Apparatus for stretching acrylic fibres tows in a pressurised steam environment
10837129 ยท 2020-11-17
Assignee
Inventors
Cpc classification
D02J1/225
TEXTILES; PAPER
International classification
D02J1/22
TEXTILES; PAPER
D02J13/00
TEXTILES; PAPER
Abstract
A stretching apparatus of fibre tows in a pressurized steam environment comprises a plurality of stretching chests (1) and associated supporting structures (3, 4, 6) arranged side by side, at the same level, on a holding frame. The stretching chests (1) are each formed by two opposed metallic half-chests (1b, 1t), delimiting a stretching chamber (2). The stretching chamber (2) has a generally rectangular section of a low height and opens outwards in correspondence of the two transversal edges of the stretching chest (1) through tow entry and exit openings. Inside the stretching chambers (2) the tows are treated with saturated or overheated steam at high temperature and pressure and simultaneously undergo a mechanical stretching operation.
Claims
1. A stretching apparatus of fibre tows in a pressurized steam environment, comprising a stretching chambers (2) having a generally rectangular section of a low height, within which the tows are treated with saturated or overheated steam at high temperature and pressure and simultaneously undergo a mechanical stretching operation, each of said stretching chamber (2) being formed within a metallic stretching chest (1) consisting of two opposite, mutually facing half-chests, comprising a lower half-chest and an upper half-chest, and being open outwards in correspondence of two transversal edges of the stretching chest (1) through tow entry and exit openings, said half chests (Ib, It) being free to expand in a length direction within surrounding, plurality of rigid and pressure-resistant supporting structures (3, 4, 6) which define a univocal position in a height direction of said half-chests (Ib, It) and being mutually mobile for causing an opening of the stretching chest (1) for an insertion of the tows to be processed, wherein said stretching apparatus comprises a plurality of stretching chests (1) and corresponding rigid and pressure-resistant supporting structures (3, 4, 6) of the plurality of rigid and pressure-resistant supporting structures, arranged side by side, on one or more planes, on a support frame, and in that each stretching chest (1) is provided with a control mechanism (12-15) causing the opening and closing of each stretching chest (1), through the opening and closing of the upper half-chest (it) with respect to the lower half-chest (Ib), independently from the other stretching chests of the plurality of stretching chests (1) of the stretching apparatus.
2. The stretching apparatus as in claim 1, wherein said control mechanism is a leverage system wherein hinges have rotation axes perpendicular to a longitudinal direction of the stretching chest (1).
3. The stretching apparatus as in claim 2, wherein each stretching chamber (2) of said stretching chests of the plurality of stretching chests (1) has a width sufficient to house from 1 to 4 tows side by side in a single running plane.
4. The stretching apparatus as in claim 3, wherein each of said plurality of rigid and pressure-resistant supporting structures (3, 4, 6) are connected to said half-chests (Ib, It) through a plurality of connecting elements (8-9) determining a set position of said half-chests (Ib, It) with respect to a direction perpendicular to a running plane of each tow (z axis) and allowing a limited mobility of said half-chest (Ib, It) in a longitudinal running direction of each tow (x axis), sufficient to allow a free thermal expansion of said half-chests (Ib, It) in the longitudinal running direction of the stretching chest.
5. The stretching apparatus as in claim 4, wherein said connecting elements of the plurality of connecting elements (8-9) consist of T-head, guide rods rigidly fastened to the corresponding rigid and pressure-resistant supporting structures (3, 4) of the plurality of rigid and pressure-resistant supporting structures, T-heads of said guide rods having wings that are engaged and free to slide longitudinally, in corresponding rails formed in said half-chests (Ib, It).
6. The stretching apparatus as in claim 5, wherein each of said rigid and pressure-resistant supporting elements (3, 4, 6) comprise: a) a supporting base (3) connected to the lower half-chest (Ib) and consisting of a steel plate having a width equal to that of said stretching chest (1) and a height greater than said width, which height is sufficient for giving flexural rigidity in a longitudinal direction to said lower half-chest (Ib); b) a tightening bar (4) connected to the upper half-chest (it) and consisting of a steel bar of a width equal to that of said stretching chest (1) and a height smaller than said width; and c) a guide plate (6) integral with said tightening bar (4) in correspondence of a side of the tightening bar and which extends, adjacent to said supporting base (3), for a height for giving flexural rigidity in the longitudinal direction of the stretching chest to said upper half-chest (1t).
7. The stretching apparatus as in claim 6, wherein in each one of said two opposite half-chests (Ib, It) of the stretching chest (1), one of said connecting elements (8, 9), determines a set fixed position of said half-chests with respect to the longitudinal direction of the stretching chest (1) (x axis).
8. The stretching apparatus as in claim 7, wherein said guide plate (6) is mobile in a vertical plane along a coupling between a plurality of slots (7) formed in said guide plate (6) and having a vertical major axis, provided with an inner stepped edge with reduced-thickness, and a corresponding plurality of lateral guide rods (10), having a T-head with wings, fastened on a lateral face of the support base (3), the wings of the T-head of said lateral guide rods (10) being slidingly engaged with the inner stepped edge of a corresponding one of said plurality of slots (7).
9. The stretching apparatus as in claim 8, wherein said leverage system comprises: a) a single horizontal tie-rod (12), on which one end of a plurality of parallel first levers (13) are hinged, an opposite end of the plurality of parallel first levers (13) being hinged to said supporting base (3); b) a plurality of parallel second levers (14) pivoted with one end in an inner point of a corresponding first lever of the plurality of parallel first levers (13) and with an opposite end to said guide plate (6).
10. The stretching apparatus as in claim 9, wherein said second levers of the plurality of parallel second levers (14), are housed in a reduced thickness recess formed in said support base (3).
11. The stretching apparatus as in claim 10, wherein said leverage system has an overall crosswise bulk of the stretching chest (1) and of an adjacent guide plate (6).
12. The stretching apparatus as in claim 1, wherein said half-chests (Ib, it) are further provided with gaskets arranged in between respective opposite, longitudinal edges of said half-chests (1b, 1t).
13. The stretching apparatus as in claim 1, wherein, at opposite ends of the stretching chamber (2), steam distributors (5) are associated to said lower half-chest (Ib), the steam distributors are provided with at least one steam supply manifold and a cavity, said cavity being in connection with said stretching chamber (2) operating as a suction hood of residual steam.
14. The stretching apparatus as in claim 13, wherein said at least one steam supply manifold is connected on one end to a steam entry (22) and on an opposite end to steam supply channels, said steam supply channels being formed within said half-chests (Ib, it) and fluidly connected with a central portion of said stretching chamber (2).
15. The stretching apparatus as in claim 13, wherein said suction hood is connected (in 23) to an external suction device, maintaining a negative pressure within said suction hood.
16. The stretching apparatus as in claim 1, wherein said stretching chest (1) is made of aluminium or of an aluminium alloy and each of said plurality of rigid and pressure-resistant supporting structures (3, 4, 6) are made of steel.
17. The stretching apparatus as in claim 1, wherein each of said plurality of rigid and pressure-resistant supporting structures (3, 4, 6) has a greater structural rigidity than said stretching chest (1), and each of the plurality of rigid and pressure-resistant the supporting structures (3, 4, 6) are therefore able to forcedly maintain planar the stretching chest (1) when the stretching chest is hot, despite the presence of inner stresses due to thermal expansion, which inner stresses would cause arching and twisting of the stretching chest (1) in absence of constraints.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Further features and advantages of the stretching apparatus of fibre tows in a pressurized saturated or overheated steam environment, according to the present invention, will be more clearly evident by the following detailed description of a preferred embodiment thereof, given by mere way of non-limiting example and illustrated in the attached drawings, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(9) Flat-Tube Stretching Chests
(10) In order to treat several adjacent tows, achieving improved results in terms of efficacy, cost-effectiveness and accessibility, and with the additional opportunity to perform a drawing-in of broken tows without interrupting other tows from being processed, the stretching apparatus of the present invention provides the use of a multiple structure. Said multiple structure consists in several adjacent narrow stretching chests, i.e. being width enough to accommodate inside each respective stretching chamber a single tow having a count from 1K to 100K, preferably from 3K to 24K or, in a wider embodiment, up to 3-4 adjacent tows of the same count.
(11) Each of the aforementioned stretching chests is made on the basis of the general principles disclosed in prior patent WO2014/199341 as to the features defining the functionality of the stretching chest, but with significant differences as to its opening and closing systems and to the supply of overheated pressurized steam, as better highlighted below. The constituent elements of the stretching chest, entirely designed according to the known structure teachings, will then be described herein synthetically, making reference to the aforementioned patent for any further information on the details regarding their shape and structure. The individual stretching chests are arranged side by side at short mutual distance, for example with a centre to centre distance of 25-120 mm, preferably 40-80 mm, and then with an air gap that separates them, in order to make up the stretching apparatus of the present invention, as schematically illustrated as a whole in
(12) Each stretching chamber 2 of the multiple stretching apparatus of the present invention is thus formed inside a respective stretching chest 1, generally of narrow parallelepiped shape, consisting of two opposite half-chests, respectively an upper half-chest 1t and a lower half-chest 1b. The lower half-chest 1b of the stretching chest is fixed, while the upper half-chest 1t can be movedby means of a particular control mechanism, illustrated in detail belowso as to be quickly lifted and lowered, and give therefore a direct and complete access to the stretching chamber 2 for the operations of tow drawing-in and cleaning of the same chamber. Gaskets are provided in suitable seats formed in correspondence of two opposite longitudinal edges of the half-chests 1b and 1t of the stretching chest; said half-chests being suitably shaped inside in order to create together a steam stretching chamber 2 having the desired shape.
(13) The internal steam stretching chamber 2 (
(14) The flat-tube structure of the stretching chamber 2 also allows to achieve other advantages, particularly in relation to the steam seals at the two opposite ends of the stretching chest. both at the manufacturing stage (due to the lower machining costs) and in operation (thanks to the lower steam losses through the fibre inlet and outlet openings). Manufacturing the pressure seals of the round section stretching chests is in fact a very complicated matter, while in the flat-tube stretching chest of the present invention, such seals are manufactured in a very simple wayas already disclosed in prior patent WO2014/199341 to which reference is made for constructional detailsby means of an ordinary machining of the inner surface of the two opposed half-chests 1t and 1b of the stretching chest. In summary, this machining process involves forming a series of symmetrically opposed parallel grooves, having a perpendicular direction in respect of the running direction of the tows, which parallel grooves therefore form a sequence of deeper compartments, separated by constrictions at the opposed areas devoid of grooves.
(15) The round-tube stretching chambers finally have the very significant disadvantage that they cannot be opened, in opposition to the flat-tube chambers of the present invention, causing difficulties and loss of time both during the tow drawing-in operations and during the cleaning operations after the breakage of a tow.
(16) To obtain an highly even temperature inside the steam stretching chamber 2 (T1 C.), the two half-chests of the stretching chest 1 are formed with a high thermal conductivity metal. The aluminium, or aluminium-based light alloys, are materials suitable to this purpose, because they combine excellent thermal conductivity, good mechanical characteristics and a low specific weight.
(17) Supporting Structures of the Stretching Chests
(18) As mentioned in the introductory part of the present description, the steam stretching chamber 2 must contain pressurized saturated or overheated steam at high temperature; the standard conditions inside the chamber 2 may therefore vary in a temperature range of 120-190 C. and in a pressure range of 1-10 bar. Preferably, optimum working conditions are between 140 and 165 C. (2.5 to 6 barg), although operating temperatures, and resulting pressures, out of the field indicated above may still be needed for particular recipes of the processed PAN precursor comprising special copolymers. At these temperature and pressure conditions, the stretching chest 1 must be adequately supported so that the two half-chests forming the same may remain steadily in mutual contact in the desired position, despite the high load on the internal walls of the said half-chests determined by the internal pressure of the steam, in the opening direction of the stretching chest 1.
(19) therefore, similarly to what disclosed in the aforementioned prior patent, it is provided a rigid structure supporting the stretching chest 1 which, whilst enabling the maintenance of a predefined position of the two half-chests 1t and 1b of the chest 1 with respect to its opening direction (z axis, or direction perpendicular to the running plane of the tows), allows a mobility of the two half-chests forming the chest 1 along the longitudinal direction (x axis), sufficient to allow its thermal expansion in this direction. Unlike what disclosed in the above mentioned patent, it is no longer necessary here to provide a chest mobility also along the third axis y, i.e. the transverse axis in the horizontal plane, since the small width of the stretching chest in this direction renders completely negligible the extent of the thermal expansion in this direction, which expansion is in any case absorbed by the elastic deformation of the seal positioned between the two half-chests of the chest 1.
(20) Since this supporting structure has a greater structural rigidity than that of the stretching chest 1, it is capable of forcedly maintaining planar the stretching chest 1 preventing that the internal stresses due to the thermal expansion, which arise during apparatus operation, may cause arching and twisting of said stretching chest. Finally, the small size of the stretching chest and the air gap that separates a stretching chest from the adjacent one in the multiple apparatus, allow an excellent disposal of the heat produced in the stretching chest by the continuous introduction of steam at high pressure and temperature, so that it is possible to avoid significant transfers of heat from the hot chest 1 to the relative supporting structure and to maintain this latter at a cold temperature, i.e. a temperature next to the room temperature, with the further option of interposing a layer of a thermal insulating material between the above said two elements; therefore, the cold supporting structure does not show any significant issue of thermal expansion.
(21) The supporting structure of each one of the stretching chests 1 is bilateral and comprises at the lower side a strong support base 3 and, at the upper side, a tightening bar 4, both having the dimensions of width and length substantially equal to those of the stretching chest 1. To be precise, the support base 3 has a slightly lower length than the stretching chest 1 to leave space for the housing of steam distributors devices 5 which are fixed (hanged) to the lower half-chest 1b of the stretching chamber 1, at its opposite ends.
(22) The support base 3 consists of a steel plate having a much greater height than width, so that it give the necessary flexural rigidity to the stretching chest 1, taking into account that the base 3 is made integral to the frame of the stretching apparatus only in correspondence of its opposite ends. On the contrary, the tightening bar 4 has a low thickness, well below its width, since its flexural rigidity in the longitudinal direction is ensured by a guide plate 6, integral with the tightening bar 4 in correspondence of one of its side, for example by means of several screws 6a. The guide plate 6 extends downwards, adjacent to the support base 3, for the height sufficient to ensure the required flexural rigidity in the longitudinal direction of the tightening bar 4 and also has a guide function of the same tightening bar 4, to cause the opening and closing of the stretching chamber 2, in the way that will be described in detail below.
(23) According to a main feature of the multiple stretching apparatus according to the present invention, the connection between the support base 3 and the tightening bar 4 and the respective lower half-chest 1b and upper half-chest 1t must be made so that it allows, as already said above, a degree of freedom of the relevant half-chest along the longitudinal x axis, without allowing any displacement of such an half-chest along the transverse y axis. At the same time, such a type of connection must maintain a certain distance between the two half-chests and the respective support elements, in order to limit the transfer of heat to the same, thanks to an adequate air gap thus formed, which acts as a thermal insulator.
(24) This type of connection is therefore preferably obtained, according to the present invention, by means of a plurality of lower guide rods 8 and upper guide rods 9 (preferably made of insulating composite material), respectively fixed on the upper side of the support base 3 and on the lower side of the tightening bar 4, and each provided with a guide head having T-shaped cross section apt to slidingly engage, with a small play, a corresponding rail provided in the two half-chests 1t and 1b, respectively, in the lower side of the lower half-chest 1b and in the upper side of the upper half-chest 1t.
(25) The upper side of the support base 3 is ground, during its manufacturing process, in order to provide an already perfect flatness; the corresponding lower guide rods 8 can therefore be fixed directly on that side with standard screw means and the wings of the T-heads of such guide rods result automatically aligned on the same plane. Thanks to the engagement with small play between the wings of the T-heads and the rail formed in the lower part of the half-chest 1b (well shown in the sectional view of
(26) In the case of the tightening bar 4, and in view of its particular construction, the flatness conditions cannot be guaranteed by a unitary mechanical processing of this element and are then obtained through an appropriate adjustment during assembly of the tightening bar 4 on the upper half-chest 1t. For this reason, the respective upper guide rods 9 are connected to the bar 4 through special bushings 9a provided with a double thread with mutually-opposite direction, in order to obtain a very low axial displacement (0.5 mm) of the bush for each complete turn hereof and therefore, a possibility of very accurate fine adjustment. The final anchor position of the upper half-chest 1t can thus be adjusted in a micrometric way in correspondence of each point of connection to the tightening bar 4 until the upper half-chest 1t takes a perfectly flat shape in relation with the lower half-chest 1b.
(27) The above described supporting structure of the stretching chest 1 has been studied by the Applicant with the aim of allowing a free movement of the two stretching half-chests 1t and 1b along the x axis due to the thermal expansion caused by the heating of the stretching chest at the working temperature. To get better control over the direction in which these thermal expansions occur and to make them consistent between the two half-chests 1b and 1t, it is also preferable that each of these half-chests is provided with a single fixed point having a set position and that all the other contact points have a frictional resistance in the direction of axis x as low as possible.
(28) This fixed point can be obtained by fixing firmly, for example by welding or screws, the T-head of a single guide rod 8/9 to the respective half-chest 1b/1t, so that the position of this guide rod becomes the fixed reference point for said half-chest. Preferably such guide rods are the ones arranged at the centre-line of the half-chests, in order to minimize the amplitude of the mutual movement between the rails of the two half-chests and the T-heads of the respective guide rods.
(29) The above described arrangement makes each stretching chest 1 of the stretching apparatus according to the present invention an independent and easy to open unit, thus making it very easy and quick both the initial drawing-in of the tows and the maintenance and/or replacement of the two half-chests 1b and 1t to adapt the same to different operating processes or to fibres of different materials.
(30) Mechanism Controlling the Opening of Stretching Chest
(31) The opening and closing movement of each stretching chest 1 is obtained by raising and lowering the upper half-chest 1t by means of a corresponding movement imparted to the tightening bar 4 via the guide plate 6 fixed thereto. To this purpose, the guide plate 6 is made of a thin steel plate, having a thickness sufficient to form therein several slots 7 provided with an inner stepped edge of reduced thickness on which the T-head of lateral guide rods 10, fixed at regular intervals on the lateral side of the support base 3, is slidingly engaged. The slots 7 are correspondingly spaced along the guide plate 6 and have their longitudinal axes parallel and vertical. By means of this construction it is possible to obtain the lifting/lowering of the tightening bar 4 by acting on the guide plate 6 which, thanks to the coupling between the slots 7 with stepped edge and the T-head of the lateral guide rods 10, is able to move only on a vertical plane. It is worth to note that the additional crosswise bulk determined by the guide plate 6 is very small; for example the thickness of the guide plate 6 may be in the range of 5-10 mm, so that the entire crosswise bulk of a single stretching chest 1 of the multiple apparatus according to the present invention can be comprised, preferably, between 40 and 80 mm, depending on the chosen size of the stretching chest 1, taking into account that the control leverage system of the guide plate 6 is entirely comprised in the thickness of the support base 3, as it is clear from the drawings and from the following detailed description.
(32) The raising/lowering movement of the guide plate 6 is obtained via an articulated leverage system clearly illustrated in the overall view of
(33) Such leverage system comprises a single horizontal tie-rod 12, on which is hinged one end of a plurality of parallel first levers 13 whose other end is hinged to the support base 3. A plurality of parallel second levers 14 has one end hinged in an inner point of a corresponding first lever 13 and the other hinged to the guide plate 6. During their movement the levers 14 are housed in a reduced-thickness recess formed in said support base 3. Thanks to this construction, and according to an important additional feature of the present invention, the entire control leverage system of the guide plate 6 has a crosswise bulk not exceeding the overall crosswise bulk of the stretching chest 1 and of the adjacent guide plate 6, as it looks clearly when examining the sectional view of
(34) The combined examination of
(35) Advantageously, however, the described shape and arrangement of levers, in which the levers 13 are rectilinear and the levers 14 are C-shaped levers, allows to obtain a working position of said lever, i.e. when the stretching chest 1 is closed, in which all hinging points of the levers 13 and 14 are aligned on a single straight line. In this way, when the stretching chamber 2 is pressurized no rotating torque is determined on said levers, which remain in a balanced position. In another (not illustrated) embodiment it is also possible to adopt a leverage system which provides, in said closed position of the stretching chamber 1, a safety position of the leverage mechanism, i.e. a position wherein the aforesaid hinging points are not aligned and determine a moderate torque on the levers 13 and 14 in the closing direction of stretching chest 1, for the purpose of preventing any possible accidental opening of said chest when the stretching chamber 2 is pressurized.
(36) As clearly illustrated in
(37) Depending on the type of the adopted command, hydraulic or pneumatic, and on the plant specific features, the apparatus may be or not equipped with limiting devices 19, for example arranged between the apparatus frame and the horizontal tie-rod 12, or in other suitable positions.
(38) Steam Circuit
(39) The introduction of overheated and pressurized steam in the steam stretching chamber 2 is carried out, as already seen, at the two opposite ends of the stretching chest 1, by means of the two steam distributors 5 which are hanged and fixed to the lower half-chest 1b by means of conventional screws. This placement allows that the steam distributors 5 freely follow the thermal expansion movements of the stretching chest 1, also thanks to the fact that the connections of the distributors 5 to the steam distribution system D, fed by the boiler C, take place by means of flexible hoses F. In order to avoid that the weight of the steam distributors 5, even if it is quite low, can cause any inflection of the final part of the lower half-chests 1b to which they are hangedconsidering that in this position the lower half-chests 1b are no longer supported by the support base 3the lower part of such distributors is provided with a threaded bar 21, adjustable in length, which abuts on a reference plane, projecting from and integral to the frame, on which the threaded bar 21 can slide freely to follow the movements of the stretching chest due to thermal expansion thereof.
(40) Steam distributors 5 are fed in 22 with pressurized overheated steam coming from the boiler C, through the distribution system D and flexible hoses F. At the steam inlet 22, an inner manifold into the steam distributor 5 connects said inlet with one or more longitudinal channels (which can be seen in section in
(41) As it appears clearly from an examination of
(42) Final Considerations
(43) By the foregoing description it appears clearly how the present invention has fully reached the intended object. In fact, thanks to the multiple stretching apparatus comprising more side-by-side stretching chests 1, each having extremely low crosswise bulk, it is possible to associate the relevant benefits of the stretching chamber with rectangular section of the prior aforementioned patent with the flexibility of use of the round-tube stretching chambers, without, however, suffering from the typical disadvantages of this last type of stretching chambers, namely flat tow deformation, very long tow drawing-in operation and great difficulties in stretching chamber cleaning in case of broken tow. Thanks to the fact that the individual flat-tube stretching chests of the multiple apparatus of the present invention can be opened and closed individually, it is now possible to intervene in situations of broken tows without interrupting or otherwise interfering with the processing on the remaining tows and this intervention can be made very quickly, on the contrary to what happens in the round-tube stretching apparatus of the prior art, where the operation of a new tow drawing-in after a tow breakage is so long and complicated that it is necessary to provide normallyin order to avoid excessively long downtimeone or more spare not operating stretching tubes, already prepared for the insertion of a tow.
(44) These remarkable results have been made possible thanks to the adoption of flat-tube stretching chests and a completely innovative opening/closing mechanism of said stretching chests, in which hinges having a transversal axis are provided, instead of the traditional hinges having an axis parallel to the longitudinal axis of the stretching chest, in order to achieve the lifting instead of the tilting of the upper half-chest of the stretching chest, thus allowing a drastic reduction of the space occupied by said mechanism. The technological features already present in the rectangular chamber stretching apparatus according to the prior patent of the Applicant, were also redesigned and harmonized to fit the new design of the stretching chest, without losing any of the positive features of said prior machine, such as the separation of the hot stretching chest and relative cold supporting structure, the quick opening of the stretching chest, the efficiency of the labyrinth planar seals, the end suction hood of the stretching chamber.
(45) It is understood, however, that the invention is not to be considered as limited by the particular arrangements illustrated above, which represent only exemplary implementations of the same, but different variants are possible, all within the reach of a person skilled in the art, without departing from the scope of the invention itself, which is exclusively defined by the following claims.