Friction bolt
10837280 ยท 2020-11-17
Assignee
Inventors
Cpc classification
E21D21/004
FIXED CONSTRUCTIONS
E21D21/0026
FIXED CONSTRUCTIONS
International classification
Abstract
A friction bolt assembly to frictionally engage a bore formed in rock strata. The assembly includes an elongate tube and an expander mechanism acted on by an anchor mechanism via an elongate bar or cable. A retainer mechanism is mounted to act between the bar or cable and the tube to prevent ejection of the bar or cable from the assembly should the bar or cable break.
Claims
1. A friction bolt assembly arranged to frictionally engage an internal surface of a bore formed in rock strata, the assembly comprising: an elongate tube having a leading end and a trailing end; an expander mechanism located towards or at the leading end of the tube and arranged to apply a radial expansion force to the tube to secure the assembly to the rock strata; an elongate bar or cable extending longitudinally within the tube and connected at or towards a first end to the expander mechanism; a retainer mechanism acting between the tube and the bar or cable, the retainer mechanism including a sustainer attached at or towards the trailing end of the tube and an engager, wherein the engager is configured to engage radially the sustainer to prevent ejection of at least a length portion of the bar or cable from the assembly should the bar or cable break; and an anchor mechanism positioned at or towards the trailing end of the tube, the anchor mechanism including a fixing mountable at or towards a second end of the bar or cable and configured to brace against the trailing end of the tube that by adjustment creates tension in the bar or cable to act on the expander mechanism to create the radial expansion force, wherein at least a part of the fixing projects radially outward beyond the tube or a component attached to an external region of the tube to be braced against the rock strata at a region around an external end of the bore.
2. The assembly as claimed in claim 1, wherein the fixing includes a nut and a flange extending radially outward beyond the tube, the flange being configured to be braced against the rock strata.
3. The assembly as claimed in claim 2, wherein the flange and the nut are formed non-integrally, the nut is coupled directly to the bar or cable; and the flange is positioned axially between the nut and the trailing end of the tube.
4. The assembly as claimed in claim 2, wherein the flange includes an abutment extending radially outward from the tube and having at least a portion facing generally towards the leading end of the tube, the abutment surface being arranged to be engaged by a rock plate to extend radially outward from the flange and to brace against the rock strata at the region around the external end of the bore.
5. The assembly as claimed in claim 4, wherein a distance by which the flange extends radially outward from the tube is approximately equal to or greater than a distance by which the flange extends radially inward between the tube and the bar or cable.
6. The assembly as claimed in claim 4, wherein a distance by which the flange extends radially outward from the tube is greater than half a radial thickness of the bar or cable.
7. The assembly as claimed in claim 2, further comprising a rock plate arranged to abut against and extend radially outward from the flange to brace against the rock strata at the region around the external end of the bore.
8. The assembly as claimed in claim 1, wherein the retainer mechanism further includes a restrainer positioned radially between the bar and an inner surface of the tube, the engager being configured to engage radially the restrainer and the restrainer is configured to engage radially the sustainer to prevent ejection of the bar or cable from the assembly should the bar or cable break.
9. The assembly as claimed in claim 8, wherein the restrainer is a collar having a central bore arranged to receive the bar or cable.
10. The assembly as claimed in claim 9, wherein the restrainer is formed as a single component.
11. The assembly as claimed in claim 9, wherein the restrainer is formed as a component having two parts, the two parts being divided axially.
12. The assembly as claimed in claim 8, wherein the restrainer includes a radially inward facing conical or tapered surface arranged to be engaged by the engager.
13. The assembly as claimed in claim 8, wherein the restrainer includes a notch formed in a radially outward facing surface of the restrainer to receive radially at least a part of the sustainer.
14. The assembly as claimed in claim 8, wherein the restrainer includes a barb projecting radially outward beyond the tube to engage the sustainer mounted radially externally at the tube.
15. The assembly as claimed in claim 8, wherein the restrainer is formed as a single component which is split longitudinally to enable the restrainer to radially expand and contract.
16. The assembly as claimed in claim 8, wherein the engager includes ribs protecting radially outward from the bar or cable.
17. The assembly as claimed in claim 8, wherein the engager includes a wedge or ferrule attached to the bar or cable.
18. The assembly as claimed in claim 8, wherein the sustainer includes a tab projecting radially inward from the tube.
19. The assembly as claimed in claim 9, wherein the sustainer includes a band or ring attached to the tube and engageable radially with at least part of the engager or the restrainer.
20. The assembly as claimed in claim 1, wherein the tube includes a split extending longitudinally and arranged for radial expansion and contraction.
21. The assembly as claimed in claim 1, wherein the sustainer includes a bridge tab secured across the split at or towards the trailing end of the tube, the bridge tab having a portion that is bent radially inward to extend within the tube towards the bar of cable.
22. A friction bolt assembly arranged to frictionally engage an internal surface of a bore formed in rock strata, the assembly comprising: an elongate tube having a leading end and a trailing end; an expander mechanism located towards or at the leading end of the tube and arranged to apply a radial expansion force to the tube to secure the assembly to the rock strata; an elongate bar or cable extending longitudinally within the tube and connected at or towards a first end to the expander mechanism; a retainer mechanism acting between the tube and the bar or cable, the retainer mechanism including a sustainer attached at or towards the trailing end of the tube, the retainer mechanism being configured to prevent ejection of at least a length portion of the bar or cable from the assembly; and an anchor mechanism positioned at or towards the trailing end of the tube, the anchor mechanism including a fixing mountable at or towards a second end of the bar or cable and configured to brace against the tube such that by adjustment creates tension in the bar or cable to act on the expander mechanism to create the radial expansion force, wherein at least a part of the fixing projects radially outward beyond the tube or a component attached to an external region of the tube to be braced against the rock strata at a region around an external end of the bore.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12) Referring to
(13) According to the specific implementation, expander mechanism 11 is formed from a pair of cooperating wedges 14, 17. A first wedge 14 is formed generally as a collar having an internal bore with radially inwardly facing threads to engage and cooperate with corresponding threads 20 provided at a first end 21 of an elongate bar 22 that extends axially through tube 25 from tube trailing end 41 to tube leading end 16. First wedge 14 is accordingly axially adjustable at bar 22 via the respective threads. Second wedge 17 is mounted rigidly to an internal facing surface 26 of tube 25 at a position towards tube leading end 16. The first and second wedges 14, 17 each comprise a respective engaging surface 18, 19 aligned transverse to axis 52. Accordingly, by linear axial adjustment of first wedge 14 along bar 22, engaging surface 18 of first wedge 14 abuts engaging surface 19 of second wedge 17 so as to force the first wedge 14 radially outward from axis 52 and against tube internal surface 26. The radial expansion of expander mechanism 11 acts to force and deform tube 25 radially outward against the internal facing surface of bore 36 to lock the friction bolt assembly 10 within the bore 36.
(14) Linear axial movement of first wedge 14 is provided by anchor mechanism 12 that includes a nut 32 rigidly mounted or bonded to a second end 40 of bar 22. Accordingly, rotation of nut 32 about axis 52 provides the corresponding rotation of threads 20 that, in turn, pulls the first wedge 14 towards tube trailing end 41 to provide the radial expansion force. Anchor mechanism 12 further includes a washer 31 (alternatively termed a gasket) having a central aperture 33 to sit about and around bar 22 at second end 40. Gasket 31 is formed non-integrally with nut 32, tube 25 and other components of the bolt assembly 10 so as to be an independent component. Gasket 31 projects radially outward from bar 22 and tube 25 such that an abutment surface 37 that is orientated generally axially towards tube leading end 16 extends radially outward beyond a radially external facing surface 54 of tube 25. According to the specific implementation, gasket 31 and surface 37 extend radially outward beyond tube external surface 54 by a distance that is approximately equal to or greater than a corresponding radial distance by which gasket 31 projects radially inward from tube internal surface 26 towards bar 22 that is centred on axis 52. As will be appreciated, the distance by the gasket 31 extends radially beyond the tube wall may be varied and selected to suit specific applications. Accordingly, gasket 31 provides a radially outward extending flange at the tube trailing end 41 and bar second end 40. Gasket 31 accordingly projects radially outward beyond the diameter of bore 36 (formed within the rock strata 15) such that at least a radial outer region of abutment surface 37 is capable of being braced, either directly or indirectly, against the rock strata surface 35 that surrounds radially the bore open end.
(15) According to the specific implementation, the friction rock bolt assembly 10 includes a rock plate indicated generally by reference 30 that is formed as a profiled generally annular gasket having a radially outer portion and a corresponding radially inner portion. The radially outer portion includes a generally annular (or in other instances rectangular) abutment surface 47 configured to sit against the rock strata surface 35 whilst the inner portion terminates as an annular edge 48 that defines a central hole having a diameter slightly greater than a diameter of tube 25 but less than a corresponding diameter of gasket 31. In particular, the radially inner edge 48 of rock plate 30 is configured to abut gasket surface 37 such that gasket 31 is braced against the rock strata surface 35 via rock plate 30. Accordingly, gasket 31 projects radially outward from tube 25 to provide an appropriate radial overlap between the radially inner portion of rock plate 30 and a radially outer portion of gasket 31 in turn allowing gasket 31 to be braced against rock plate 30 which is, in turn, braced against rock strata surface 35. According to the specific implementation, gasket 31 projects radially outward beyond tube 25 so as to represent a radially outermost region, part or component of rock bolt assembly 10 at the tube trailing end 41 that is not permanently mechanically attached to tube 25. Tube trailing end 41 according to the specific implementation, is devoid of a ring or collar positioned externally at tube external surface 54 that may otherwise obstruct or obscure gasket abutment surface 37 and impede or inhibit the abutted mating with the radially inner edge 48 of rock plate 30. According to further embodiments, gasket 31 may be configured to sit directly against the rock strata 15 via respective abutment between abutment surface 37 and rock surface 35.
(16) Friction bolt assembly 10 is specifically arranged to prevent ejection under load of portions of the assembly should the bar 22 fail (i.e. break) that would otherwise represent a significant safety risk to workers and cause damage to equipment in the vicinity of the assembly 10. Failure of bar 22 may result from a tensile load created between the anchor mechanism 12 and the expander mechanism 11 exclusively or in addition to shear forces that act on the friction bolt assembly 10 from the rock strata 15. Tensile loading of bar 22 may also result from longitudinal shift of the rock strata 15 that in turn forces rearwardly the rock plate 30, gasket 31 and nut 32. Should bar 22 break, the retainer mechanism 13 (mounted at the trailing end of tube 25) is configured to catch the trailing end of the bar 22 that is disconnected from the first end 21 and the expander mechanism 11 and to prevent this length portion of the bar 22 from being ejected and separated from the assembly 10. The retainer mechanism 13 is further advantageous to also prevent all or part of the anchor mechanism 12 from being ejected from the assembly 10 should the bar 22 fail. The retainer mechanism 13 acts by providing cooperated frictional engagement between a component provided at the tube 25 and the bar 22 or a component secured to bar 22. According the specific implementation, retainer mechanism 13 includes a sustainer indicated generally by reference 29 that is secured to tube 25 and at least one engager in the form of ribs 23 that projects radially outward from bar 22 over a length portion of the bar between threads 20 (positioned generally at bar first end 21) and a rearward portion 24 of bar 22 extending from second end 40. Bar rearward portion 24 is devoid of ribs 23 so as to define a generally smooth cylindrical bar section. Retainer mechanism 13 further includes a restrainer collar 27 having a central bore 34 dimensioned to receive the rearward portion 24 of bar 22 with restrainer 27 including a diameter so as to extend radially between bar portion 24 and the inner surface 26 at tube 25 so as to maintain the bar 22 centred at all times including during handling, in use and in the event of failure of the bar 22.
(17) A slight variation of the embodiment of
(18) Referring to
(19) The subject invention is advantageous in that the retainer mechanism 13 is placed under load only in the event of bar 22 breaking and in particular it does not require tube 25 being placed under tension to achieve the retaining lock of the fractured portion of bar 22. This is achieved, in part, by the cooperative configuration of the anchor mechanism 12 that is not secured under load to the trailing end 41 of tube so as to avoid the likelihood of fracture and failure of the tube 25 at the region of the anchor mechanism 12. In particular, the force transmission pathway through the assembly 10 includes tensile loading of bar 22 by the anchor mechanism 12, including nut 32, gasket 31 and rock plate 30 where these latter two components are, in turn, placed under compression by tightened nut 32 that also by rotation, braces first wedge 14 against second wedge 17. Accordingly, tube 25 is placed under mild axial compression. Such an arrangement is advantageous to avoid stress concentrations at the region of sustainer 29 that may otherwise lead to detachment of the sustainer from tube 25 and failure of the retainer mechanism 13. This arrangement is further advantageous to allow the unhindered radial expansion of the tube 25 (via mechanism 11) that may otherwise be restricted if the tube was placed under tensile load. The embodiment according to
(20) In use, nut 32 is rotated during initial loading of the assembly 10 into the bore 36, such that gasket 31 and in particular a forward facing annular surface 37 is forced against the annular trailing end 41 of tube 25 so as to brace the gasket 31 against tube 25 and the rock plate 30 against rock surface 35. Should the bar 22 break longitudinally, the rearward portion of the assembly 10 including bar portion 24 and anchor mechanism 12 would displace axially rearward by a distance corresponding to the axial distance of bar 22 between restrainer forward facing surface 55 and the axially rearwardmost rib 23. The axial length of the smooth (non-ribbed) portion of bar 22 is configured such that the anchor mechanism 12 and bar rearward portion 24 separates from rock surface 35 by a distance that may be observed by personnel to identify that the friction bolt assembly 10 has failed and requires maintenance or replacement. Preferably, an axial distance between a rearwardmost rib 23 and restrainer surface 55 is 20 to 40 mm Restrainer 27 is also advantageous to support positionally bar 22 and to prevent the bar 22 moving up and down during transport and handling. As will be appreciated, sustainer tab 29 may comprise any shape profile and configuration secured to tube 25 to provide a radially extending abutment to contact and inhibit axial rearward movement of restrainer 27. According to further implementations, the sustainer 29 may be formed integrally with tube 25 and may comprise one or a plurality of regions of tube 25 that are deformed radially inward such as crimped regions, punctured or splintered portions of tube 25.
(21)
(22) According to the further embodiment, restrainer collar 27 includes a generally cylindrical external facing surface. Collar 27 also includes a radially inward facing surface 44 having a length portion that is generally conical such that a diameter of cone surface 44 is greatest at the axially forwardmost end of collar 27 corresponding to the forward facing annular surface 55. The transverse orientation of conical surface 44 corresponds to the orientation of a radially external facing surface of engager 45a, 45b that is also generally conical. Accordingly, should bar 22 break at a region axially forward of engager 45a, 45b, the engager 45a, 45b would travel axially rearward so as to contact the restrainer cone surface 44 to axially lock and retain the rearward portion of bar 22 at restrainer 27. The restrainer 27 is accordingly held at tube 25 via frictional engagement with the sustainer 29. According to the further embodiment of
(23)
(24) A further specific implementation of the embodiment of
(25) A further embodiment of the friction bolt assembly 10 is illustrated in
(26) A further embodiment of the friction bolt assembly 10 is illustrated with reference to
(27) According to the further embodiments of
(28) According to further embodiments, the sustainer of the retainer mechanism 13 may be formed as an annular ring or abutment projecting radially from tube internal surface 26 at tube trailing end 41. A ring or projection at this region is also configured to inhibit the axially rearward movement of restrainer 27. However, as with the earlier embodiments, the sustainer is secured to the tube 25 such that the retainer mechanism 13 is configured to act between tube 25 and bar 22.
(29) Although the present embodiment(s) has been described in relation to particular aspects thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred therefore, that the present embodiment(s) be limited not by the specific disclosure herein, but only by the appended claims.