HOUSING, OPTOELECTRONIC SEMICONDUCTOR COMPONENT AND PRODUCTION METHOD
20230042041 · 2023-02-09
Inventors
- Karlheinz ARNDT (Bad Abbach, DE)
- Matthias GOLDBACH (Pentling, DE)
- Simon JEREBIC (Donaustauf, DE)
- Matthias HOFMANN (Regensburg, DE)
- Markus BOSS (Regensburg, DE)
- Constantin HETZER (Abensberg, DE)
- Harald JAEGER (Regensburg, DE)
- Jens Eberhard (Lemgo, DE)
- Sebastian STOLL (Coburg, DE)
Cpc classification
H01L23/49861
ELECTRICITY
H01L33/62
ELECTRICITY
H01L23/49805
ELECTRICITY
H01L2933/0066
ELECTRICITY
International classification
H01L33/00
ELECTRICITY
H01L33/10
ELECTRICITY
Abstract
The Invention relates to a housing for an optoelectronic semiconductor component, comprising: a housing main body, which has a chip mounting side, at least two electrical conducting structures in and/or on the housing main body, and a plurality of drainage structures on the chip mounting side. The electrical conducting structures form, on the chip mounting side, electrical contact surfaces for at least one optoelectronic semiconductor chip and the drainage structure are designed as means for feeding a liquid potting material to the electrical contact surfaces.
Claims
1. A housing for an optoelectronic semiconductor component, having a housing base body, which has a chip mounting side, at least two conductor structures in and/or on the housing base body, and a plurality of drainage structures on the chip mounting side, wherein the electrical conductor structures on the chip mounting side form electrical contact pads for at least one optoelectronic semiconductor chip, and the drainage structures are configured as feeds for a liquid encapsulation material to the electrical contact pads, the drainage structures are respectively configured integrally with the housing base body, and the drainage structures respectively comprise a strip and the strips each rise above other parts of the chip mounting side.
2. The housing as claimed in claim 1, furthermore comprising at least one thermal conductor structure, wherein the at least one thermal conductor structure and the electrical conductor structures are respectively formed by metal lead frame parts, wherein the lead frame parts are mechanically connected to one another by the housing base body.
3. The housing as claimed in claim 1, wherein the drainage structures are respectively formed by at least one edge on the strips.
4. The housing as claimed in claim 1, wherein the drainage structures are respectively formed by at least two of the strips and these strips define a channel, and the strips extend parallel to one another with a tolerance of at most 10° inside the relevant drainage structure.
5. The housing as claimed in claim 1, wherein a cross section of the strips is rectangular or trapezoidal or dome-shaped, or a mixture thereof.
6. The housing as claimed in claim 1, wherein the housing base body comprises a cavity which forms a reflector trough, wherein the reflector trough is formed all around by side walls of the housing base body and the side walls enclose the chip mounting side.
7. The housing as claimed in claim 6, wherein the side walls merge continuously into the chip mounting side so that the side walls and the chip mounting side form a rounding locally or all around with a radius of curvature of at least 1 mm as seen in a cross section perpendicular to the electrical contact pads.
8. The housing as claimed in claim 1, which is rectangular or approximately rectangular in a plan view of the chip mounting side, wherein two of the drainage structures extend along a longitudinal axis of the housing base body and two further, in particular shorter, drainage structures are oriented transversely with respect to the longitudinal axis, as seen in a plan view of the chip mounting side.
9. The housing as claimed in claim 8, wherein the drainage structures which are oriented transversely with respect to the longitudinal axis (A) are adapted to guide the liquid encapsulation material from longer side walls of the cavity to an intermediate space between the electrical contact pads.
10. The housing as claimed claim 9, wherein at least one of the drainage structures which extend along the longitudinal axis (A) of the housing base body ends at a distance from the side walls.
11. An optoelectronic semiconductor component, having a housing as claimed in claim 1, at least one optoelectronic semiconductor chip on the electrical contact pads, and a reflective encapsulation, which is produced from the liquid encapsulation material, wherein the encapsulation reaches under the at least one optoelectronic semiconductor chip and leaves side faces of the at least one semiconductor chip predominantly or entirely free.
12. The optoelectronic semiconductor component as claimed in claim 11, wherein the at least one optoelectronic semiconductor chip bears on all or on at least three of the drainage structures.
13. The optoelectronic semiconductor component as claimed in claim 11, wherein a lower side, facing toward the chip mounting side, of the at least one optoelectronic semiconductor chip is entirely covered by the reflective encapsulation together with a connecting means and together with the drainage structures, wherein the connecting means is a solder or comprises a solder, and/or wherein the connecting means is covered all around entirely or predominantly by the encapsulation in a direction parallel to the chip mounting side.
14. The optoelectronic semiconductor component as claimed in claim 11, wherein the encapsulation is composed of a matrix material and of reflective particles and is white, wherein the drainage structures preferably have a height of at least 10 μm or 30 μm or 60 μm and/or at most 200 μm or 100 μm or 80 μm, in particular between 30 μm and 100 μm inclusive, above the chip mounting side, wherein the at least one optoelectronic semiconductor chip is a sapphire flip-chip, so that all the electrical connection faces of the semiconductor chip are uniquely assigned to the electrical contact pads, wherein a sapphire substrate of the semiconductor chip faces away from the chip mounting side.
15. The optoelectronic semiconductor component as claimed in claim 11, comprising at least one thermal conductor structure, wherein the at least one thermal conductor structure and the electrical conductor structures are respectively formed by metal lead frame parts, wherein the lead frame parts are mechanically connected to one another by the housing base body, wherein the at least one optoelectronic semiconductor chip is applied both on the electrical conductor structures and on the at least one thermal conductor structure, and wherein the thermal conductor structure is electrically separated from the electrical conductor structures and is free of an electrical function.
16. The optoelectronic semiconductor component as claimed in claim 11, wherein the at least one optoelectronic semiconductor chip comprises a mirror on a lower side facing toward the chip mounting side, wherein the mirror ends at a distance from an edge of the lower side and a region, not covered by the mirror, of the lower side is covered entirely or predominantly by the encapsulation.
17. The optoelectronic semiconductor component as claimed in claim 11, furthermore comprising a filling which covers the at least one optoelectronic semiconductor chip and touches the encapsulation and encloses it all around in a plan view of the chip mounting side, wherein the filling preferably contains one or more phosphors, so that the semiconductor chip generates in particular blue light and the semiconductor component is preferably adapted for the emission of white light.
18. Method for producing an optoelectronic semiconductor component as claimed in claim 11, having the following steps in the order specified: A) producing the housing, B) mounting the at least one optoelectronic semiconductor chip on the electrical contact pads, and C) producing the encapsulation, wherein an encapsulation material, on which the encapsulation is produced, is applied in the liquid state in land zones, the land zones lie next to the optoelectronic semiconductor chip as seen in a plan view, the drainage structures extend through the land zones or begin in the land zones, and the encapsulation material passes from the land zones through the drainage structures to the optoelectronic semiconductor chip, in particular by capillary action.
19. The method as claimed in claim 18, wherein the housing is produced in step A) by means of casting, injection molding and/or pressing, so that the drainage structures are produced integrally with the housing base body and from the same material without connecting means.
20. The method as claimed in claim 18, wherein the encapsulation material is applied exclusively in the region of the land zones in step C) by means of jetting.
Description
[0106] A housing as described here, an optoelectronic semiconductor component as described here, a mold as described here, and a method as described here will be explained in more detail with reference to the drawing with the aid of exemplary embodiments. References which are the same in this case indicate elements which are the same in the individual figures. Unless otherwise stated, however, true-to-scale relationships are not represented in this case, but instead individual elements may be represented exaggeratedly large for better understanding.
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[0131] Two electrical conductor structures 23, which are formed by lead frame parts, are integrated in the housing base body 21. Instead of lead frame parts, it is also possible for electrical conductor tracks to be applied onto the housing base body 21, as may also be the case in all other exemplary embodiments. Electrical contact pads 25 are formed by the electrical conductor structures 23.
[0132] Through land zones 44 for an encapsulation material (not shown), a plurality of drainage structures 24 which are defined by strips 26 extend substantially along a longitudinal axis A. The strips 26 rise above the chip mounting side 22 and are integrally connected to the housing base body 21. The drainage structures 24 and the strips 26 extend radially in relation to a position of a semiconductor chip 3 (only shown in
[0133] Edges 49 are defined by the strips 26 and the chip mounting side 22. There is approximately a right angle at the edges 49. When an encapsulation material (not shown) for the encapsulation 4 subsequently to be formed in the housing 2 is applied in the land zones 44, this encapsulation material is guided along the edges 49 to the electrical contact pads 25 and the semiconductor 3.
[0134] As seen in a plan view, the strips 26 for the drainage structures 24 extend for example in the shape of a cross, a central region of the cross being free of the drainage structures 24. The drainage structures 24 serve as mounts for the semiconductor chip 3.
[0135] As seen in a cross section, the strips 26 comprise a rectangular base followed by an approximately semicircular dome. Other shapes of the strips 26 are likewise possible.
[0136] At the ends of the cavity 27, there are regions 48 running out relatively shallowly. The longer strips 26 emerge from these regions 48. The shorter strips 26 emerge from the longer side walls 28 of the cavity 27. In this case, the longer side walls 28 optionally merge with a sharp edge into the chip mounting side 22 on a further edge 47. As an alternative, there may also be a rounding in this transition region toward the chip mounting side 22.
[0137] It may be seen particularly in
[0138] In contrast to the representation in
[0139]
[0140]
[0141] The strips 26 form channels 41, which define the drainage structures 24 through which the encapsulation material (not shown) is guided from the land zones 44 to the electrical contact pads 25, in particular because of capillary forces. The land zones 44 are preferably jetting land zones, so that the encapsulation material may be applied purposely from nozzles (not shown) only in the region of the land zones.
[0142] In addition to the drainage structures 24 along the longitudinal axis A, there are optionally further, transversely extending and shorter drainage structures 24. These shorter drainage structures 24 may conduct encapsulation material that does not enter the longer drainage structures 24 and is guided along the side walls 28, to the electrical contact pads 25. The shorter drainage structures 24 are therefore not assigned their own land zones 44 for the encapsulation material.
[0143] Because of the large radius of curvature of the rounded cavity end 48, bulky accumulation of encapsulation material in the region of the cavity end 48 is prevented.
[0144] In other regards, the comments relating to
[0145]
[0146] An optoelectronic semiconductor chip 3 is applied on the drainage structures (not visible in
[0147] In order to reduce absorption losses on the housing 2 and on the connecting means 6, an encapsulation 4 which has a high reflectivity is introduced between the semiconductor chip 3 and the chip mounting side 22. The encapsulation 4 is restricted to a lower side 32 of the semiconductor chip 3 and therefore leaves side faces 34 of the semiconductor chip 3 free. The encapsulation 4 reflects light in particular better than the housing base body 21; the encapsulation 4 and the housing base body 21 may be white.
[0148] The semiconductor chip 3 is furthermore preferably embedded in a filling 5, which may fill the cavity 27 and preferably contains a phosphor.
[0149]
[0150] According to
[0151] According to
[0152]
[0153] In the exemplary embodiment of the housing 2 according to
[0154] The drainage structures 24 which are used in the model of
[0155] In the exemplary embodiment of the semiconductor component 1 of
[0156] It may furthermore be seen in
[0157] In other regards, the housing 2 of the exemplary embodiment of
[0158]
[0159] According to
[0160] Conversely, side faces of the strips 26 extend according to
[0161] In
[0162] As in all other exemplary embodiments as well, typical dimensions of the drainage structures 24 are as follows: [0163] The strips 26 have a height of at least 30 μm and/or at most 100 μm. [0164] A width of the strips 26 is at least 10 μm or 20 μm and/or at most 200 μm or 80 μm. [0165] An average width of the optionally provided channel 41 is at least 20 μm or 40 μm and/or at most 100 μm or 60 μm.
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[0167] It is possible for the encapsulation material to have a wetting or slightly wetting effect in relation to the housing base body 21 and therefore in relation to the drainage structures 24 during the production of the encapsulation 4, so that a contact angle of the encapsulation material may for example be less than 85° or 75° and, as an alternative or in addition, is set to be more than 50° or 65°.
[0168] In the exemplary embodiment of the semiconductor component 1 of
[0169] The semiconductor chip 3 bears locally on the drainage structures 24, so that a distance from electrical connection faces 31 on a lower side 32 of the semiconductor chip 3 to the electrical contact pads 25 is predetermined by the drainage structures 24. The lower side 32 and the side faces 34 are separated by a sharp edge. The semiconductor chip 3 is fastened on the housing 2 by means of a connecting means 6, preferably a solder.
[0170] The connecting means 6 is covered all around by the encapsulation 4. The lower side 32 is entirely covered by the connecting means 6 together with the drainage structures 24 and the encapsulation 4. At locations where there are no drainage structures 24, the encapsulation 4 therefore reaches as far as the edge of the lower side 32, but preferably leaves the side faces 34 free.
[0171] The housing 2 of
[0172] An exemplary semiconductor chip 3 is represented in more detail in
[0173] This region 38 is covered entirely or at least predominantly by the encapsulation 4 in exemplary embodiments of the semiconductor component 1, so that a high reflectivity may also be achieved in this region 38 and radiation emerging from this region 38 is directed from the encapsulation 4 to a radiation exit side of the semiconductor component 1. The side faces 34 in this case remain free of the encapsulation 4.
[0174] According to
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[0176] In a first step S1, the housing 2 is produced, for example by means of pressing, injection molding or transfer molding. A plurality of housings 2, which may be present in a panel, may be produced simultaneously.
[0177] The at least one semiconductor chip 3 is subsequently mounted in step S2.
[0178] The encapsulation 4 is thereupon produced. To this end, the encapsulation material 40 is applied into the land zones 44, in particular by means of jetting or injection molding or, for example, by means of at least one nozzle (not shown). Because of capillary forces, the encapsulation material 40 is guided through the drainage structures 24 to the semiconductor chip 3 and covers the lower side of the latter. The encapsulation material 40 is subsequently solidified, for example thermally.
[0179] In the optional method step S4, the filling 5 is produced, see also
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[0181] Unlike the housing 2 of
[0182] The lead frame 8 is for example half-etched, see
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[0184] The lead frame 8 may have its maximum thickness in regions next to the solder control structures 83, as well as in the region of the electrical conductor structures 23 and of the thermal conductor structure 29. In all other regions, the lead frame 8 may be thinner because of the half-etching. Preferably, on the housing lower side 20 the lead frame 8 reaches side edges of the housing lower side 20 only in the region of the solder control structures 83 on the transverse side faces 85.
[0185] It is possible for the thermal conductor structure 29 to be narrower along the longitudinal axis on the housing lower side 20 than on the chip mounting side 22.
[0186] The lead frame design, as depicted particularly in
[0187] This design may furthermore achieve the effect that the lead frame 8 is substantially concealed under a material of the housing base body 21, so that possible corrosion damage to the lead frame 8 does not cause any optical modification of the illumination characteristic of the semiconductor component 1. Furthermore, this design makes the lead frame structure so flexible at the panel level that a housing density may be higher than for conventional QFN designs.
[0188] This design of the lead frame 8 furthermore reduces the mechanical, chemical and optical interactions of the materials used in the housing 2 with one another. The development of new components and the material tests are therefore simplified and accelerated.
[0189] It may be seen in
[0190] During the production of the housing 2, the lead frame panel 80 is preferably provided first and then the housing base bodies 21 are formed as a continuous body, compare also
[0191] Such a lead frame 8, as explained in detail particularly in connection with
[0192] In other regards, the comments relating to
[0193]
[0194] Such shorter limbs of the cross of the drainage structures 24, 26 along the longitudinal axis A may have the effect that the, for example jetted, encapsulation material 40 for the encapsulation 4, for example a TiO.sub.2 silicone, may then be jetted onto a plane region, in particular of the chip mounting side 22 and only subsequently come in contact with the drainage structures 24, 26. This means that the land zones 44 may lie along the longitudinal axis A between the shortened drainage structures 24, 26 and the associated cavity ends 48 or the associated side walls 48. This leads to more uniform underpinning of the semiconductor chip 3 with the encapsulation material 40.
[0195] Such shortened drainage structures 24, 26 may also be used in all other exemplary embodiments.
[0196] In other regards, the comments relating to
[0197] In the exemplary embodiment of
[0198] In other regards, the comments relating to
[0199] Conversely, the thermal conductor structure 29 may also be widened and, for example, exceed an extent of the electrical conductor structures 23 along the longitudinal axis A, for example by at least a factor of 1.5 or at least a factor of 2 and/or by at most a factor of 5 or at most a factor of 3. This applies in particular if the electrical conductor structures 23 are adapted for application of bonding wires for electrical connection of the at least one optoelectronic semiconductor chip 3. The same is also possible in all other exemplary embodiments.
[0200] In other regards, the comments relating to
[0201] The component parts shown in the figures preferably follow one another in the order specified, in particular follow one another directly, in the order specified, unless otherwise described.
[0202] Component parts which do not touch in the figures preferably have a distance from one another. If lines are shown as being parallel to one another, the assigned faces are preferably likewise aligned parallel to one another. Furthermore, the relative positions of the component parts shown with respect to one another are reproduced correctly in the figures, unless otherwise described.
[0203] The invention as described here is not restricted by the description with the aid of the exemplary embodiments. Rather, the invention includes any new feature and any combination of features, which in particular involves any combination of features in the patent claims, even if this feature or this combination is not itself explicitly indicated in the patent claims or exemplary embodiments.
[0204] This patent application claims the priority of the German Patent Applications 10 2020 100 542.3 and 10 2020 106 250.8, the disclosure content of which is incorporated here by reference.
LIST OF REFERENCES
[0205] 1 optoelectronic semiconductor component [0206] 2 housing [0207] 20 housing lower side [0208] 21 housing base body [0209] 22 chip mounting side of the housing base body [0210] 23 electrical conductor structure [0211] 24 drainage structure [0212] 25 electrical contact pad [0213] 26 strip of the drainage structure [0214] 27 cavity (reflector trough) [0215] 28 side wall of the cavity [0216] 29 thermal conductor structure [0217] 3 optoelectronic semiconductor chip [0218] 30 sapphire substrate [0219] 31 electrical connection face [0220] 32 lower side of the semiconductor chip [0221] 33 emission side of the semiconductor chip [0222] 34 side face of the semiconductor chip [0223] 35 semiconductor layer sequence [0224] 36 active zone [0225] 37 mirror [0226] 38 region of the lower side not covered by the mirror [0227] 4 reflective encapsulation [0228] 40 encapsulation material [0229] 41 channel [0230] 42 matrix material [0231] 43 reflective particle [0232] 44 land zone for the encapsulation material [0233] 47 further edge [0234] 48 rounded cavity end [0235] 49 edge [0236] 5 filling [0237] 6 connecting means [0238] 7 mold [0239] 71 channel for the drainage structure [0240] 72 trough for the cavity [0241] 8 lead frame [0242] 80 lead frame panel [0243] 81 connecting bar [0244] 82 positioning mark [0245] 83 solder control structure [0246] 84 longitudinal side face of the housing base body [0247] 85 transverse side face of the housing base body [0248] A longitudinal axis [0249] S method step