Disc brake, in particular for utility vehicles

Abstract

A disc brake for utility vehicles includes a brake disc, a first brake lining on a first side of the brake disc and a second brake lining on a second side of the brake disc opposite the first side. A spreading device is also provided which generates a force that moves the first and the second brake lining away from one another.

Claims

1. A disc brake for commercial vehicles, comprising: a brake disc (13); a first brake lining (14) on a first side of the brake disc (13); a second brake lining (16) on a second side of the brake disc (13) opposite the first side; a brake carrier (10); a brake caliper (12) mounted in a floating manner; and a restoring device (52), wherein the restoring device (52) is configured to generate a force to move the brake caliper (12) in relation to the brake carrier (10) in the direction opposite to a direction of movement of the brake caliper (12), wherein the brake caliper (12) is mounted on a bolt (54) displaceably in relation to the brake carrier (10), and the restoring device (52) includes a spring arranged entirely inside the bolt.

2. The disc brake as claimed in claim 1, wherein the restoring device (52) is on the second side of the brake disc (13).

3. The disc brake as claimed in claim 1, wherein the restoring device (52) has at least one elastic element.

4. The disc brake as claimed in claim 1, wherein the restoring device (52) has a compression spring (58), the compression spring (58) being supported on a first stop (60) on a side facing the brake disc, wherein the first stop (60) is coupled axially to the brake caliper (12) at least in terms of a movement toward the brake disc (13), and the compression spring (58) being supported on a second stop (64) on a side facing away from the brake disc, wherein the second stop (64) is coupled axially to the bolt (54) at least in terms of a movement away from the brake disc (13).

5. The disc brake as claimed in claim 4, wherein the first stop (60) is formed on a cup (62) or the second stop (64) is formed on a disc.

6. The disc brake as claimed in claim 5, wherein the cup (62) has at least one through-opening (70) through which a lug (68) of the disc extends.

7. The disc brake as claimed in claim 3, wherein the at least one elastic element is a compression spring (58).

8. The disc brake as claimed in claim 4, wherein the first stop (60) is formed on a cup (62) and the second stop (64) is formed on a disc.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the drawings:

(2) FIG. 1 shows a perspective view of a sliding caliper disc brake according to a first exemplary embodiment of the invention,

(3) FIG. 2 shows a side view of the brake according to FIG. 1,

(4) FIG. 3 shows a detailed view from FIG. 2,

(5) FIG. 4 shows the same view as FIG. 3, but of a second exemplary embodiment,

(6) FIG. 5 shows a perspective view of a sliding caliper disc brake according to a third exemplary embodiment of the invention,

(7) FIG. 6 shows a side view of the brake according to FIG. 5,

(8) FIG. 7 shows a perspective view of a sliding caliper disc brake according to a fourth exemplary embodiment of the invention,

(9) FIG. 8 shows a top view of the brake according to FIG. 7,

(10) FIG. 9 shows a perspective view of a sliding caliper disc brake according to a fifth exemplary embodiment of the invention,

(11) FIG. 10 shows a top view of the brake according to FIG. 9, and

(12) FIG. 11 shows a schematic partial view of an exemplary embodiment for a restoring device of a sliding caliper disc brake according to the invention.

(13) The drawings are provided herewith for purely illustrative purposes and are not intended to limit the scope of the present invention.

DETAILED DESCRIPTION OF THE DRAWINGS

(14) The brake according to FIGS. 1 to 3 includes a brake carrier 10, a brake caliper 12 mounted in a floating manner, a first brake lining 14 arranged on a first side of a brake disc 13 and a second brake lining 16 arranged on a second side of brake disc 13. The first side is what is known as the reaction side, the second side is the application side.

(15) First and second brake lining 14, 16 are retained via a retainer bracket 18 via retainer springs 20, 22. Retainer springs 20, 22 bear against backing plates 24, 26 of first or second brake lining 14, 16.

(16) In the case of the brake according to FIGS. 1 to 3, a spreading device is provided which includes two springs 28, 30 which are supported on two sheets 32, 34. Springs 28, 30 are helical springs which are subject to pressure. Sheets 32, 34 are embodied to be L-shaped.

(17) FIG. 3 shows that part of the spreading device located on the left in FIG. 2. For the purpose of spreading, spring 30 pushes against sheet 32 which itself bears against retainer spring 20. Retainer spring 20 is itself coupled axially to first brake lining 14 via lugs 36, 38, which is why the restoring force of springs 28, 30 acts axially on first brake lining 14. The configuration of the spreading device is, on the side located on the right in FIG. 2, embodied to be symmetrical with respect to the left side so that the restoring force of springs 28 and 30 also acts on second brake lining 16. This restoring force brings about that first brake lining 14 and second brake lining 16 are moved away from one another, as a result of which they lift up from the brake disc. Particularly if the application device, not represented in the drawing, of the brake has a restoring device, the application device is restored in the event of release of the brake, as a result of which space is created for lifting up application-side second brake lining 16. In interaction with the spreading device, first brake lining 14 will also lift up, as a result of which all residual grinding both of first and second brake lining 14, 16 on the brake disc is reliably eliminated.

(18) In FIGS. 4 to 10, identical reference numbers designate the same components as in FIGS. 1 to 3.

(19) FIG. 4 shows the same detail as FIG. 3, but of a second exemplary embodiment of the invention. According to this, sheet 32 is not supported, for example, on retainer spring 20, but rather on backing plate 24. It applies in turn that the spreading device is configured to be symmetrical, which is why sheet 34 is also supported on backing plate 26.

(20) The third exemplary embodiment of the invention shown in FIGS. 5 and 6 corresponds substantially to the exemplary embodiments according to FIGS. 1 to 4, wherein, however, springs 28, 30 do not, as according to FIGS. 1 to 4, loop around retainer bracket 18 or in each case a rib of retainer bracket 18, but rather are arranged next to the retainer bracket. They are held with holders 39, 40 on retainer bracket 18. Holders 39, 40 can indeed be embodied in two parts, but they are preferably in one piece. The holder generated as a result does not necessarily have to be fastened to retainer bracket 18. On the contrary, another type of fastening is also possible. Springs 28, 30 can push both directly and indirectly on retainer springs 20, 22 and/or backing plates 24, 26. This also applies to the exemplary embodiments according to FIGS. 1 to 4.

(21) FIGS. 7 and 8 show a fourth exemplary embodiment of the invention. In the case of this exemplary embodiment, the spreading device includes two spring wires which jointly have approximately the contour of an X. They are designated by reference numbers 42, 44. For the purpose of holding, they enclose in each case with one rotation a rib of retainer bracket 18. At their ends, they are supported in each case on backing plates 24, 26 of first or second brake lining 14, 16. In the center, they are supported axially on a joint abutment 46. A screw 47 which on the one hand brings about the fixing of abutment 46 on retainer bracket 18 and on the other hand offers the possibility of targeted setting of the spring pretensioning on both sides of brake disc 13 is located in the center of abutment 46. While springs 28, 30 are under pressure or compressed and thus generate the elastic restoring force for spreading, spring wires 42, 44 involve loading by bending. They otherwise, however, bring about the same spread as springs 28, 30.

(22) The position of abutment 46 which encloses retainer bracket 18 can be set in a targeted manner with screw 47. Here, abutment 46 is positioned in a frictionally locking manner on retainer bracket 18. If abutment 46 is positioned eccentrically and fixed with screw 47, different spring pretensioning arises on the one hand on the application side and on the other hand on the reaction side. An imbalance of forces which is set in a targeted manner is therefore present. In the case of a positive-locking connection between abutment 46 and retainer bracket 18, in turn a balance of forces, i.e. the same spring pretensioning on both sides, is achieved which leads nevertheless to an imbalance of forces as a result of the displacement of brake caliper 12 in the event of lining wear.

(23) In the case of the fifth exemplary embodiment of the invention shown in FIGS. 9 and 10, springs 48, 50 which are part of the spreading device are partially under bending load and partially under pressure load in order to generate the restoring force which serves the purpose of spread. They loop multiple times around the ribs of retainer bracket 18. At their ends, they are supported on lugs of backing plates 24, 26, of which two are designated by reference numbers 36, 38, cf. also FIG. 1.

(24) FIG. 11 schematically shows an exemplary embodiment of a restoring device for resetting a brake caliper 12 in relation to brake carrier 10 in the event of release of the brake. The restoring device shown in FIG. 11 is designated in general by reference number 52 in FIG. 1. It lies within a bolt 54 on which brake caliper 12 is mounted in a displaceable or floating manner. Bolt 54 is fastened via a screw 55 to brake carrier 10. A bearing bush 56 which is coupled to brake caliper 12 in the axial direction in a frictionally locking manner and is therefore displaced together with it in relation to bolt 54 lies between brake caliper 12 and bolt 54. Bearing bush 56 can also be coupled to brake caliper 12 in a positive-locking manner in the axial direction.

(25) The restoring device includes a compression spring 58 which is supported, on the left hand side in FIG. 11, on the base of a cup 62 which represents a first stop 60. On the side shown on the right in FIG. 11, spring 58 is supported on a serrated washer which therefore forms a second stop 64.

(26) Cup 62 is coupled in the axial direction to bearing bush 56 and therefore to brake caliper 12. The serrated washer which represents second stop 64 is coupled in the axial direction to bolt 54. It is namely pressed into a groove 66 of bolt 54. The serrated washer which serves as a second stop 64 has lugs, of which one is designated by way of example by reference number 68. The lugs are guided in through-openings in cup 62, of which one is designated by way of example by reference number 70.

(27) As a result of this construction, compression spring 58 arranged on the reaction side of the brake, which is under pressure in accordance with its designation, acts like a tension spring which pulls brake caliper 12 to the left in FIG. 11 and therefore creates space for lifting up first brake lining 14 when the brake is released. Particularly if one of the spreading devices explained in detail above is provided, it can as a result be brought about that both first and second brake lining 14, 16 lift off from the brake disc so that any residual grinding moment is eliminated.

(28) While the above description constitutes the preferred embodiments of the present invention, it will be appreciated that the invention is susceptible to modification, variation and change without departing from the proper scope and fair meaning of the accompanying claims.