High energy dissipation torsional viscous damper
10837497 ยท 2020-11-17
Assignee
Inventors
Cpc classification
F16D3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/173
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D3/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/173
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A viscous damper has an inertial mass in the form of a tubular member that is applicable for dissipating (removing) destructive torsional vibration in power transmitting shaft assemblies. A viscous fluid contained between moving surfaces is sheared, thereby producing frictional heat which is then allowed to transfer across the moving surfaces to the ambient surroundings. Surfaces of the inertial mass and housing are arranged with respect to each other to provide high shear rate and energy dissipation (damping) is obtained within a small volume.
Claims
1. A viscous damper for damping torsional vibrations comprising: a housing assembly; an inertia tube disposed within the housing assembly and rotatable with respect to the housing assembly; and a viscous fluid disposed within the housing assembly, the viscous fluid at least partially enveloping the inertia tube; wherein the inertia tube has an inner radius, r.sub.i, an outer radius, r.sub.o, a length, z, and a density, p, and the inertia tube is characterized by a ratio,
2. The viscous damper of claim 1 wherein the inertia tube has a thickness and the length is at least 10 times greater than the thickness.
3. The viscous damper of claim 1 wherein the inertia tube is fully enveloped in the viscous fluid.
4. The viscous damper of claim 1 wherein the housing assembly comprises: a first end cap; a second end cap; an inner sleeve; and an outer sleeve.
5. The viscous damper of claim 1 wherein the inertia tube is supported for rotation relative to the housing by a first bearing and a second bearing, each of the first and second bearings disposed within the housing assembly at first and second axial ends of the inertia tube respectively.
6. The viscous damper of claim 1 wherein the inertia tube and housing each comprise a plurality of sections connectable to mate together around a shaft or other rotatable machine element.
7. The viscous damper of claim 6 further comprising a spring having a first end and a second end, the first end of the spring fixed to the inertia tube and the second end of the spring coupled to the housing assembly.
8. The viscous damper of claim 7 wherein the spring is disposed to apply a force that tends to restore the inertia tube to a neutral rotational position relative to the housing.
9. The viscous damper of claim 1 wherein the inertia tube is characterized by a thickness, and the thickness is less than one tenth of the outer radius.
10. The viscous damper of claim 1 wherein the inertia tube is further characterized by a ratio,
11. The viscous damper of claim 1 wherein the inertia tube is further characterized by a ratio,
12. The viscous damper of claim 1 wherein the inertia tube is further characterized by a ratio,
13. The viscous damper of claim 1 comprising a spring connected between the housing and the inertia tube to form a tuned viscous damper.
14. The viscous damper of claim 1 wherein the inertia tube is separated from the housing assembly by an inner gap radially inward from an inner surface of the inertia tube and an outer gap radially outward from an outer surface of the inertia tube and the inner and outer gaps are filled with the viscous fluid.
15. The viscous damper of claim 14 wherein the inner and outer gaps are different.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate non-limiting example embodiments of the invention.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) Throughout the following description, specific details are set forth in order to provide a more thorough understanding of the invention. However, the invention may be practiced without these particulars. In other instances, well known elements have not been shown or described in detail to avoid unnecessarily obscuring the invention. Accordingly, the specification and drawings are to be regarded in an illustrative, rather than a restrictive sense.
(11) Improvement Needed
(12) The inventors have determined that prior art torsional vibration dampers such as those shown in
(13) 1. Excessive Local Operating Fluid Temperatures
(14)
(15) As a result of the large variation of energy dissipation from inner to outer radius, the fluid being sheared at the outer radius will be a much higher temperature, potentially leading to overheating, deterioration, and even burning of the fluid in that region. Conversely, if the damper gap 18 is adjusted to reduce the shearing so as to keep the fluid temperature at the outer diameter within bounds, most of the remaining region of the damper disc will have much reduced local shearing (damping). Local damping at the inner diameter will be only of that at the outer diameter, representing a much lower overall damping efficiency for a given damper size.
(16) 2. Physical Damper Size and Overall Weight
(17) Disc 14 shown in
(18) 3. Surface Area Available for Rejecting Energy being Dissipated
(19) The major portions of the disc shown in
(20)
(21) The inventors have discovered that may disadvantages of conventional untuned viscous dampers can be ameliorated by using tube-type inertial masses (called inertia tubes in this disclosure) in place of conventional discs 14.
(22) The following example calculations indicate that if the outer diameter of a disc and tube are the same, the length t of the tube is approximately the outer diameter, and the inner radius of the disc is approximately the outer radius of the disc, then imposing the requirement that the tube and disc have the same polar moment of inertia, results in the tube being the mass of the disc, while the tubular inertial mass provides 8/3 times greater area for cooling the sheared fluid than the comparable disc.
(23)
using the approximation for a thin shelled cylinder.
(24)
where:
M.sub.D is the mass of the disc.
M.sub.T is the mass of the tube.
V is volume;
is the density of the material of both the disc and tube;
t.sub.D is the length of the disc;
t.sub.T is the length of the tube;
r.sub.0 is the outer radius of both the tube and the disc;
r.sub.i is the inner radius of the tube;
J.sub.D is the moment of inertia of the disc;
J.sub.T is the moment of inertia of the tube;
A.sub.D is the surface area of the disc; and
A.sub.T is the surface area of the tube;
(25) Using an inertial mass having the form of a thin tube (an inertia tube) rather than a thick disc as the inertial mass in a torsional vibration damper may provide the following effects: a. Increased moment of inertia for a given weight is gained by a greater part of mass being distributed at the outer periphery of the inertia tube, without the penalty of weight from the less effective inner portions of the disc. b. Increased shearing rate of the fluid between the inertia tube and its housing occurs at the outer periphery of the inertia tube where the velocity difference will be greatest, without the comparatively lower shearing capability for much of the disc. c. Maximum cooling area (and convective heat transfer rate) is gained as the inertia tube has more surface area from which to conduct heat.
(26) A vibration damper according to the invention may comprise a tubular inertial mass or inertia tube (e.g. an inertial mass characterized in one or more of the ways described herein) mounted to rotate relative to a housing that provides surfaces spaced apart from inside and outside walls of the inertia tube by gaps containing a viscous fluid. The viscous fluid may, for example, comprise siloxane or silicone. The housing may be attached or mounted to a rotating member in a machine such as a rotating shaft.
(27) An example high energy tube-type viscous damper 10 is shown in
(28) When viscous damper 10 is assembled, inner and outer gaps 18a and 18b are filled with a viscous fluid such as siloxane or silicone. End caps 20a and 20b fit against each axial end of the concentric inner and outer sleeve 22 and 24. Seals such as O-rings 30 retain the fluid. For example O-rings 30 fit into slots between the inner sleeve 22 and each end cap 20a and between the outer sleeve 24 and each end cap 20b (see
(29) Because of the form of inertia tube 16, for a given outside diameter of a viscous damper using an inertia tube 16 as an inertial element, the part of the housing that defines inner gap 18a (inner sleeve 22 in the illustrated embodiment) may have a greater diameter than the corresponding part in a conventional viscous damper.
(30)
(31) During operation the viscous fluid in the gaps 18a and 18b will become warmer due to the fluid shearing action. Typically, the high viscosity fluids suitable for use in a damper are long-chain polymers such as siloxane (polydimethylsiloxane), which have volumetric expansion coefficients greater than that of the housing, which may, for example, be made of steel or aluminum. Expansion chamber 34 allows for fluid expansion and thereby keeps the fluid pressure within housing 12 from becoming excessive. In the illustrated embodiment expansion chamber 34 is formed in end cap 20b.
(32) Viscous damper 10 may allow for better cooling such that the thickness of inner and outer gaps 18a and 18b may be larger as compared to conventional torsional vibration dampers (such as those depicted in
(33) Housing 12 is sealed to prevent leakage of the viscous fluid in the gaps 18a and 18b by O-ring seals 30. In order to keep the inertia tube 16 within axial center during operation, and also to keep the inertia tube 16 and housing 12 concentric, inertia tube 16 is supported to rotate about its axis relative to housing 12 by bearings 40a and 40b. Bearings 40a and 40b may, for example comprise suitable bushings, roller bearings, needle bearings, ball bearings or the like. One or more dowel pins 42b may be provided to ensure that the outer sleeve will not rotate along with inertia tube 16.
(34) The increased surface area relative to mass of inertia tube 16 in some embodiments may allow for increased effective cooling surface from which to dissipate heat generated by the shearing of the viscous fluid. The increased effective cooling of the viscous fluid may allow the use of higher viscosity fluids with greater sensitivity to temperature variation.
(35) In some embodiments inertia tube 16 of the viscous damper is characterized by one or more of the following: having a thickness, r.sub.0-r.sub.i, that is less than one tenth of the outer radius; having a length, t, that is greater than the thickness of the inertia tube; approaching the thin shell approximation to within 10% or 5% or 1%; having a ratio as defined below having a value of at least one of the thresholds for defined below; having a ratio as defined below having a value of at least one of the thresholds for defined below; having a ratio as defined below having a value of at least one of the thresholds for defined below; and/or having a ratio as defined below having a value of at least one of the thresholds for defined below.
(36) In an embodiment the viscous damper may be characterized as having an inertia tube that approaches the thin shell approximation for a cylinder. The thin shell approximation is defined by a cylinder wherein the inner radius is approximately equal to the outer radius. For a general cylinder, the moment of inertia is
J=M(r.sub.o.sup.2+r.sub.i.sup.2)
where:
J is the moment of inertia of the cylinder.
M is the mass of the cylinder
r.sub.o is the outer radius of the cylinder.
r.sub.i is the inner radius of the cylinder.
The thin shell approximation then provides a moment of inertia of
J=Mr.sub.0.sup.2
Therefore, the ratio
(37)
approaches the value of 1 in the limit as r.sub.i approaches r.sub.o. Physically, the ratio, for fixed r.sub.o, represents how efficiently mass contributes to the moment of inertia. Since the contribution of mass to the moment of inertia is proportional to the square of the distance from the axis of rotation, the moment of inertia is maximized for a given mass if the mass is furthest from the axis. In the thin shell approximation all of the mass is equally far from the axis. In some embodiments the inertia tube is characterized by values of of at least 0.75, 0.85, 0.90, 0.95, 0.97, 0.99, or more.
(38) In some embodiments the inertia tube is characterized by the ratio of the sum of the surface area of the interior and exterior faces of the cylinder (the radial faces) with the sum of the surface area of the end faces (the axial faces) of the inertia tube,
(39)
(40) where:
(41) A.sub.r is the surface area of the radial faces of the cylinder;
(42) A.sub.z is the surface area of the axial faces of the cylinder; and
(43) z is the length of the cylinder.
(44) This ratio is equal to the ratio of length to thickness, since r.sub.0-r.sub.i is the thickness of the tube. In some embodiments the inertial disk is characterized by values of of at least 1.5, 2, 3, 5, 10, 20 or more.
(45) In some embodiments the inertial disk is characterized by a ratio of surface area to mass. The surface area of a cylinder is
A.sub.c=2.sub.r.sub.
A.sub.c=2(r.sub.o.sup.2r.sub.i.sup.2)+2z(r.sub.o+r.sub.i)=2(z+r.sub.or.sub.i)(r.sub.o+r.sub.i)
such that a ratio, , may be calculated
(46)
The ratio, , provides a representation of the available surface area for cooling per unit of mass of the disc. The additional factor of r.sub.o is applied to make the ratio a scalar for fixed density
(47) An inertia tube characterized by a higher value of provides greater cooling per unit of mass. In some embodiments of the invention the inertia tube is characterized by values of of at least 15.sup.1, 20.sup.1, 50.sup.1, 100.sup.1, or more.
(48) Since energy dissipation for a viscous damper is proportional to the square of the velocity and the velocity at any point on a spinning disk is proportional to the radius at that point, the energy dissipation for a viscous damper at a point is proportional to the square of the radius. The energy dissipation at a point may be represented as U(r)=r.sup.2, where the function is not dependent on spatial parameters. A ratio, , which represents an approximation of the effective energy dissipation by unit mass adjusted by a factor of r.sub.0, can be defined such that
(49)
The additional factor of r.sub.0.sup.1 is applied to make the ratio a scalar when the density is fixed. Since the function is a positive, non-zero function which is not dependent on spatial parameters it may be factored out and cancelled.
(50)
In some embodiments of the invention the inertial disc is characterized by values of of at least 15.sup.1, 20.sup.1, 40.sup.1, 75.sup.1, 100.sup.1 or more.
(51) In some embodiments an inertia tube may be characterized by two or more of the above ratios. For example, in an embodiment an inertia tube may have a value of of 0.96, and a value of of 26.49.sup.1.
(52) Alternative Arrangements
(53) Many other arrangements can be devised to form a housing and to support a tube-type inertial mass as described above in the housing in order to achieve practical embodiments of a novel tube-type damper. For example, the housing may be cast in a U-shaped form with a single end cap. Different combinations of materials may be used to minimize thermal expansion effects. Different arrangements may be provided to couple the viscous damper to a rotating element of a machine.
(54) In addition to choices for materials and design details of tube-type dampers which are obvious in light of the present disclosure, all of which would employ the novelty claimed herein, slightly different arrangements may be derived from the tube-type principle. For example,
(55) In another alternative embodiment, as shown in
(56) Prototype Test and Performance
(57) A prototype tube-type damper having the approximate dimensions of: outer diameter 22 in., length 6 in., inertia tube thickness 0.34 in. and fluid gap 0.040 in, was made and tested. The inertia tube in the prototype had approximate ratios of =0.970, =17.65, =34.19.sup.1, =33.16.sup.1.
(58) During operation with the housing rotating steadily at approximately 1,500 RPM, the inertia tube vibration of the prototype was measured to be approximately 50 Hz, with angular amplitude relative to the rotating housing of +/0.6 degrees. The energy dissipation rate was determined to be approximately 0.8 kW, a surprisingly high and very effective rate for a damper with the dimensions given. In all, the novel arrangement can be said to meet all the goals stated and provides a significant advancement over the common disc-type damper.
(59) Interpretation of Terms
(60) Unless the context clearly requires otherwise, throughout the description and the claims: comprise, comprising, and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of including, but not limited to; connected, coupled, or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling or connection between the elements can be physical, logical, or a combination thereof; herein, above, below, and words of similar import, when used to describe this specification, shall refer to this specification as a whole, and not to any particular portions of this specification; or, in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list; the singular forms a, an, and the also include the meaning of any appropriate plural forms.
(61) Words that indicate directions such as vertical, transverse, horizontal, upward, downward, forward, backward, inward, outward, vertical, transverse, left, right, front, back, top, bottom, below, above, under, and the like, used in this description and any accompanying claims (where present), depend on the specific orientation of the apparatus described and illustrated. The subject matter described herein may assume various alternative orientations. Accordingly, these directional terms are not strictly defined and should not be interpreted narrowly.
(62) Specific examples of systems, methods and apparatus have been described herein for purposes of illustration. These are only examples. The technology provided herein can be applied to systems other than the example systems described above. Many alterations, modifications, additions, omissions, and permutations are possible within the practice of this invention. This invention includes variations on described embodiments that would be apparent to the skilled addressee, including variations obtained by: replacing features, elements and/or acts with equivalent features, elements and/or acts; mixing and matching of features, elements and/or acts from different embodiments; combining features, elements and/or acts from embodiments as described herein with features, elements and/or acts of other technology; and/or omitting combining features, elements and/or acts from described embodiments.
(63) It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions, omissions, and sub-combinations as may reasonably be inferred. The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.