Security devices
10836199 ยท 2020-11-17
Assignee
Inventors
Cpc classification
B42D25/45
PERFORMING OPERATIONS; TRANSPORTING
B42D25/351
PERFORMING OPERATIONS; TRANSPORTING
International classification
B42D25/351
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A security device is disclosed, comprising an array of focussing elements with regular periodicity in at least a first direction, each focusing element having an optical footprint of which different portions will be directed to the viewer in dependence on the viewing angle; and an array of image elements with regular periodicity in at least the first direction overlapping the array of focusing structures, the image elements representing portions of at least two respective images, and at least one image element from each respective image being located in the optical footprint of each focusing structure. The security device includes a first region and a second region which is laterally offset from the first, the image elements in the first region being laterally shifted in at least the first direction relative to the image elements in the second region such that, at a first viewing angle, in the first region of the device the focussing structures direct image elements corresponding to a first image to the viewer such that the first image is displayed across the first region of the device, and simultaneously, in the second region of the device, the focussing structures direct image elements corresponding to a second image to the viewer such that the second image is displayed across the second region of the device, and at a second viewing angle the second image is displayed across the first region of the device and simultaneously the first image is displayed across the second region of the device. The security device further comprises a colour filter located in use between the image elements and the viewer, the colour filter overlapping at least part of the array of focussing elements and the array of image elements, and having a first colour in the first region of the device and a different colour in the second region of the device such that the colour appearance of the first and second images is different in the respective first and second regions of the device.
Claims
1. A security device, comprising: an array of focussing elements with periodicity in at least a first direction, each focusing element having an optical footprint of which different portions will be directed to a viewer in dependence on a viewing angle; and an array of image elements with periodicity in at least the first direction overlapping the array of focusing structures, the image elements representing portions of at least two respective images, and at least one image element from each respective image being located in the optical footprint of each focusing structure; wherein the security device includes a first region and a second region which is laterally offset from the first, the image elements in the first region being laterally shifted in at least the first direction relative to the image elements in the second region such that, at a first viewing angle, in the first region of the device the focussing structures direct image elements corresponding to a first image to the viewer such that the first image is displayed across the first region of the device, and simultaneously, in the second region of the device, the focussing structures direct image elements corresponding to a second image to the viewer such that the second image is displayed across the second region of the device, and at a second viewing angle the second image is displayed across the first region of the device and simultaneously the first image is displayed across the second region of the device, and the security device further comprises a colour filter located in use between the image elements and the viewer, the colour filter overlapping at least part of the array of focussing elements and the array of image elements, and having a first colour in the first region of the device and a different colour in the second region of the device such that a colour appearance of the first and second images is different in the respective first and second regions of the device, and wherein the colour filter is formed at least in part by the focussing elements of the focussing element array having different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by a pedestal layer provided between the focussing element array and a surface of a substrate on which the focussing element array is located, the pedestal layer comprising at least first and second transparent materials of different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by an image base layer provided between the image array and a surface of a substrate on which the image array is formed, the image base layer comprising at least first and second transparent materials of different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by an intermediate layer spaced from both the focussing element array and from the image array.
2. A security device according to claim 1, wherein the image array comprises a set of monochromatic image elements corresponding to the first image in the first and second regions of the device.
3. A security device according to claim 2, wherein the monochromatic image elements are either opaque; or semi-transparent or translucent.
4. A security device according to claim 3, wherein the monochromatic image elements are semi-transparent or translucent and a colour of the monochromatic image elements either is different from the colours of the colour filter in both the first and second regions of the device; or matches the colour of the colour filter in one of the first and second regions of the device.
5. A security device according to claim 1, wherein the image base layer is a tic-coat formed of curable materials for affixing the image array to the substrate.
6. A security device according to claim 1, wherein the colour filter comprises at least two colour filter layers provided at different spacings from the focussing element array and/or from the image array which are laterally offset.
7. A security device according to claim 1, wherein the security device is formed as a security thread, strip, foil, insert, label or patch.
8. An article provided with a security device according to claim 1.
9. A security device, comprising: an array of focussing elements with periodicity in at least a first direction, each focusing element having an optical footprint of which different portions will be directed to a viewer in dependence on a viewing angle; and a corresponding first image array overlapping the array of focussing elements and configured to co-operate with the array of focussing elements so as to generate a first optically variable effect which varies with viewing angle, the first image array comprising a periodic arrangement of image elements or microimages formed in a first colour across the security device, wherein the security device further comprises a colour filter located in use between the first image array and the viewer, the colour filter overlapping at least part of the array of focussing elements and the first image array, and having different colours in respective first and second regions of the device which are laterally offset from one another, the colour of the colour filter layer in the first region of the device matching the first colour of the image elements or microimages, and wherein the colour filter is formed at least in part by the focussing elements of the focussing element array having different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by a pedestal layer provided between the focussing element array and a surface of a substrate on which the focussing element array is located, the pedestal layer comprising at least first and second transparent materials of different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by an image base layer provided between the image array and a surface of a substrate on which the image array is formed, the image base layer comprising at least first and second transparent materials of different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by an intermediate layer spaced from both the focussing element array and from the image array.
10. A security device according to claim 9, wherein in the first region of the device the image elements or microimages are concealed from view by the matching colours of the image elements or microimages and the colour filter, such that the first optically variable effect is exhibited in the second region and not in the first region.
11. A security device according to claim 9, further comprising a second image array overlapping the array of focussing elements and configured to co-operate with the array of focussing elements so as to generate a second optically variable effect which varies with viewing angle, the second image array comprising a periodic arrangement of image elements or microimages formed in a second colour across the security device.
12. A security device according to claim 11, wherein the colour of the colour filter layer in the second region of the device matches the second colour of the image elements or microimages.
13. A security device according to claim 12, wherein in the second region of the device the image elements or microimages are concealed from view by the matching colours of the image elements or microimages and the colour filter, such that the second optically variable effect is exhibited in the first region and not in the second region.
14. A security device, comprising: an array of focussing elements with periodicity in at least a first direction, each focusing element having an optical footprint of which different portions will be directed to a viewer in dependence on a viewing angle; and a corresponding first image array overlapping the array of focussing elements and configured to co-operate with the array of focussing elements so as to generate a first optically variable effect which varies with viewing angle, the first image array comprising a periodic arrangement of image elements or microimages formed in a first colour across the security device, wherein the security device further comprises a colour filter located in use between the first image array and the viewer, the colour filter overlapping at least part of the array of focussing elements and the first image array, and having different colours in respective first and second regions of the device which are laterally offset from one another, the colour of the colour filter layer in the first region of the device being complementary to the first colour of the image elements or microimages, and wherein the colour filter is formed at least in part by the focussing elements of the focussing element array having different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by a pedestal layer provided between the focussing element array and a surface of a substrate on which the focussing element array is located, the pedestal layer comprising at least first and second transparent materials of different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by an image base layer provided between the image array and a surface of a substrate on which the image array is formed, the image base layer comprising at least first and second transparent materials of different colours from one another in the respective first and second regions of the device, or the colour filter is formed at least in part by an intermediate layer spaced from both the focussing element array and from the image array.
15. A security device, comprising: an array of focussing elements with periodicity in at least a first direction, each focusing element having an optical footprint of which different portions will be directed to a viewer in dependence on a viewing angle; and a corresponding first image array overlapping the array of focussing elements and configured to co-operate with the array of focussing elements so as to generate a first optically variable effect which varies with viewing angle, the first image array comprising a periodic arrangement of image elements or microimages formed in a first colour across the security device; wherein the security device further comprises: a colour filler located in use between the first image array and the viewer, the colour filter overlapping at least part of the array of focussing elements and the first image array, and having different colours in respective first and second regions of the device which are laterally offset from one another; and a backing layer located behind the first image array such that the first image array is between the colour filter and the backing layer, the backing layer comprising at least two laterally offset areas of different colour, the backing layer being visible at least between the image elements or microimages in the first image array.
16. A security device according to claim 15 wherein either two of the differently coloured areas of the backing layer correspond to the first and second regions of the device respectively; or at least two of the differently coloured areas of the backing layer are located in each of the first and second regions of the device.
17. A method of forming an image array for a security device, the image array comprising a pattern of at least one first curable material, the method comprising: (i) providing a die form, the die form having a surface comprising an arrangement of raised areas and recessed areas defining the pattern; (ii) applying the at least one first curable material to the surface of the die form such that said at least one first curable material fills the recessed areas; (iii) bringing a pattern support layer in contact with the surface of the die form such that it covers the recessed areas; (iv) separating the pattern support layer from the surface of the die form such that the first curable material in the recessed areas is removed from said recessed areas and retained on the pattern support layer in accordance with the pattern; and (v) during and/or after step (ii), at least partly curing the first curable material in one or more curing steps; wherein the method further comprises either: (ii) after step (ii) and before step (iii), covering the surface of the die form and the recessed areas filled with the at least one first curable material with a tie coat comprising at least two tie coat curable materials arranged in respective laterally offset areas; or (ii) before step (iii), applying to the pattern support layer the tie coat comprising the at least two tie coat curable materials arranged in the respective laterally offset areas; step (v) further comprises at least partly curing the at least two tie coat curable materials such that in step (iv) the tie coat and the at least one first curable material are retained on the pattern support layer; and the at least two tie coat curable materials have different optical detection characteristics from one another, whereby the image array comprises a background to the pattern of the at least one first curable material, formed by the tie coat, the background having different appearances in the respective laterally offset areas.
Description
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(20) Security devices in accordance with aspects of the present disclosure make use of a colour filter to modify the apparent colour of an image array. The colour filter can be incorporated into the security device in various different ways each of which will produce substantially the same end result. Some preferred arrangements of the colour filter will be summarised with reference to
(21) Hence,
(22) A focussing element array 20 is provided on one surface of the substrate 2 and comprises a regular array of focussing elements 21, such as lenses or mirrors. The particular arrangement of focussing elements 21 will depend on the nature of the optically variable effect to be generated. The array 20 may be periodic in one dimension or two dimensions
(23) The colour filter (generally denoted 10 in the Figures) may be integrated into another component of the security device 1 or may be provided separately. For instance,
(24) If the substrate 2 is multi-layered, the colour filter 10 could alternatively be provided at some intermediate location within the substrate 2 at an internal interface between adjacent substrate layers such as that illustrated between layers 2a and 2b. In this case, the colour filter 10 could be a printed layer of coloured inks, for example. In a fourth example, the colour filter could be located between the image array 30 and the surface of the substrate on which the image array is carried. Here the colour filter 10.sup.IV could take the form of a printed layer on top of which the image array is then placed, or more preferable could be formed as a multi-coloured tie coat of coloured curable materials, as will be described further below.
(25) For ease of manufacturing, colour filter locations 10 (pedestal layer) or 10.sup.IV in the form of a printed layer are especially preferred. However, forming the colour filter integrally with another component (e.g. in the focussing element array or as a tie coat) offers other advantages such as improved registration.
(26) However the colour filter 10 is incorporated into the device, it comprises at least two transparent materials with different visibly coloured tints (one of which may be colourless), arranged in respective regions of the device. The colour filter 10 modifies the observed colour of the underlying image array by transmitting only selected wavelengths of the visible spectrum therethrough, which are different in the different regions. To consider the effect of the colour filter 10 on the appearance of the device, the following model is adopted:
(27) The visible spectrum can be represented by red, green and blue wavebands of roughly equal width and therefore the terms R, G and B in the following equations are just label indices.
(28) We represent the reflected colour of the image elements or microimages 31 making up the image array as P(p)=(p.sub.r R, p.sub.g G, p.sub.b B) or simply (p.sub.r, p.sub.g, p.sub.b). Meanwhile, the reflected colour of the background 32 surrounding the image elements of microimages is B(b)=(b.sub.r R, b.sub.g G, b.sub.b B) or simply (b.sub.r, b.sub.g, b.sub.b). For example, for Magenta: b.sub.r, b.sub.b, p.sub.r, p.sub.b=1 and b.sub.g, p.sub.g=0 Cyan: b.sub.b, b.sub.g, p.sub.b, p.sub.g=1 and b.sub.r, p.sub.r=0 Yellow: b.sub.r, b.sub.g, p.sub.r, p.sub.g, 1 and b.sub.b, p.sub.b=0 Black: b.sub.r, b.sub.g, b.sub.b, p.sub.r, p.sub.g p.sub.b=0
(29) For the colour filter 10, the colour transmission is defined by T(t)=(t.sub.r R, t.sub.g G, t.sub.b B). For instance, a red filter as defined as that which passes only the red wave band and therefore t.sub.r=1 and t.sub.g, t.sub.b=0 etc.
(30) Given the previous representation and notation, the observed background colour exhibited by the image array 30 and colour filter 10 in combination can be denoted OB=.sub.i (b.sub.i.Math.t.sub.i) i, whilst the observed colour of the image elements or microimages 31 is OP=.sub.i (p.sub.i.Math.t.sub.i) i.
(31) To illustrate, suppose the background 32 is a pure cyan with the colour matrix B(b)=(0,1,1) and the image elements 31 are magenta with the colour matrix P(p)=(1,0,1). Suppose the colour filter 10 transmits 90% red, 5% green and 5% blue, then T=(0.9, 0.05, 0.05). Hence the observed background colour OB will be (0, 0.05, 0.05) i.e. very dark cyan, whilst the image element colour OP will be defined by (0.9, 0, 0.05) which will result in a bright red image element 31. Thus the effect of the colour filter 10 here will be transform a magenta on cyan image array 30 to a red on dark magenta observed image array. We therefore have a convenient way of qualitatively determining the observed colour for more complex colour compositions present in background 32, image elements 31 and/or the colour filter 10.
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(33) The above principles can be utilised to create various new and distinctive effects in optically variable security devices, of which preferred examples will now be described.
(34) First, a comparative example of a lenticular device 10 is shown in
(35) The image slices 31 each correspond to strips taken from a first image I.sub.A whilst the image slices 32 each correspond to strips of a second image I.sub.B. Thus, the size and shape of each first image slice 31 is substantially identical (being elongate and of width equal to half the optical footprint), but their information content will likely differ from one first image slice 31 to the next (unless the first image I.sub.A is a uniform, solid colour block). The same applies to the second image slices 32. The overall pattern of image slices is a line pattern, the elongate direction of the lines lying substantially parallel to the axial direction of the focussing elements 21, which here is along the y-axis. The lenses 21 and the image slices 31, 32 are periodic in the orthogonal direction (x-axis) which may be referred to below as the first direction of the device.
(36) As shown best in the cross-section of
(37) When the device is viewed by a first observer O.sub.1 from a first viewing angle, as shown in
(38) In this example the first image elements 31 are provided by material forming the image array 30 whilst the second image elements 32 are provided by gaps therebetween. However in other cases as illustrated below the second image elements 32 could also be coloured, e.g. by providing a coloured background such as that described with reference to
(39) As also noted in passing, the images need not be uniform blocks of colour (or lack thereof) but could each carry any desirable graphic, such as indicia or the like, by arranging each image slice 31 to be provided only in accordance with the desired graphic rather than in a continuous form along its length, as shown.
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(42) By requiring both the colour filter 10 and the image array 30 to possess different characteristics in respective regions of the device 1, the device presents a significant challenge to would-be counterfeiters, since any mis-registration between the colour filter 10 and the image array 30 will be noticeable since additional colour effects will appear at the boundaries between regions.
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(44) In the
(45) The described arrangement results in the generation of a new third colour which appears to move between regions upon tilting of the device. As shown in
(46) Another effect can be achieved by adding a phase-shift to the image array 30 between regions, as illustrated in the embodiment of
(47) The above examples of security devices have all operated on lenticular principles but colour filters of the types just mentioned in which at least one of the colour filter regions matches a colour in the image array also have particular benefit in security devices such as moir magnifiers and integral imaging devices.
(48) To illustrate the principles of operation, comparative examples of moir magnifier and integral imaging devices will first be described with reference to
(49)
(50) In contrast,
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(52) In the above example security device, the microimages are all identical to one another, such that the devices can be considered pure moir magnifiers. However, the same principles can be applied to hybrid moir magnifier/integral imaging devices, in which the microimages depict an object or scene from different viewpoints. Such microimages are considered substantially identical to one another for the purposes of the present invention. An example of such a device is shown schematically in
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(54) As seen in the plan view of
(55) In the central second region R.sub.2, the focussing elements 21b will cooperate with the microimages 31 in a standard manner to exhibit the desired optically variable effect. In the surrounding first region R.sub.1, however, the matching colours of the filter 10 and the microimages 31, together with the colourless background 32, reduce or preferably prevent the visualisation of the microimages such that the appearance of the optically variable effect is substantially diminished and preferably eliminated. As a result, the device 1 appears optically variable only across star-shaped region R.sub.2 and not elsewhere. This approach enables the shape, size and position of the optically variable area to be controlled solely through design of the colour filter 10 whilst the image array 30 can be provided in a continuous manner without modification. As such, more complex device designs can be achieved.
(56) The embodiment shown in
(57) In the first region R.sub.1, forming the outer surroundings of the device 1, as in the previous example, the optically variable effect from image array 30a is inhibited due to the colour matching between the colour filter 10 and the microimages 31a. However, the microimages 31b of the second image array 30b will not be inhibited since here the colours do not match. Thus, the optically variable effect arising from the second image array 30b (only) will be exhibited in the first region R.sub.1. In the second region R.sub.2 which again has here the shape of a star, since the colour filter 10 is colourless neither of the image arrays 30a, 30b will be inhibited and hence both optically variable effects will be displayed, superimposed on one another. The two image arrays can be designed to make best use of this superposition, e.g. through selection of the microimage contentfor instance the microimages 31a could each be signs and the microimages 31b each the digit 10 so that in combination information concerning the denomination 10 is conveyedand/or by configuring each set of magnified images to be visualised at different apparent heights or depthsfor instance one set could appear to float above the device and the other appear sunken below it.
(58) Alternatively, the colours could be selected so that each region of the colour filter matches one of the colours of the image arrays 30. This can be used to select single ones of the image arrays 30a, 30b etc to be active in each region. For instance if the
(59) Generally, the colour of the colour filter 10 can therefore be used, by applying the principles above, to select which of a plurality of image arrays 30 is visualised in each region of the device. Any number of differently coloured image arrays 30 and regions could be combined in this way across the device, resulting in a highly complex appearance which is very difficult to replicate.
(60) In some of the above embodiments, the distinctive visual effects are achieved by matching a colour of the colour filter 10 to a colour of the image array 30. However, other strong effects can be achieved by arranging a colour of the colour filter 10 to be complementary to a colour of the image array 30. A complementary colour is one which if mixed with its corresponding colour would provide substantially all wavelengths of the visible spectrum and so appear either black or white depending on whether the colour mixing mechanism is additive or subtractive. By utilising complementary colours in this way, the contrast between the various colours exhibited by the device (either between a microimage and its surroundings viewed simultaneously, or between different images in a lenticular device) can be enhanced and hence the effect made more visually distinct.
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(62) In the
(63) When viewed from a first viewing angle, observer O.sub.1 perceives the first region R.sub.1 to be very dark blue/indigo due to the combination of the cyan lenses 21a with the red image elements 31. The second region R.sub.2 appears orange. Upon tilting to another viewing angle, the second observer O.sub.2 sees the first region R.sub.1 as light blue and the second region R.sub.2 as yellow. Hence four different colours are visualised.
(64) The
(65) In the preceding embodiments, the colour effects are achieved by the combination of the image array 30 and the overlying colour filter 10. However, still more complex effects can be achieved by additionally providing a multi-coloured backing layer which sits on the opposite side of the image array 30 and provides colour to any gaps therein between the image elements 31.
(66) For ease of comparison, the embodiments of
(67) Hence, the backing layer 40 can be provided as a printed layer or the like which covers at least part of the image array 30 on the side opposite from that on which the viewer is located in use. The backing layer 40 comprises at least two differently coloured materials 41a, 41b arranged in respective areas of the layer. It should be noted that these areas need not correspond to the aforementioned regions of the device, but this is preferred and in this example the first area of the backing layer containing material 41a corresponds to the first region R.sub.1 whilst the second area of the backing layer containing material 41b corresponds to the second region R.sub.2. The colours of the backing layer could be different to those of the colour filter but in this example they are the same. Hence, in region R.sub.1 the focussing elements 21a are cyan as is the backing material 41a, and in region R.sub.2, the focussing elements 21b and the backing material 41b are both yellow. The image elements 31 are red, spaced by colourless gaps 32.
(68) When viewed from a first viewing angle, observer O.sub.1 perceives the first region R.sub.1 to be very dark blue/indigo due to the combination of the cyan lenses 21a with the red image elements 31. The second region R.sub.2 appears orange. These colours are the same as in the
(69) Similarly, the
(70) The complexity of the appearance can be further increased by arranging the areas of the backing layer 40 to differ from the regions R.sub.1, R.sub.2. For instance, multiple areas of the backing layer 40 could be located within any one of the regions. This is the case in the embodiments of
(71) When the device is viewed at a first angle by observer O.sub.1, the whole of region R.sub.1 appears dark blue/indigo since once again the backing layer 40 does not contribute, and similarly the second region R.sub.2 appears orange. However upon tilting the arrangement of differently colours portions changes: now only half of region R.sub.1 appears light blue (corresponding to area 41a of the backing layer) whilst the other half and the neighbouring half of the second region R.sub.2 (corresponding to areas 41b and c) appear green, and the last half of region r.sub.2 appears yellow (area 41d). Hence five different colours are exhibited across the range of viewing angles, and the pattern of differently coloured device portions also changes.
(72) The
(73) In all of the embodiments described so far the colour filter 10 has been formed integrally with the focussing elements array 20, e.g. in the form of coloured lenses. Preferred methods for forming multi-coloured focussing element arrays suitable for this purpose will now be described with reference to
(74) In embodiments of the present invention, the focussing element array 20 is formed by cast-curing. This involves applying one or more transparent curable material either to the support layer or to a casting tool carrying a surface relief defining the desired focussing element array, forming the material using the casting tool and curing the material to fix the relief structure into the surface of the material.
(75) Referring to
(76) A second application module 201b is then used to apply a second transparent curable material 205b to other second regions 202b of the support layer 201. The second application module is typically of the same construction as the first. The second transparent material 205b will have a different optical detection characteristic, particularly its visible colour, from the first material 205a.
(77) The support 201 is then conveyed to a casting module 220 which here comprises a casting tool 221 in the form of a cylinder carrying a surface relief 225 defining the shape of the focussing elements which are to be cast into the curable materials 205a,b. As each patch 202 (comprising regions 202a and 202b) of curable material 205 (comprising materials 205a and 205b) comes into contact with the cylinder 221, the curable material 205 fills a corresponding region of the relief structure, forming the surface of the curable material into the shape defined by the relief. The cylinder 221 could be configured such that the relief structure 225 is only provided at regions corresponding to shape and position of the patches 202 of curable material 205. However this gives rise to the need for accurate registration between the application module 210 and the casting module 220 in order that the focussing elements are accurately placed in each first region 202 of the curable material. Therefore in a particularly preferred example, the cylinder 221 carries the relief structure corresponding to the focussing elements over an area larger than that of the patch 202, preferably around its complete circumference and most preferably over substantially its whole surface (although axial regions which will not come into the vicinity of the curable material may be excluded). In this way, each entire patch 202 of curable material 205 is guaranteed to come into contact with the surface relief structure 225 such that the focussing element array is formed over the full extent of the material. As a result, the shape, size and location of the focussing element array 20 is determined solely by the application of the curable material by the application modules.
(78) Having been formed into the correct surface relief structure, the curable material 205 is cured by exposing it to appropriate curing energy such as radiation R from a source 222. This preferably takes place while the curable material is in contact with the surface relief 225 although if the material is already sufficiently viscous this could be performed after separation. In the example shown, the material is irradiated through the support layer 201 although the source 222 could alternatively be positioned above the support layer 201, e.g. inside cylinder 221 if the cylinder is formed from a suitable transparent material such as quartz.
(79) The surface relief 225 may be carried by cylinder 221 in the form of a sheet embossed or otherwise provided with the required relief, which is wrapped around the cylinder 221 and clamped in place. This may result in a noticeable join 225a where the two ends of the sheet meet, at which there is a discrepancy in the relief pattern. If replicated into one of the focussing element arrays this would cause a reduction in quality. It is therefore preferred that the casting module is at least coarsely registered to the application module so that the location of join 225a where it contacts support 201 does not coincide with any of the first regions 202 but rather is located between them, as shown by the example location labelled 225b. In cases where the curable material is applied (and retained) all over the support, or at least along a continuous strip in the machine direction MD, this join 225a is still preferably positioned outside the first region which is to be used to form the security device, advantageously in a location which will subsequently be coated with one of the opacifying layers 3. To achieve this consistently it is desirable for the process for forming the focussing element array to be registered with the opacifying layer application process, e.g. performed in the same in-line process.
(80) It will be noted that in the present example the two regions 202a, 202b (which correspond to regions R.sub.1, R.sub.2 in the preceding embodiments abut one another, as is preferred. Either the perimeter of the first region 202 as a whole, and/or the two regions 202a,b (in combination or independently of one another) preferably define indicia. The two application modules 210a,b are preferably registered to one another, e.g. performed in the same in-line process. The two curable materials 205a,b are then brought into contact with the casting cylinder 221 so as to form the surface relief into both materials, and cured as previously described. The result is a focussing element array formed of at least two materials laterally offset from one another (i.e. side by side), giving rise to an optically detectable pattern or indicia.
(81)
(82) In a variant, shown in
(83) As mentioned at the outset, the colour layer could alternatively be provided at various different locations within the security device structure, and this applies to all embodiments described above. For example, the security device could be constructed utilising a lens array (or other focussing element array) formed as a transfer element which is then affixed to a substrate carrying the image array on its opposite side. The substrate could be that of a polymer banknote, for example.
(84)
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(86) In a variant of this embodiment, rather than colour the adhesive layer 54, a colour filter layer may be applied between layers 53 and 54 or printed onto the surface of substrate 2 before the lens transfer structure 50 is applied.
(87)
(88) A preferred method for forming a focussing element array with a pedestal layer will now be discussed with reference to
(89) Thus
(90) The transparent materials 207a,b forming the pedestal layer may or may not also be a curable material. If not, the transparent material is preferably dried or otherwise solidified sufficiently before proceeding. If the material is curable, it may be cured during application from cylinder 241a,b or after, possibly at the same time as curing the curable material 205. However, preferably at least partial curing of material 207a,b takes place before curable material 205 is applied, which takes place at application station 210. In this example, this comprises a patterned gravure cylinder 211 onto which the curable material 205 is applied from a reservoir 213, a doctor blade 213 or similar being provided to remove excess. The curable material 205 can be applied in the same way as previously described but now is applied onto the pedestal layer 25 rather than onto the support layer 201. The curable material is then brought into contact with the casting tool 221 at casting station 220 in the same manner as previously described, and the focussing element array formed and cured into material 205.
(91)
(92) Such a base layer 35 could be formed in various different ways. In some preferred examples, the base layer could be printed or otherwise applied to the surface of substrate 2 using any convenient application technique, such as gravure printing or the like, the various different materials being applied in register with one another. The image array 30 would then be formed and affixed over the top of the existing base layer.
(93) However in other preferred embodiments, the coloured base layer 35 can take the form of a tie coat which is created integrally with the image array 30 and some preferred techniques for achieving this will now be described with reference to
(94)
(95) The recessed areas of the die form are filled with a curable material 305, which is preferably visibly coloured (including white, grey or black). The material 305 may or may not be transparent. An exemplary application module for applying the material 305 into the recessed areas is shown at 310a. This includes a slot die 312a configured to supply the curable material 305 to a transfer roller 311a from which it is applied to the die form surface 303. The shore hardness of the transfer roller 311a is preferably sufficiently low that some compression/compliance is achieved to improve the transfer of material to the die form 302, which is typically relatively rigid such as a metal print cylinder. The applied ink layer should match or exceed the depth of the recessed areas. The viscosity of the curable material may be configured so that the material 305 transfers substantially only into the recessed areas of the die form and not onto the raised surfaces but in case any of the material 305 remains on the raised surfaces it is preferred to provide a removal means such as doctor blade 315a to remove any such excess material 305 from outside the recessed areas. The material 305 in the recessed areas is preferably then at least partially cured by exposing the material 305 to appropriate curing energy, e.g. radiation, from a source 320a, although this curing could be performed at a later stage of the process.
(96) Any suitable curable material 305 could be used, such as a thermally-curable resin or lacquer. However, preferably, the curable material is a radiation curable material, preferably a UV curable material, and the curing energy source is a radiation source, preferably a UV source. UV curable polymers employing free radical or cationic UV polymerisation are suitable for use as the UV curable material. Examples of free radical systems include photo-crosslinkable acrylate-methacrylate or aromatic vinyl oligomeric resins. Examples of cationic systems include cycloaliphatic epoxides. Hybrid polymer systems can also be employed combining both free radical and cationic UV polymerization. Electron beam curable materials would also be appropriate for use in the presently disclosed methods. Electron beam formulations are similar to UV free radical systems but do not require the presence of free radicals to initiate the curing process. Instead the curing process is initiated by high energy electrons.
(97) The finished pattern should be visible (optionally after magnification) to the human eye and so the curable material comprises at least one colourant which is visible under illumination within the visible spectrum. For instance, the material may carry a coloured tint or may be opaque. The colour will be provided by one or more pigments or dyes as is known in the art. Additionally or alternatively, the curable material may comprise at least one substance which is not visible under illumination within the visible spectrum and emits in the visible spectrum under non-visible illumination, preferably UV or IR. In preferred examples, the curable material comprises any of: luminescent, phosphorescent, fluorescent, magnetic, thermochromic, photochromic, iridescent, metallic, optically variable or pearlescent pigments.
(98) If the first application module 310a achieves substantially complete filling of the recessed areas with material 305 then no further application of curable material 305 may be required. However it has been found that the recessed areas may not be fully filled by a single application process and so, in particularly preferred embodiments, a second application module (not shown) may be provided downstream of the first (and preferably of curing source 320a) for applying more of the same material 305 to the die form.
(99) Next, a tie coat 35 formed of at least two second curable materials 35a, 35b is applied over substantially the whole surface of the die form 303, i.e. coating both the filled recessed areas and the raised areas of the surface 303. The second curable materials may be of the same composition as the first curable material but are of a different appearance so as to provide a visual contrast with the first material in the finished array, as well as with each other. In particularly preferred embodiments, the tie coat composition may be selected so as to improve the adhesion between the first curable material and the support layer 301. The tie coat materials 35a, 35b are applied by respective tie coat application modules 330a,b which here each comprise a slot die 332 and a patterned transfer roller 331 which defines the different regions R.sub.1, R.sub.2 etc of the finished device.
(100) Preferably the two tie coat application modules 330a,b are registered to one another. In this way, each of the second materials 35a, 35b is applied to different respective parts of the cylinder 302 resulting in the desired differently coloured regions of the tie coat 35.
(101) The multi-coloured tie coat 35 may be partially cured at this point by a further radiation source (not shown). The die form surface carrying the filled recesses and tie coat is then brought into contact with the support layer 301, either at a nip point or, more preferably, along a partial wrap contact region between two rollers 309a, 309b as shown. The combination is then exposed to curing energy, e.g. from radiation source 335, preferably while the support layer 301 is in contact with the die form surface. The support layer 301 is then separated from the die form at roller 309b, carrying with it the tie coat 35 and the elements of material 305 removed from the recessed areas of the die form surface 303 by the tie coat 307. The material 305 is therefore present on the support layer 301 in accordance with the desired pattern, forming image array 30.
(102) The tie coat 35 is preferably at least partially cured before the die form 302 leaves contact with the support layer 301 at roller 309b, hence the preferred use of a partial wrap contact via lay on and peel off rollers 309a, b as shown which tension the web around the die form cylinder. If the material is not fully cured in this step, an additional curing station may be provided downstream (not shown) to complete the cure.
(103) In a variant, after the tie coat 35 has been applied, a removal means such as a further doctor blade could be provided to remove the tie coat 307 from the raised portions of the die form surface 303 such that the regions of the tie coat 307 are confined to the print images. These tie coat regions will most likely not be proud of the die form surface. As such the support layer 301 in this embodiment is preferably primed with a compliant adhesive layer which may be partly cured prior to contacting the die form but should still be compliant before entering the curing wrap.
(104)
(105) It will be appreciated that whilst in the above examples only two tie coat materials 35a, b are utilised, in practice any number of such materials could be used to form the tie coat 35 so that any number of differently coloured regions can be formed.
(106) Another embodiment of a method for forming an image array 30 is shown in
(107) The support layer 201 carrying the tie coat 35 is then brought into contact with the die form surface so as to cover the filled recessed areas and adjacent raised areas with the tie coat 35. Preferably the tie coat 35 is pressed into the recessed areas so as to achieve good joining therebetween before the curing process begins. A second impression roller 334 may be provided for this purpose, located after the lay on roller 309a but before curing module 335.
(108)
(109) In the above embodiments, the colour filter 10 has been provided at a single location within the security device structure, i.e. either integrally with the focussing element array, as a pedestal layer, as an intermediate layer between substrates or as a base layer of the image array. However it is also possible to provide the colour filter using a combination of these approaches either in different respective regions of the device or together in the same region(s). For instance, in one region of the device the colour filter could be integrally provided in the focussing element array 20 whilst in another region it could take the form of a pedestal layer 25 and in yet another region it could be provided by a base coat 35 to the image array 30. Whilst the various parts of the colour filter will then be located at different heights within the device, this will not be apparent to the observer. Alternatively or in addition the different parts of the colour filter could overlap one another, either across the whole device or in portions thereof. In this case the effective colour of each region of the colour filter will be that created by the overlapping portions in combination with one another.
(110)
(111) Since the image arrays 30a, 30b are located on different substrate surfaces, it may be desirable to vary the focal position of the focussing elements between regions, in order that the image elements remain in focus across the device. This could be achieved for instance by forming the focussing elements 21 in region R.sub.3 with a different shape for those in regions R.sub.1 and R.sub.2 such that they have a longer focal distance. Alternatively, the focussing elements in regions R.sub.1 and R.sub.2 could be placed on pedestal layers to raise them away from the surface of substrate 2a so that their focal position is raised accordingly relative to that in region R.sub.3.
(112) The construction of the exemplary security device shown in
(113) In order to achieve an acceptably low thickness of the security device (e.g. around 70 microns or less where the device is to be formed on a transparent document substrate, such as a polymer banknote, or around 40 microns or less where the device is to be formed on a thread, foil or patch), the pitch of the lenses must also be around the same order of magnitude (e.g. 70 microns or 40 microns). Therefore the width of the image slices or microimages 31 is preferably no more than half such dimensions, e.g. 35 microns or less.
(114) As mentioned above, the thickness of the device 1 is directly related to the size of the focusing elements and so the optical geometry must be taken into account when selecting the thickness of the transparent layer 2. In preferred examples the device thickness is in the range 5 to 200 microns. Thick devices at the upper end of this range are suitable for incorporation into documents such as identification cards and drivers licences, as well as into labels and similar. For documents such as banknotes, thinner devices are desired as mentioned above. At the lower end of the range, the limit is set by diffraction effects that arise as the focusing element diameter reduces: e.g. lenses of less than 10 micron base width (hence focal length approximately 10 microns) and more especially less than 5 microns (focal length approximately 5 microns) will tend to suffer from such effects. Therefore the limiting thickness of such structures is believed to lie between about 5 and 10 microns.
(115) Whilst in the above embodiments, the focusing elements have taken the form of lenses, in all cases these could be substituted by an array of focusing mirror elements. Suitable mirrors could be formed for example by applying a reflective layer such as a suitable metal to the cast-cured or embossed lens relief structure. In embodiments making use of mirrors, the image array should be semi-transparent, e.g. having a sufficiently low fill factor to allow light to reach the mirrors and then reflect back through the gaps between the image elements. For example, the fill factor would need to be less than 1/2 in order that that at least 50% of the incident light is reflected back to the observer on two passes through the image element array.
(116) In all of the embodiments described above, the security level can be increased further by incorporating a magnetic material into the device. This can be achieved in various ways. For example an additional layer may be provided (e.g. under the image array 30) which may be formed of, or comprise, magnetic material. The whole layer could be magnetic or the magnetic material could be confined to certain areas, e.g. arranged in the form of a pattern or code, such as a barcode. The presence of the magnetic layer could be concealed from one or both sides, e.g. by providing one or more masking layer(s), which may be metal. If the focussing elements are provided by mirrors, a magnetic layer may be located under the mirrors rather than under the image array.
(117) Security devices of the sort described above can be incorporated into or applied to any article for which an authenticity check is desirable. In particular, such devices may be applied to or incorporated into documents of value such as banknotes, passports, driving licences, cheques, identification cards etc.
(118) The security device or article can be arranged either wholly on the surface of the base substrate of the security document, as in the case of a stripe or patch, or can be visible only partly on the surface of the document substrate, e.g. in the form of a windowed security thread. Security threads are now present in many of the world's currencies as well as vouchers, passports, travellers' cheques and other documents. In many cases the thread is provided in a partially embedded or windowed fashion where the thread appears to weave in and out of the paper and is visible in windows in one or both surfaces of the base substrate. One method for producing paper with so-called windowed threads can be found in EP-A-0059056. EP-A-0860298 and WO-A-03095188 describe different approaches for the embedding of wider partially exposed threads into a paper substrate. Wide threads, typically having a width of 2 to 6 mm, are particularly useful as the additional exposed thread surface area allows for better use of optically variable devices, such as that presently disclosed.
(119) The security device or article may be subsequently incorporated into a paper or polymer base substrate so that it is viewable from both sides of the finished security substrate. Methods of incorporating security elements in such a manner are described in EP-A-1141480 and WO-A-03054297. In the method described in EP-A-1141480, one side of the security element is wholly exposed at one surface of the substrate in which it is partially embedded, and partially exposed in windows at the other surface of the substrate.
(120) Base substrates suitable for making security substrates for security documents may be formed from any conventional materials, including paper and polymer. Techniques are known in the art for forming substantially transparent regions in each of these types of substrate. For example, WO-A-8300659 describes a polymer banknote formed from a transparent substrate comprising an opacifying coating on both sides of the substrate. The opacifying coating is omitted in localised regions on both sides of the substrate to form a transparent region. In this case the transparent substrate can be an integral part of the security device or a separate security device can be applied to the transparent substrate of the document. WO-A-0039391 describes a method of making a transparent region in a paper substrate. Other methods for forming transparent regions in paper substrates are described in EP-A-723501, EP-A-724519, WO-A-03054297 and EP-A-1398174.
(121) The security device may also be applied to one side of a paper substrate so that portions are located in an aperture formed in the paper substrate. An example of a method of producing such an aperture can be found in WO-A-03054297. An alternative method of incorporating a security element which is visible in apertures in one side of a paper substrate and wholly exposed on the other side of the paper substrate can be found in WO-A-2000/39391.
(122) Examples of such documents of value and techniques for incorporating a security device will now be described with reference to
(123)
(124) The opacifying layers 103a and 103b are omitted across an area 101 which forms a window within which the security device is located. As shown best in the cross-section of
(125)
(126) If desired, several different security devices 1 could be arranged along the thread, with different or effects displayed by each. In one example, a first window could contain a first device, and a second window could contain a second device, each having their focusing elements arranged along different (preferably orthogonal) directions, so that the two windows display different effects upon tilting in any one direction. For instance, the central window may be configured to exhibit a motion effect when the document 100 is tilted about the x axis whilst the devices in the top and bottom windows remain static, and vice versa when the document is tilted about the y axis.
(127) In
(128) A further embodiment is shown in
(129) In
(130) In general, when applying a security article such as a strip or patch carrying the security device to a document, it is preferable to have the side of the device carrying the image element array bonded to the document substrate and not the lens side, since contact between lenses and an adhesive can render the lenses inoperative. However, the adhesive could be applied to the lens array as a pattern that the leaves an intended windowed zone of the lens array uncoated, with the strip or patch then being applied in register (in the machine direction of the substrate) so the uncoated lens region registers with the substrate hole or window It is also worth noting that since the device only exhibits the optical effect when viewed from one side, it is not especially advantageous to apply over a window region and indeed it could be applied over a non-windowed substrate. Similarly, in the context of a polymer substrate, the device is well-suited to arranging in half-window locations.