Polarization maintaining optical fiber
10838140 ยท 2020-11-17
Assignee
Inventors
Cpc classification
C03B2201/08
CHEMISTRY; METALLURGY
International classification
Abstract
An optical fiber, comprising: (i) a core, (ii) a cladding surrounding the core, (iii) at least one stress member adjacent the fiber core and situated within the cladding, said stress member comprising silica doped with F.
Claims
1. A polarization maintaining optical fiber comprising: (i) a core; (ii) a cladding surrounding the core; and (iii) at least one stress member adjacent the core and situated within the cladding, all of said at least one stress members comprising fluorine (F) doped silica with no boron (B); such that all of the at least one stress members have a CTE of 210.sup.7/ C. to 510.sup.7/ C. within temperatures of 100 C. to 600 C.
2. The polarization maintaining optical fiber of claim 1, wherein the core is silica based and is surrounded by at least one stress member, said at least one stress member being an annular region of F doped silica.
3. The polarization maintaining optical fiber of claim 1, wherein said at least one stress member includes at least two stress rods situated on opposite sides of said core.
4. The polarization maintaining optical fiber of claim 1 comprising an attenuation of less than 2 dB/km at an operating wavelength between 800 nm and 1600 nm.
5. The polarization maintaining optical fiber of claim 1 comprising an attenuation of less than 0.5 dB/km at an operating wavelength between 800 nm and 1600 nm.
6. The polarization maintaining optical fiber of claim 1, said fiber being a single mode polarization maintaining fiber and comprising a birefringence of 0.410.sup.4 to 1010.sup.4 at a wavelength situated between 450 nm and 1600 nm.
7. The polarization maintaining optical fiber of claim 1, wherein said at least one stress member has 1.5 wt %<F<3.5 wt %.
8. The polarization maintaining optical fiber of claim 3, wherein said at least two stress rods have a cross-section with an average diameter d.sub.av, wherein 10 md.sub.av40 m.
9. The polarization maintaining optical fiber of claim 1, said fiber being a single mode polarization maintaining fiber, wherein said at least one stress member comprises two F doped silica rods with 1.5 wt %<F<3.5 wt % and 0 wt % of B.
10. The polarization maintaining optical fiber of claim 1, said fiber being a single mode polarization fiber, wherein said at least one stress member comprises two F doped silica rods with no B.
11. The polarization maintaining optical fiber of claim 1, wherein said at least one stress member has a thermal stress coefficient .sub.t and a mechanical stress coefficient .sub.m, and wherein .sub.t<0.05.sub.m.
12. The polarization maintaining optical fiber of claim 1, wherein the optical fiber has a change in beat length L.sub.b of less than 10%.
13. The polarization maintaining optical fiber of claim 1, wherein the cladding has a CTE, and a differential-CTE, , between the CTE of all of the at least one stress members and the CTE of the cladding is sufficiently small that a thermal-stress contribution, .sub.t, to birefringence, Bi, of the optical fiber is smaller than a mechanical-stress contribution, .sub.m, to Bi, Bi being expressed as Bi=C(.sub.t.sub.m), wherein C is the stress-optical coefficient.
14. The polarization maintaining optical fiber of claim 13, wherein .sub.t<0.10.sub.m.
15. The polarization maintaining optical fiber of claim 1, wherein the cladding has a composition of substantially pure silica.
16. A polarization maintaining optical fiber comprising: (i) a core; (ii) a cladding surrounding the core; and (iii) at least one stress member adjacent the core and situated within the cladding, all of said at least one stress members comprising silica doped with fluorine (F) and no boron (B), wherein all of said at least one stress members have a thermal stress coefficient .sub.t and a mechanical stress coefficient .sub.m, and wherein .sub.t<0.1.sub.m, and a CTE of all of said at least one stress members is 210.sup.7/ C. and 510.sup.7/ C. within temperatures of 100 C. to 600 C.
17. The polarization maintaining optical fiber of claim 16, wherein the core is silica based and the at least one stress member comprises 1 wt % to 4 wt % F.
18. The polarization maintaining optical fiber of claim 16, wherein the core is silica based and the at least one stress member either: (i) includes at least two stress rods situated on opposite sides of said core; or (ii) surrounds said core.
19. The polarization maintaining optical fiber of claim 16, wherein said core is silica based; and the stress member includes at least two stress rods situated on opposite sides of said core, and said stress rods comprise 1 wt %<F<4 wt %.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8) For purposes of the description herein, it is to be understood that the invention may assume various alternative configurations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific fibers and process steps illustrated in the attached drawings, and described in the following specification are exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting.
(9) Definitions: The following definitions and terminology are commonly used in the art.
(10) Refractive index profilethe refractive index profile is the relationship between the refractive index (%) and the optical fiber radius (as measured from the centerline of the optical fiber) over a selected segment of the fiber.
(11) Relative refractive index percent %the term % represents a relative measure of refractive index defined by the equation:
%=100(n.sub.i.sup.2n.sub.c.sup.2)/2n.sub.i.sup.2
where n.sub.i is the maximum refractive index of the index profile segment denoted as i, and n.sub.c, the reference refractive index. Every point in the segment has an associated relative index measured relative to the reference refractive index.
(12) The optical waveguide fiber 20 in accordance with the embodiments of the present invention is a thermally stable PM fiber that utilizes one or more stress applying part(s) (herein referred to as a stress member) doped with F and less than 1 wt % of B. According to some embodiments the stress member comprises less than 0.5 wt % of B (boron). According to some embodiments the stress member comprises less than 0.1 wt % of B (boron). According to some embodiments the stress member(s) includes essentially no B. Applicants discovered that PM fibers with no boron (B), or with minimal amount of B have advantages over the PM fibers that includes a significant amount of B (e.g., 2 wt %). These stress member(s) may have circular or non circular cross-sections, and may be utilized in many different types of fibers, for example: active (e.g., rare earth doped core) and passive fibers, and fibers that have one or more claddings of different materials (e.g., double clad fibers). Such optical fibers 20 provide polarization maintenance property via mechanical-stress, rather than thermal-stress seen in the traditional polarization maintaining PM fibers with B-only-doped silica as the SAPs (thermal stress-applying-part(s)). The mechanical stress achieved in the embodiments of the polarization maintaining (PM) optical fiber 20 is temperature-insensitive up to the strain-point of the F-doped-silica (material used for stress member(s)). Thus, optical fiber 20 is advantageously a very thermally stable PM-fiber. According to the embodiments described herein temperature-insensitive fiber PM 20 has (or exhibits) over the temperature range of 60 C. to +120 C.:
(13) 1) changes in birefringence of the fiber n (refractive index difference between two polarization modes at the wavelength ) of less than 10%, preferably less than 5%, and even more preferably less than 3% (but >0%); and/or
(14) 2) changes in beat length L.sub.b (where L.sub.b/(2)n) of less than 10%, preferably less than 5%, and even more preferably less than 3% (but >0%), where is the operating wavelength (e.g., 850 nm, 1060 nm, 1310 nm, and/or 1550 nm). It is noted that Lb can be measured by the wavelength scanning method, where the measured beat length L.sub.b=(/)L where is the peak to peak wavelength, is the average wavelength, and L is the length of the measured fiber.
(15) Two embodiments of the polarization maintaining optical waveguide fiber 20 in accordance with the invention described and disclosed herein have a cross-sectional structure, as best shown in
(16) Central core 30 is manufactured, for example, from germania-doped silica, wherein germania is provided in a sufficient amount such that the core exhibits a core delta %, .sub.1, between about 0.2% and 2.5% (GeO.sub.2 doping between about 3.6 wt % and 44 wt %); for example preferably between about 0.3% and 1% % (GeO.sub.2 doping level between about 5.4 wt % to 18 wt %); for example 0.3% to 0.5% (GeO.sub.2 doping level between about 5.4 wt % to 9 wt %), and in one embodiment about 0.34% (GeO.sub.2 doping level about 6.2 wt %). If the core is elongated, an average diameter, d avg={A+B}/2, of the core 30 is preferably between about 3 and 12 microns; more preferably between 4 and 10 microns.
(17) The at least one stress member is formed adjacent to the core 30 or in contact with the core (
(18) The stress member(s) 42 may be a plurality of F doped stress rods 44, 46 (see, for example,
(19) Preferably, the optical fiber 20 supports polarization maintenance within an operating wavelength range situated between 800 nm and 1600 nm (e.g., 850 nm, 1060 nm, 1310 nm, and/or 1550 nm). The optical fibers 20 according to some embodiments of the present invention exhibit birefringence (measured as n) of 0.410.sup.4 to 110.sup.3 (e.g., 510.sup.4 to 110.sup.3) at a wavelength situated within the 450 nm to 1600 nm band. In some embodiments the polarization maintaining fiber is a single mode fiber exhibiting birefringence of 0.410.sup.4 to 1010.sup.4 at a wavelength of 450 nm to 1600 nm (e.g., at 1310 nm or 1550 nm). For example, the birefringence n may be between 110.sup.4 to 310.sup.4 at a wavelength of 1550 nm.
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(21) One exemplary fiber 20 with a cross-section similar to that shown
(22) According to some embodiments the radius of the stress rods is larger than the (edge to edge) distance between the core 30 and the stress rod 44 or 46 (See, for example,
(23) According to one embodiment, we manufactured a polarization maintaining (PM) fiber 20 with Fluorine doped stress rods that have essentially no boron as follows:
(24) A silica soot blank with 5000 g silica soot was prepared first by the outside vapor deposition (OVD) process. The post laydown soot density was 0.541 g/cm.sup.3. The diameter of the soot blank was 122 mm. A 30 cm long section of the soot blank was cut off. To provide adequate mechanical strength for drilling holes in the following step, the soot blank (in this embodiment 30 cm long) was pre-sintered at 1270 C. for 3 hours in helium atmosphere to increase the density to about than 1.0 g/cm.sup.3. After pre-sintering, the pre-sintered soot blank was drilled to provide a total of 3 holesa central hole 9 mm in diameter and two holes with 18 mm in diameter on two sides of the central hole. A glass core cane of 8.5 mm was inserted into the central hole, and two Fluorine doped glass canes of 18 mm in diameter were inserted into the side holes. The core cane was made of Ge doped glass with delta of 0.34% (relative to pure silica) and a thin pure silica cladding surrounding the core region. The core/clad ratio (core diameter over cane diameter) was 0.975. The fluorine doped rods had delta of 0.45% relative to pure silica, which corresponds to Fluorine concentration of 1.62 wt % and contained essentially no boron. Then the soot blank with the core cane and Fluorine doped rods was sintered in a furnace to form a sintered glass preform. The sintered glass preform was drawn into fibers of 125 m and 100 m diameters using a draw tower with 200 g draw tension.
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(26) TABLE-US-00001 TABLE 1 Measured optical parameter of the two PM fibers 125 m 100 m Outer cladding diameter diameter fiber diameter fiber Mode field diameter at 1310 nm 10.2 9.1 (m) Mode field diameter at 1550 nm 11.3 10.4 (m) 2 m cutoff wavelength (nm) 1650 1208 Cable cutoff wavelength (nm) 1530 1080 Beat-length L.sub.b (mm) 1.66 18.66 Birefringence 9.3 10.sup.4 0.8 10.sup.4 Attenuation at 1310 nm (dB/km) 0.49 1.3 Attenuation at 1550 nm (dB/km) 0.49 1.9
(27) The discovery of utilization of the mechanical-stress induced birefringence of PM optical fibers 20 with F doped stress member(s) 42 or rods 44, 46 to control polarization properties of optical fibers provides unique advantages, such as lack of thermal sensitivity during operation. While not wishing to be bound by theory, applicants believe that mechanism of mechanically-induced high-birefringence provided by F-doped silica stress-member(s) can be explained as follows:
(28) The general birefringence (Bi) achieved in the PM fiber that uses stress members 42 (stress rods 44, 46) can be expressed as:
Bi=C.Math.(.sub.t.sub.m),(1)
(29) where C is the stress-optical coefficient, .sub.t is the thermal-stress contribution, and .sub.m is the mechanical-stress contribution.
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(31) where E is the Young's modulus, the differential-CTE between the stress member(s) and the cladding, T temperature difference between fiber strain temperature and the room temperature, v is Poisson's ratio, F is the fiber-drawing force, and A is the area of the stress member(s). The negative sign represents that the stress rods are in compression and the cladding of the fiber is in tension, which is the case of pure silica cladding. When silica glass is doped with other materials, both the refractive index and the coefficient of thermal expansion will change. For Fluorine dopant, delta is related to the weight percent (W.sub.F) by the following equations,
.sub.F=0.278W.sub.F(4)
(32) The index change for Fluorine doped glass is negative, which is suitable for stress rod application because it does not create a waveguide. The CTE in the unit of 1/ C. is related to the molar percent by the following equation for the Fluorine doped silica,
.sub.F(M.sub.F)=.sub.Silica2.33710.sup.7W.sub.F(5)
(33) The CTE of Fluorine doped glass decreases slightly, which creates a small compressive stress in the stress rod region. Because the thermal stress is low, the preforms with Fluorine doped rods and less than 1 wt % of boron are easy to handle during the preform manufacturing process when they are heated up or cooled down. The fluorine doped stress rods less than 1 wt % of boron (and preferably less than 0.5% wt % boron, more preferably with less than 0.1% wt % boron, more preferably with less than 0.02 wt % of boron, and even more preferably 0 wt % to 0.01 wt % boron) with lower viscosity than the silica cladding. When the preform is drawn into fiber, the draw tension is mostly taken by the silica cladding which results in tension in the fiber cladding and compression in the stress rods. The draw induced compression adds to the compression due to thermal expansion. Eq. (3) shows that the draw induced stress in the stress rods depends on the draw tension. To have high stress level in the stress rods, high draw tension is required. Preferably the draw tension is greater than 100 g, more preferably greater than 200 g, and even more preferably greater than 300 g. The draw induced mechanical stress is inversely proportional to the area of the stress rods. However, the birefringence induced in the core depends on the stress field inside the core, so there is an optimum diameter range for the stress rods. To increase the stress in the Fluorine doped stress rods 44, 46 while achieving minimum fiber attenuation high Fluorine doping level and very low amount of boron (and preferably no boron) is required to lower the viscosity of the rod's glass. Preferably the amount of Fluorine is greater than 1 wt %, more preferably greater than 2 wt %. Preferably the amount of boron (B) is less than 1 wt %, more preferably less than 0.5 wt %, even more preferable not greater than 0.1 wt % (e.g., (0.01 wt % or less).
(34) In conventional PM fibers with high-B-doped-silica as the stress member(s) such as those shown in
(35) A fiber cladding 40 preferably has a conventional outer diameter of about 125 microns or more and has a composition of preferably substantially pure silica. Optionally, the cladding 40 may include other suitable dopants, and the outer diameter may be reduced, if size constraints so dictate. The optical fiber 20 preferably exhibits attenuation of less than 2 dB/km at operating wavelength (e.g., at 1550 nm, or at 1310 nm).
(36) In some embodiments the optical fiber 20 exhibits attenuation of less than 0.5 dB/km at operating wavelength (e.g., at 1550 nm, or at 1310 nm). According to some embodiments the optical fiber 20 exhibits birefringence of 0.410.sup.4 to 1010.sup.4 at a wavelength of 450 nm to 1600 nm. According to some embodiments the stress rods comprise 1.5 wt %<F<3.5 wt %. According to some embodiments the stress member 42 or stress rod(s) 44, 46 have a cross-section with an average diameter d.sub.av, wherein 10 md.sub.av40 m. According to some embodiments the stress rods has/have CTE of 210.sup.7/ C. to 510.sup.7/ C. within temperatures of 100 C. to 600 C. Preferably, the stress member or stress rods has/have less than 0.01 wt % B. In these embodiments 0.sub.t<0.1.sub.m. In some embodiments, 0.sub.t<0.05.sub.m.
(37) It will be apparent to those skilled in the art that variations and modifications can be made to the present invention without departing from the scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.