one of the probe current and the scanning speed of the primary charged particle beam so that the scanning line density of the primary charged particle beam becomes 7.2010.sup.19 (C/nm) or less or a recommended value of 3.5210.sup.19 (C/nm) or less, an energy filter which disperses the secondary electrons having energy at a specific value or more in the secondary electrons emitted from the sample, means which extracts and records the charging relaxation time constant from the temporal change of the secondary electron signal intensity measured by the energy filter, and scanning-order determining means which determines the scanning order of the primary charged particle beam on the basis of the time constant, and the sample is observed by the determined scanning method of the primary charged particle beam.
(31) According to the present invention, charging caused by primary charged particle radiation is reduced during the observation, and the secondary electrons or backscattered electrons emitted from the sample can minimize the influence on the charging. Thus, improvement of the profile line intensity of the two-dimensional pattern including a non-metal material and suppression of shading can be realized, and more stable and highly accurate observation can be made.
(32) Moreover, according to the present invention, as compared with the prior-art observation technologies, when an image is to be obtained, detection efficiency (secondary signal intensity/number of injected electrons of the primary charged particles in each pixel) of secondary signals (secondary electrons and backscattered electrons) is high, and thus, an image having a similar signal/noise ratio can be obtained in a shorter time, which results in faster observation.
(33) An image of a resist pattern illustrated in
(34) Further features of the present invention will be made clear below from the best mode for carrying out the present invention and the attached drawings.
Embodiment 1
(35) [Configuration of Device]
(36) An outline configuration of a scanning electron microscope in an embodiment of the present invention is illustrated in a block diagram in
(37) Between a cathode 1 and a first anode 2, a voltage is applied by a high-voltage control power supply 13 controlled by a calculating device 22, and a predetermined emission current is drawn from the cathode 1. Since an acceleration voltage is applied between the cathode 1 and a second anode 3 by the high-voltage control power supply 13 controlled by the calculating device 22, a primary electron beam 4 emitted from the cathode 1 is accelerated and progresses to a lens system in the rear stage. The primary electron beam 4 is converged by a focusing lens 5 controlled by a focusing-lens control power supply 14 in compliance with an instruction of an input device, deprived of an unnecessary region of the primary electron beam 4 by a diaphragm plate 7 and controls the probe current Ip of the primary electron beam.
(38) After that, the primary electron beam is converged on a sample 8 as a micro spot by an objective lens 6 controlled by an objective-lens control power supply 15 and scans the sample by a polarizer 10 in a two-dimensional manner. A scanning signal of the polarizer 10 is controlled by a polarizer control power supply 16 in compliance with scanning conditions including the view-field size, scanning speed, and the number of pixels specified by the input device 19. Also, the sample 8 is fixed onto a sample stage 23 which is movable two-dimensionally. The movement of the sample stage 23 is controlled by a stage control portion 17. A secondary electron 9 generated from the sample 8 by radiation of the primary electron beam 4 passes through an energy filter 26 controlled by a control power supply 12 of the energy filter and detected by a secondary electron detector 11, and a drawing device 20 executes control of converting the detected secondary signal to a visible signal and aligning it on another plane as appropriate and displays an image corresponding to the surface shape of the sample on an SEM image display device 18 as an image.
(39) The signal detected by the secondary electron detector 11 is amplified by a secondary signal amplifier 28 and then, accumulated in an image memory in the drawing device 20. An address signal corresponding to a memory position in the image memory is generated in the calculating device 22 or in a computer installed separately and converted to an analog signal. Then, the address signal in the X-direction supplied to the polarizer 10 is a digital signal repeating from 0 to 512 if the image memory is raster scanning of 512512 pixels, for example, while the address signal in the Y-direction is added with 1 when the address signal in the X-direction reaches 512 from 0 and is a digital signal repeating from 0 to 512. This is converted to an analog signal.
(40) Since the address in the image memory corresponds to the address of a polarization signal for scanning with the electron beam, a two-dimensional image in an electron beam polarization region by the polarizer 10 is recorded in the image memory. The signals in the image memory can be sequentially read out in a time series by a reading-out address generation circuit synchronized by a reading-out clock. The signal read out in correspondence with the address is converted to an analog signal and becomes a brightness modulation signal of the image display device 18.
(41) The image memory is provided with a function of synthesizing and recording image data for S/N improvement. For example, one complete image is formed by overlapping and recording images obtained in 8 sessions of two-dimensional scanning. That is, a final image is formed by synthesizing images formed by one session or more of the unit of X-Y scanning. The number of images (hereinafter referred to as the number of cumulative frames) for forming one complete image can be arbitrarily set, and a proper value is set, considering conditions such as secondary electron generation efficiency or the like.
(42) The input device 19 realizes interface between an operator and the calculating device 22, and the operator executes control of each of the above-described units through this input device 19 and also specifies a measurement point or gives an instruction of dimensional measurement.
(43) Moreover, this device is provided with a line profile extraction function 24, which is means which extracts a line profile on the basis of the detected secondary electron or the like. The line profile is formed on the basis of a detected amount of the secondary electrons, brightness information of the image and the like in scanning with the primary electron beam, and the obtained line profile is used for dimensional measurement or the like of a pattern formed on a semiconductor wafer, for example. In this Embodiment 1, the line profile is used in a function 25 for determining whether or not to perform extraction of a pattern profile (function to determine whether or not to perform extraction of a pattern profile).
(44) Moreover, in a storage device 21, pattern layouts to be inspected, edge shape information, and observation recipes are stored.
(45) [Charging Control Method]
(46) An example of measurement of charging relaxation characteristics (time constant) of a sample is illustrated in
(47) When the primary electron beam 4 is radiated to the sample 8, a secondary signal 9 (including at least one of secondary electron and backscattered electron) is generated. Since an electric field formed by the sample holder 23, the objective lens 6, and an electrode 27 acts as an accelerating electric field to the secondary signal 9, it is pulled up into the passage of the objective lens 6 and rises while being subjected to the action of the magnetic field of the objective lens 6 and further passes through the scanning polarizer 10 and enters the energy filter 26. Depending on a set value of the energy filter 26, a secondary signal component having low motion energy cannot pass through the energy filter 26, while a component having motion energy higher than that passes through the energy filter 26. The primary electron beam 4 is radiated to the sample 8 with a certain dose amount, lets the sample 8 charged, and an irradiation position potential Vs of the sample 8 is changed. Here, the sample potential Vs is the sum of a charged potential Vs of the sample 4 generated by irradiation of the primary electron beam 4 and a retarding potential Vr applied to the sample holder 23. If the sample potential Vs is increased by charging, the amount of the secondary signal which can pass through the energy filter 26 is decreased, and the amount of the secondary signal detected by the detector 11 is decreased, and brightness on the image is reduced. The primary electron beam 4 is radiated to the sample 8 in advance so as to form a charged region, the same region is irradiated again after a certain time interval, and the obtained brightness on the image is recorded.
(48) As illustrated in
(49) Subsequently, the temporal change curve of the brightness is inputted into the time constant calculating device 29, and a charging relaxation time constant of the sample 8 is extracted and stored in the storage device 21. The scanning method of the primary electron beam 4 is determined by the scanning method determining device 30 by using the stored charging relaxation time constant and the limitation conditions of the primary electron scanning (including any of the number of image pixels, view field, and the cumulated number). The scanning method includes the probe current and the scanning speed which determine the scanning line density of the primary electron beam 4 and the scanning order in the view field corresponding to the scanning line density. For determination of the scanning order, a similar method to the prior-art technologies may be used, for example. By using the determined scanning method or the scanning method selected by the operator from candidates, the primary electron beam 4 is used to scan the sample 8 so as to obtain an image and the sample is observed.
(50) If the temporal change of the brightness is expressed as S(t)1exp(t/) (: charging relaxation time constant of sample), it is acquired by fitting with a curve illustrated in
(51) If SEM observation/photographing time is smaller than the time constant 1, relaxation of the SEM observation/irradiation charging during photographing is small, and thus, influences on the pattern profile line intensity and shading are large. If the SEM observation/photographing time is between 1 and 2, it is possible to suppress the influences for that portion by relaxation of the charging corresponding to 1. If the SEM observation/photographing timing is longer than 2, it becomes possible to suppress the influences of the both. In this embodiment, by providing a control method of irradiation charging having the time constant equal to or less than the SEM observation/photographing time and a scanning electron microscope using that, attention is paid to the time of line scanning and the scanning method is determined so that the charging with relatively short time constant is suppressed to the minimum, whereby an image with a high image quality capable of two-dimensional observation is obtained.
(52) [Processing Sequence]
(53)
(54) Subsequently, at Step 102, a retarding potential, which is an energy filter potential to be applied to the energy filter 26 is set and applied to the energy filter 26. The energy filter potential is a potential to take in the secondary electron with high energy not affected by local charging distribution on the sample. From Step 103 to Step 109, the primary electron beam 4 is radiated to the sample 8 so as to obtain the secondary signal 9 and the irradiation intermediate time relationship. At Step 103, line scanning is performed on the sample with a constant dose amount and charging is generated. Waiting for a time interval of t (Step 104), the line scanning is performed from the center position on the line (Step 105) and moved to the subsequent measurement position (Step 107). Within a predetermined time t1 (Step 106), the aforementioned Step 103 to Step 107 are repeated. Also, in order to obtain constant S/N, the number of measurement sessions is set in advance (Step 108), and the measurement from the aforementioned Step 103 to Step 107 is repeated.
(55) At Step 110, data obtained till Step 109 is inputted into the time constant calculating device 29, and the charging relaxation time constant of the sample is calculated by the above-described method and stored in the storage device 21. At Step 111, on the basis of the extracted charging relaxation time constant and the limitation conditions for scanning with the primary electron beam 4, an optimal scanning method is determined by the method illustrated in
(56) At Step 112, an SEM image of the sample is obtained by using the scanning method outputted from the scanning method determining device, and observation is made. Also, the scanning method outputted here is stored together with the sample in the storage device so that an image can be obtained with the optimal scanning method without charging relaxation time constant measurement or optimization of the scanning method if the material, structure or pattern of the sample is considered as equal in the subsequent observation.
(57) If it is determined at Step 100 that measurement of the charging relaxation time constant is not required, the routine proceeds to Step 111. At Step 111, if there is measurement history of the charging relaxation time constant with the equal sample in the past, the charging relaxation time constant is read out of the storage device 21. If there is no measurement history, the constant is specified from the input device 19 or a default value is used.
(58) In this Embodiment 1, an example of the charging relaxation time constant is described, but a charging change characteristic time constant in electron beam irradiation may also be used.
Embodiment 2
(59) This embodiment will be described using a device configuration illustrated in
(60) As compared with the device configuration of Embodiment 1 illustrated in
Embodiment 3
(61) This embodiment will be described by using a flowchart illustrated in
(62) Starting at Step 201, a sample is loaded (Step 202). At Step 203, information relating to the sample is inputted or called from the device. At Step 203, a sample for observation is loaded, and material information relating to electron beam irradiation charging is inputted. At Step 204, candidates of scanning methods recommended from the storage device 21 are determined on the basis of the sample information. At Step 205, trial measurement positions are specified in order to further narrow the recommended scanning methods, and an image is obtained by using each of the recommended scanning methods. At Step 206, pattern profile extraction processing is applied to the image obtained at the previous step, and an extraction error rate is calculated. If there is a scanning method having the extraction error rate smaller than a predetermined value, formal observation is made by using the scanning method, and the processing is finished. If there are a plurality of scanning methods that satisfy the conditions, the scanning method with the minimum extraction error rate is used for the formal observation. If there is no scanning method having the extraction error rate smaller than the predetermined value, sample information for determining the recommended scanning methods is inputted again and retried, or the formal observation is made by using the scanning method with the smallest extraction error rate in the trial measurement or the routine is finished without making measurement.
(63) Alternatively, instead of the extraction error rate, the candidates for the scanning method may be determined by setting a threshold value of pattern edge contrast and by extracting the edge contrast from the image obtained from each of the scanning methods and comparing it with the set threshold value.
(64) Alternatively, it may be so configured that S/N of an image is acquired by the determined scanning method, the number of cumulative frames of the image in the formal observation is calculated and fed back to the image obtaining method.
Embodiment 4
(65) This embodiment will be described by using a flowchart illustrated in
Embodiment 5
(66) Supplemental explanation of the contents of Embodiment 1 will be given by using a GUI 401 illustrated in
(67) The recommended condition is displayed on a GUI 405 at S111 and determined by selection of the recommended condition by the user. The recipe is prepared in accordance with the recommended condition, scanning is performed with the scanning line density corresponding to the sample, and an SEM image is obtained (S112). By making measurement with a suitable scanning line density in this way, particularly the horizontal lines of the sample pattern can be measured. Also, operability for the user can be improved through the GUI.
(68) This GUI is formed of the layout 402 of a sample 403, the alignment screen on which setting and calibration of position, inclination and the like are made, a calibration screen for selection of a beam scanning condition, a beam calibration screen on which the selected beam condition is calibrated, a recipe creation screen on which setting of positions of test/measurement and a sequence is made, and a measurement screen on which test/measurement is conducted. On the calibration screen, means for inputting/selecting information including a material and a structure of a wafer is provided so that a user can make an input. The device measures the charging characteristics of the sample to be measured on a specific location on the sample and provides a recommended scanning condition or calls up a recommended scanning condition from a database. A trial measurement result by those scanning conditions is displayed. On the basis of the result, the scanning condition to be used for the formal test/measurement is determined by the user or automatically.
Embodiment 6
(69) This embodiment will be described by using a graph illustrated in
REFERENCE SIGNS LIST
(70) 1 cathode 2 first anode 3 second anode 4 primary electron beam 5 focusing lens 6 objective lens 7 diaphragm plate 8 sample 9 secondary electron 10 polarizer 11 secondary electron detector 12 energy filter control power supply 13 high-voltage control power supply 14 focusing-lens control power supply 15 objective-lens control power supply 16 polarizer control power supply 17 stage control portion 18 image display device 19 input device 20 drawing device 21 device 22 control calculating device 12 sample stage 24 line profile extraction function 25 function of determining whether or not to extract pattern profile 26 energy filter 27 electrode 28 secondary signal amplifier 29 time constant calculating device 30 scanning method determining device 31 scanning line density setting device 32 probe control portion 33 probe for Kelvin probe force microscope or Kelvin probe 401 GUI for test/measurement control 402 layout of chip on wafer 403 test/measurement target (wafer) 404 measurement result of charging relaxation characteristics 405 selection menu of recommended scanning condition 406 selection portion of information of test/measurement wafer 407 alignment selection portion 408 calibration selection portion