Transmission and Drive System of a Motor Vehicle
20230039748 · 2023-02-09
Inventors
- Johannes Kaltenbach (Friedrichshafen, DE)
- Martin Brehmer (Tettnang, DE)
- Matthias Horn (Tettnang, DE)
- Fabian Kutter (Kressbronn, DE)
- Stefan Beck (Eriskirch, DE)
Cpc classification
F16H3/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4841
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4808
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4833
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/541
PERFORMING OPERATIONS; TRANSPORTING
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4816
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A transmission (2) of a motor vehicle includes a first sub-transmission (5) including a first input shaft (7) and a countershaft (11) coupled to the first input shaft (7) via a constant ratio (ic). The transmission (2) further includes a second sub-transmission (6) including a second input shaft (8), the second sub-transmission (6) being a planetary transmission (PG) with a sun gear (24), a ring gear (22), and a carrier (23). Moreover, the transmission (2) includes an output shaft (9), and a shift element (E). The carrier (23) is coupleable to the output shaft (9) via the shift element (E), and the ring gear (22) is the second input shaft (8) of the second sub-transmission (6).
Claims
1-10. (canceled)
11. A transmission (2) of a motor vehicle, comprising: a first sub-transmission (5) including a first input shaft (7) and a countershaft (11) coupled to the first input shaft (7) via a constant ratio (ic); a second sub-transmission (6) including a second input shaft (8), the second sub-transmission (6) being a planetary transmission (PG) with a sun gear (24), a ring gear (22), and a carrier (23); an output shaft (9); and a shift element (E), wherein the carrier (23) is coupleable to the output shaft (9) via the shift element (E), wherein the ring gear (22) is the second input shaft (8) of the second sub-transmission (6).
12. The transmission of claim 11, further comprising: a first gearwheel (14) coaxial to the first input shaft (7); a second gearwheel (18) on the countershaft (11); and a further gearwheel (15) coaxial to the first input shaft (7), wherein the carrier (23) of the planetary transmission (PG) is coupleable to the output shaft (9) by the shift element (E) and the first gearwheel (14), and wherein the carrier (23) of the planetary transmission (PG) is coupleable to the second gearwheel (18) by the shift element (E) and the further gearwheel (15).
13. The transmission of claim 12, wherein each of the first gearwheel (14) and the further gearwheel (15) is an idler gear of the first input shaft (7), the first gearwheel (14) and the further gearwheel (15) being connected to each other in a rotationally fixed manner.
14. The transmission of claim 12, further comprising at least one shift element (A) associated with the countershaft (11), wherein the second gearwheel (18) is an idler gear of the countershaft (11), the second gearwheel (18) being coupled to the countershaft (11) in a rotationally fixed manner when one of the at least one shift element (A) associated with the countershaft (11) is engaged.
15. The transmission of claim 11, wherein a second prime mover (4) is directly coupleable to the second input shaft (8) of the second sub-transmission (6) such that the second prime mover (4) is directly operatively connected to the second input shaft (8) of the second sub-transmission (6).
16. The transmission of claim 11, wherein a second prime mover (4) is indirectly coupleable to the second input shaft (8) of the second sub-transmission (6) such that the second prime mover (4) is indirectly operatively connected to the second input shaft (8) of the second sub-transmission (6).
17. The transmission of claim 11, wherein an electric machine (EM2) is operatively connected to the first input shaft (7).
18. The transmission of claim 11, further comprising: a fixed gear (12) on the first input shaft (7); and a fixed gear (16) on the countershaft, wherein the fixed gear (12) on the first input shaft (7) meshes into the fixed gear (16) on the countershaft (11) to provide the constant ratio (ic) between the first input shaft (7) and the countershaft (11).
19. The transmission of claim 11, further comprising a separating clutch (K0) associated with the first input shaft (7) for selectively decoupling a first prime mover (3) from the first input shaft (7).
20. A transmission system (1) of a motor vehicle, comprising: the transmission (2) of claim 11; a first prime mover (3) coupled or coupleable to the first input shaft (7); a second prime mover (4) coupled or coupleable to the second input shaft (8); and a drive output (10) coupled to the output shaft (9).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Preferred refinements result from the dependent claims and the following description. Exemplary embodiments of the invention are explained in greater detail with reference to the drawing, without being limited thereto, in which:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION
[0036] Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
[0037]
[0038] The transmission system 1 includes, in addition to the transmission 2, a first prime mover 3 and a second prime mover 4, wherein the first prime mover 3 is preferably an internal combustion engine VM and the second prime mover 4 is preferably an electric machine EM1. Thus, the transmission system from
[0039] The transmission 2 includes two sub-transmissions 5, 6. The first sub-transmission 5 acts as a sub-transmission for the first prime mover 3, which is preferably the internal combustion engine VM, wherein the first prime mover 3 is coupleable to a first input shaft 7 of the first sub-transmission 5 of the transmission 2.
[0040] A damping device TD is arranged between the internal combustion engine VM and the first input shaft 7. The damping device TD includes a torsion damper and/or a damper and/or a slipping clutch, where the torsion damper is a dual-mass flywheel and the damper is a rotational speed-adaptive damper.
[0041] The second sub-transmission 6 acts as a sub-transmission for the second prime mover 4, which is the electric machine EM1, wherein the second prime mover 4, which is coupleable to a second input shaft 8 of the transmission 2 of the second sub-transmission 6.
[0042] In addition, the transmission 2 includes an output shaft 9, which is common to both sub-transmissions 5, 6 and to which a drive output 10 is coupled. A differential 10 is part of the drive output 10.
[0043] The first sub-transmission 5 includes, in addition to the first input shaft 7, a countershaft 11, to which the first prime mover 3, preferably as the internal combustion engine VM, is permanently coupled in the exemplary embodiment shown from
[0044] The gearwheels 12, 13, 14, 15 are positioned coaxially to the first input shaft 7. The gearwheel 12 is a fixed gear, which is coupled to the first input shaft 7 in a rotationally fixed manner. The gearwheels 13, 14, 15, however, are idler gears. The two idler gears 14, 15 are coupled to one another in a rotationally fixed manner.
[0045] Two shift elements B, D are associated with the first input shaft 7. These two shift elements B, D are preferably an engaging device S1 as a double shift element S2, wherein only one of these shift elements B, D is ever engaged at a time.
[0046] When the shift element D is engaged, the idler gear 13 is coupled to the first input shaft 7 in a rotationally fixed manner. However, when the shift element B is engaged, the two gearwheels 14, 15 coupled to one another in a rotationally fixed manner are coupled to the first input shaft 7 in a rotationally fixed manner.
[0047] As mentioned above, the countershaft 11 is engaged with the first input shaft 7 via the constant ratio ic. Particularly, the fixed gear 16 associated with the countershaft 11 meshes with the fixed gear 12 of the first input shaft 7.
[0048] In addition, the countershaft 11 supports the idler gears 17, 18, wherein the idler gear 17 of the countershaft 11 meshes with the idler gear 13 of the first input shaft 7, whereas the idler gear 18 of the countershaft 11 meshes with the idler gear 15 of the first input shaft 7.
[0049] Two shift elements A, C are associated with the countershaft 11 and are preferably made available in an engaging device S2 as a double shift element, such that only one of these shift elements A, C is ever engaged at a time.
[0050] When the shift element C is engaged, the idler gear 17 of the countershaft 11 is rotationally fixed to the countershaft 11. However, when the shift element A is engaged, the idler gear 18 of the countershaft 11 is rotationally fixed to the countershaft 11.
[0051] The gearwheels 16, 17, 18 of the countershaft 11 mesh, as mentioned above, exclusively and respectively into gearwheels 12, 13, 15 positioned coaxially to the first input shaft 7. The gearwheels 16, 17, 18 of the countershaft 11 do not mesh into gearwheels 19, 20, 21 of the output shaft 9. The gearwheels 19, 20, 21 of the output shaft 9 are all fixed gears of the output shaft 9. The gearwheel 19 meshes into the differential of the drive output 10. The gearwheel 20 meshes into the idler gear 13 of the first input shaft 7, and the gearwheel 21 meshes into the idler gear 14 of the first input shaft 7.
[0052] Accordingly, the first sub-transmission 5 for the first prime mover 3 is a spur gear drive made up of intermeshing gearwheels, where the first prime mover 3 is preferably the internal combustion engine VM. Depending on the shift position of the shift elements A, B, C, D associated with the first sub-transmission 5, either conventional gears with a first number of gearwheels meshing, namely with two gearwheels meshing, or winding-path gears with a larger, second number of gearwheels meshing, namely with four gearwheels meshing, is made available, wherein the winding-path gears with the four gearwheels meshing are the gears in which either the shift element A or the shift element C is engaged.
[0053] The gear shift matrix from
[0054] The second sub-transmission 6 for the second prime mover 4 is a planetary transmission PG including a ring gear 22, a carrier 23, and a sun gear 24, where the second prime mover 4 is preferably an electric machine EM1.
[0055] The ring gear 22 of the planetary transmission PG provides the second input shaft 8 of the transmission 2, namely of the second sub-transmission 6. In
[0056] The output side of the planetary transmission 6 is formed by the carrier 23, which is coupleable via the shift element E, on the one hand, to the output shaft 9 and, on the other hand, to a gearwheel of the countershaft 11.
[0057]
[0058] Moreover, when the shift element E is engaged, the carrier 23 according to
[0059] The idler gears 17, 18 of the countershaft 11 are coupleable to the countershaft 11 in a rotationally fixed manner depending on the engagement position of the shift elements C, A, respectively, and are thus operatively connected to the output shaft 9 via the idler gears 13, 14 of the first input shaft 7, respectively, which, depending on the engagement position of the shift elements D, B, respectively, are coupleable to the first input shaft 7 in a rotationally fixed manner. The gearwheels 16, 17, 18 of the countershaft 11 mesh exclusively into the gearwheels 12, 13, 15 positioned coaxially to the first input shaft 7, however, and not into gearwheels of the output shaft 9.
[0060] The shift elements E, F are associated with the second sub-transmission 6. Depending on the engagement position of the shift elements E, F, either the carrier 23 or the ring gear 22 is coupled to the second input shaft 8. When the shift element E is engaged, the carrier 23 is connected to the second input shaft 8. When the shift element F is engaged, in
[0061] In summary, the following is said about the embodiment according to
[0062] The sun gear 24 is permanently fixed to the housing. The electric machine EM1 is connected to the ring gear 22. The shift element E connects the second input shaft 8 to the carrier 23, enabling a first electric gear E1 to be engaged. The shift element F connects the second input shaft 8 to the ring gear 22 and to the rotor of the electric machine EM1, enabling a second electric gear E2 to be engaged. The second input shaft 8 is permanently connected to the drive output via the spur gear stage i2, which represents the gear V2. This represents the sub-transmission 6 for the electric machine EM1. The shift elements E/F are combinable as a double shift element or engaging device S3. This has the advantage that, when both shift elements E, F are disengaged, both the electric machine EM1 and the planetary transmission PG are decoupled and cause no drag losses during the driving operation under purely internal combustion engine power (states 11-14). “Under purely internal combustion engine power” means that the large electric machine EM1 is decoupled, but the smaller electric machine EM2 rotates, provided it is present.
[0063] The sub-transmission 5 for the internal combustion engine VM is preferably as follows: [0064] from the input shaft 7, two gears V2, V4 are engaged directly onto the output shaft 9. This takes place via 2 meshing points and via either of the shift elements B, D. [0065] the countershaft 11 is driven with a constant ratio ic. [0066] there are two so-called winding-path gears, each of which is engaged with one of the shift elements A, C. The power flow is guided, in each case, to the output shaft 9 with a diversion via the countershaft 11. There are 4 meshing points in each case. [0067] a plurality of engagement states is possible including operation under purely electric power, operation under purely internal combustion engine power, and hybrid operation. [0068] the two electric gears E1, E2 are not power shiftable with one another. [0069] in the hybrid mode, powershifts are possible due to electrical tractive force support with the electric machine EM1.
[0070] Some advantages as compared to the prior art relate to the installation space: [0071] the countershaft 11 is freely pivotable in space since it does not intermesh with the differential. [0072] the countershaft 11 is shorter. [0073] the spur gear stage iab and the spur gear stage ic lie in one shared axial plane (reducing axial installation space).
[0074] The transmission 2 is utilized for a driving operation under purely electric power, a driving operation under purely internal combustion engine power, and a hybrid operation. The gear shift matrix from
[0075] The ratio values in the gear shift matrix from
[0076]
[0077]
[0078]
[0079] The gear shift matrix is the same as that represented with respect to
[0080] According to one further modification (not represented), the electric machine EM2 is connected to the countershaft 11, for example, via an intermediate gear. The modification is functionally equivalent to the embodiment according to
[0081] This modification is implementable in all described embodiments.
[0082]
[0087] If the separating clutch K0 is a friction clutch, further advantages result: [0088] the separating clutch K0 is also disengageable under load, for example, during a full application of the brakes or a malfunction of the internal combustion engine VM. [0089] the separating clutch K0 is also engageable under differential speed, and so a so-called “flywheel start” of the internal combustion engine VM with the electric machine EM2 is possible (utilization of the inertial mass of the electric machine EM2 to start the internal combustion engine VM).
[0090]
[0097] This yields the following advantages: [0098] in the main electric driving gear E1 (shift element E engaged), the efficiency is good (no power in the rolling planetary transmission). [0099] the gearwheel 12 of the stage is on the input shaft 7 is larger such that the electric machine EM2 is better connected there.
[0100]
[0107] This yields the following advantages: [0108] in the main electric driving gear E1 (shift element E engaged), the efficiency is good (no power in the rolling planetary transmission PG). [0109] the gearwheel 12 of the stage is on the input shaft 7 is larger such that the electric machine EM2 is better connected there.
[0110]
[0116]
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[0122]
[0129] Advantages: [0130] in the main electric driving gear E1 (with the shift element E engaged), the efficiency is good (no power in the rolling planetary transmission). [0131] the gearwheel of the stage is on the input shaft 1 is larger such that the electric machine EM2 is better connected there.
[0132] All embodiments have the following features:
[0133] The electric machine EM1 is mountable in its entirety at the end of the transmission. An actuator for actuating the engaging device S3 having the shift elements E/F reaches the engaging device S3 from the outside on the transmission side. This is particularly useful, in the case of a particularly large and powerful electric machine EM1, when the engaging device S3 having the shift elements E/F as well as the planetary transmission PG are at least partially radially nestable within the rotor of the electric machine EM1. This has the advantage that axial installation space is saved.
[0134] The input shaft 7 does not need to extend to the end of the transmission 2. The input shaft 7 can end at the shift element B or at the spur gear stage i1. It is structurally useful, however, for mounting-related reasons, to lengthen the input shaft 7 as indicated in some figures.
[0135] It is advantageous to provide an additional starter generator (e.g., the electric machine EM2) fixedly connected to the internal combustion engine VM, since charging at a standstill is not possible with the electric machine EM1.
[0136] The electric machine EM2 is preferably connected with an intermediate gear to the stage ic.
[0137] Alternatively, the electric machine EM2 is connected, as a coaxial electric machine, to the input shaft 7.
[0138] Alternatively, the electric machine EM2 is mounted at the belt drive of the internal combustion engine VM.
[0139] The following functions are covered with the electric machine EM2, provided that the electric machine EM2 is present: [0140] internal combustion engine start during purely electric driving. [0141] supply of the vehicle electrical system. [0142] serial creeping and serial driving forward/backwards, where the electric machine EM2 generates current for the electric machine EM1 in the engagement states 9, 10. [0143] support of the closed-loop control of the rotational speed of the internal combustion engine during coupling and during gear shifts. [0144] synchronization of constant-mesh shift elements, for example, during gear shifts, is advantageously carried out by closed-loop control of the rotational speed at an electric machine.
[0145] Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
REFERENCE CHARACTERS
[0146] 1 transmission system [0147] 2 transmission [0148] 3 first prime mover/internal combustion engine [0149] 4 second prime mover/electric machine [0150] 5 first sub-transmission [0151] 6 second sub-transmission [0152] 7 first input shaft [0153] 8 second input shaft [0154] 9 output shaft [0155] 10 drive output [0156] 11 countershaft [0157] 12 fixed gear [0158] 13 idler gear [0159] 14 idler gear [0160] 15 idler gear [0161] 16 fixed gear [0162] 17 idler gear [0163] 18 idler gear [0164] 19 fixed gear [0165] 20 fixed gear [0166] 21 fixed gear [0167] 22 ring gear [0168] 23 carrier [0169] 24 sun gear [0170] 25 housing [0171] 28 third prime mover/electric machine [0172] 29 spur gear stage [0173] A shift element [0174] B shift element [0175] C shift element [0176] D shift element [0177] E shift element [0178] F shift element [0179] K0 separating clutch [0180] S1 engaging device [0181] S2 engaging device [0182] S3 engaging device