Well kickoff systems and methods
10837267 ยท 2020-11-17
Assignee
Inventors
Cpc classification
E21B43/126
FIXED CONSTRUCTIONS
F04B53/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B34/08
FIXED CONSTRUCTIONS
E21B17/1078
FIXED CONSTRUCTIONS
F04B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E21B43/12
FIXED CONSTRUCTIONS
F04B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods for removing fluid from a subterranean well with a fluid removal system includes lowering an elongated member into tubing of the subterranean well to a lower position, the elongated tubing having a plunger or valve body located at an end, wherein fluid passes past the plunger or through a valve opening as the valve body moves into the subterranean well. The plunger or valve body is moved in a direction out of the subterranean well so that fluid cannot pass the plunger or through the valve opening, moving the fluid out of the subterranean well.
Claims
1. A method for removing a drilling and completion fluids from a subterranean well, the method including: lowering an elongated member into a tubing of the subterranean well a travel length of the tubing to a lower position, the elongated member having a valve body located at, and fixed to, an end of the elongated member, wherein the fluid passes through a valve opening of a one way valve and into the valve body as the elongated member moves in a direction into the subterranean well; moving the elongated member in a direction out of the subterranean well so that the one way valve moves to a closed position and the fluid cannot pass through the valve opening, moving the fluid in the direction out of the subterranean well, wherein the elongated member is moved in the direction out of the subterranean well the entire travel length; and moving the elongated member in a direction into the subterranean well and in a direction out of the subterranean well until the wellbore is free of the drilling and completion fluids then removing the elongated member from the subterranean well so that the fluids of the subterranean well produce to the surface without the elongated member.
2. The method of claim 1, wherein the elongated member is a rod.
3. The method of claim 1, wherein an outer diameter of the valve body sealing engages an inner diameter of the tubing when moving the elongated member in the direction out of the subterranean well.
4. The method of claim 3, wherein the valve body is in fluid communication with an annulus between an outer diameter of the elongated member and the inner diameter of the tubing so that moving the elongated member in the direction out of the subterranean well moves the fluid in the annulus in the direction out of the subterranean well.
5. The method of claim 1, wherein the elongated member is coiled tubing and where: the elongated member is unrolled from a reel when lowering the elongated member into the tubing of the subterranean well; moving the valve body in the direction out of the subterranean well includes rerolling the elongated member onto the reel; a portion of the elongated member remains coiled around the reel when the elongated member is at the lower position; and the elongated member is unrolled from the reel and rerolled onto the reel with a hydraulic linear pump located at an earth's surface.
6. The method of claim 1, wherein a standing valve is located within the tubing axially below the travel length of the tubing, and wherein the standing valve prevents the fluid from exiting the bottom end of the tubing when lowering the elongated member into the tubing of the subterranean well.
7. The method of claim 6, wherein an outer diameter of the valve body sealingly engages an inner diameter of the tubing when lowering the elongated member into the tubing of the subterranean well and when moving the elongated member in the direction out of the subterranean well.
8. A method for removing a drilling and completion fluids from a subterranean well, the method including: setting a standing valve within a tubing axially below a travel length of the tubing; lowering a hollow elongated member into the tubing of the subterranean well the travel length of the tubing to a lower position proximate to a bottom end of the tubing, wherein the standing valve prevents the fluid from exiting the bottom end of the tubing when lowering the elongated member into the tubing of the subterranean well, and wherein an outer diameter of a valve body sealingly engages an inner diameter of the tubing while lowering the hollow elongated member into the tubing, moving the fluid in a direction out of the subterranean well through the elongated member; moving the elongated member in a direction out of the subterranean well, wherein the outer diameter of the valve body sealingly engages the inner diameter of the tubing while moving the elongated member in the direction out of the subterranean well, where the elongated member is moved in the direction out of the subterranean well the entire travel length; and moving the elongated member in a direction into the subterranean well and in a direction out of the subterranean well until the wellbore is free of the drilling and completion fluids then removing the elongated member from the subterranean well so that the fluids of the subterranean well produce to the surface without the elongated member.
9. The method of claim 8, wherein a circulating valve of the elongated member is in a closed position while lowering the hollow elongated member into the tubing and the circulating valve is in an open position while moving the elongated member in the direction out of the subterranean well.
10. The method of claim 8, wherein the fluid passes through a valve opening of a one way valve and into the valve body as the elongated member moves in a direction into the subterranean well, and the one way valve moves to a closed position and the fluid cannot pass through the valve opening while moving the elongated member in the direction out of the subterranean well.
11. A method for removing a drilling and completion fluids from a subterranean well, the method including: lowering a hollow elongated member into a tubing of the subterranean well a travel length of the tubing to a lower position, the elongated member having a barrel at an end of the elongated member, wherein a rod extends within the elongated member and the rod has a valve body located at an end of the rod and within the barrel; reciprocating the rod between a direction out of the subterranean well and a direction into the subterranean well so that: moving the rod in the direction out of the subterranean well closes a lower one way valve and opens an upper one way valve and the fluid within the valve body moves out of the valve body and into the elongated member; and moving the rod in the direction into the subterranean well opens the lower one way valve and closes the upper one way valve and the fluid within the subterranean well moves into the valve body; and moving the rod in a direction into the subterranean well and in a direction out of the subterranean well until the wellbore is free of the drilling and completion fluids then removing the rod from the subterranean well so that the fluids of the subterranean well produce to the surface without the rod; wherein the tubing is free of tubing inner diameter restrictive devices along the travel length that would restrict movement of the elongated member so that the elongated member moves freely between an upper position proximate to a top end of the tubing and the lower position.
12. The method of claim 11, wherein the elongated member is coiled tubing and a hydraulic linear pump at a surface located at an end of a coil tubing reel reciprocates the rod between the direction out of the subterranean well and the direction into the subterranean well.
13. The method of claim 11, wherein the rod is selected from a group consisting of individual rods, continuous coiled rods, or wire.
14. The method of claim 11, further including centralizing the rod within the elongated member to prevent the rod from engaging an inner diameter surface of the elongated member.
15. A fluid removal system for a subterranean well for removing a drilling and completion fluids from the subterranean well, the fluid removal system having: an elongated member sized to extend into a tubing of the subterranean well a travel length of the tubing to a lower position a distance proximate to a bottom end of the tubing; a valve body located at an end of the elongated member; a one way valve moveable between an open position where a fluid can pass through a valve opening and into the valve body as the valve body moves into the subterranean well and a closed position where the fluid cannot pass through the valve opening as the valve body moves out of the subterranean well; wherein the tubing is free of tubing inner diameter restrictive devices along the travel length so that the elongated member is freely moveable between an upper position proximate to a top end of the tubing and the lower position; and the elongated member is removable from the subterranean well so that the fluids of the subterranean well produce to the surface without the elongated member after the wellbore is free of the drilling and completion fluids.
16. The fluid removal system of claim 15, wherein a portion of the elongated member remains coiled around a reel during a fluid removal operation and the elongated member is unrolled from the reel and rerolled onto the reel with a hydraulic linear pump located at an earth's surface.
17. The fluid removal system of claim 15, wherein the elongated member is a coiled tubing.
18. The fluid removal system of claim 15, wherein the elongated member is selected from a group consisting of a rod, a wireline, and a slickline.
19. The fluid removal system of claim 15, wherein the valve body sealingly engages an inner diameter surface of the tubing as the elongated member moves out of the subterranean well.
20. The fluid removal system of claim 15, wherein the valve body sealingly engages an inner diameter surface of the tubing as the elongated member moves into the subterranean well and as the elongated member moves out of the subterranean well.
21. The fluid removal system of claim 15, wherein the valve body is fixed to the end of the elongated member.
22. The fluid removal system of claim 15, further including a rod extending within the elongated member and wherein the valve body is fixed to an end of the rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) So that the manner in which the above-recited features, aspects and advantages of the embodiments of this disclosure, as well as others that will become apparent, are attained and can be understood in detail, a more particular description of the disclosure briefly summarized above may be had by reference to the embodiments thereof that are illustrated in the drawings that form a part of this specification. It is to be noted, however, that the appended drawings illustrate only preferred embodiments of the disclosure and are, therefore, not to be considered limiting of the disclosure's scope, for the disclosure may admit to other equally effective embodiments.
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DETAILED DESCRIPTION
(12) Embodiments of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings which illustrate embodiments of the disclosure. Systems and methods of this disclosure may, however, be embodied in many different forms and should not be construed as limited to the illustrated embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Like numbers refer to like elements throughout, and the prime notation, if used, indicates similar elements in alternative embodiments or positions.
(13) In the following discussion, numerous specific details are set forth to provide a thorough understanding of the present disclosure. However, it will be obvious to those skilled in the art that embodiments of the present disclosure can be practiced without such specific details. Additionally, for the most part, details concerning well drilling, reservoir testing, well completion and the like have been omitted inasmuch as such details are not considered necessary to obtain a complete understanding of the present disclosure, and are considered to be within the skills of persons skilled in the relevant art.
(14) Looking at
(15) Tubing 20 can extend within subterranean well 12. Tubing 20 can be a production tubing that extends from surface 14 to proximate hydrocarbon reservoir 16 in order to deliver produced fluids from hydrocarbon reservoir 16 to a surface system, such as a wellhead 19 (
(16) Fluid removal system 10 includes elongated member 26. Elongated member 26 is sized to extend into tubing 20 of subterranean well 12 a travel length 21 (
(17) Valve body 28 is located at an end of elongated member 26. Valve body 28 is a generally tubular shaped member with an outer diameter sized to fit within the inner diameter of tubing 20. In certain embodiments, as more fully discussed herein, valve body 28 has a one way valve 30. One way valve 30 can be moveable between an open position where fluid can pass through valve opening 32 and into valve body 28 as valve body 28 moves into subterranean well 12, and a closed position where fluid cannot pass through valve opening 32 as valve body 28 moves out of subterranean well 12.
(18) In other alternate embodiments, valve body 28 has circulating valve 34 (
(19) In each of the embodiments of this disclosure, tubing 20 is free of tubing inner diameter restrictive devices along the travel length 21 of tubing 20 that have an inner diameter opening that is smaller than the outer diameter of elongated member 26 so that elongated member 26 is freely moveable between an upper position proximate to a top end of tubing 20 and the lower position. For example, there can be no anchors, valves or other set equipment in tubing 20 along the travel length 21 of tubing 20 that would prevent elongated member 26 from moving along the travel length 21 of tubing 20 without first having to be retrieved. There may, however, be some slight restrictions in tubing 20 which would not interfere. For example, there may be nipple inner diameters, wellhead profiles for back pressure valves, or subsurface safety valves that still provide for sufficient inner diameter spaces within tubing 20 for elongated member 26 to freely move between the upper position and the lower position. Fluid removal system 10 is a temporary system used during kickoff only and having a system that is entirely freely moveable along the travel length 21 of tubing 20 provides a more efficient fluid removal method.
(20) Looking more specifically at the embodiment of
(21) Valve body 28 has upper openings 36 that provide fluid communication between the interior of valve body 28 and an inner annulus 38 between an outer diameter of elongated member 26 and the inner diameter of tubing 20.
(22) Looking at
(23) Looking at
(24) Valve body 28 can be a plunger that allows fluid to circulate past valve body 28 only the upward direction, using either especially designed seals or one or more one way valves. Valve body 28 can move to an expanded position due to the weight of fluids trapped within valve body 28 as valve body 28 moves in a direction out of subterranean well 12. Alternately, an actuation system known in the art can be used to move valve body 28 to an expanded position. In other alternate embodiments, separate seals or one way valves located circumferentially around valve body 28 can sealingly engage the inner diameter surface of tubing 20 to form an annular seal between the outer diameter of valve body 28 and the inner diameter surface of tubing 20.
(25) Looking at
(26) Because tubing 20 is free of inner diameter restrictive devices along the travel length 21 of tubing 20 that have an inner diameter opening that is smaller than the outer diameter of valve body 28, valve body 28, as shown in
(27) Looking at
(28) In the embodiment of
(29) When moving valve body 28 in a direction out of subterranean well 12, one way valve 30 moves to a closed position and fluid cannot pass through valve opening 32. Therefore, when moving valve body 28 in a direction out of subterranean well 12, fluid within elongated member 26 and valve body 28 moves in a direction out of subterranean well 12 and can be produced to the surface. Because tubing 20 is free of inner diameter restrictive devices along the travel length 21 of tubing 20 that have an inner diameter opening that is smaller than the outer diameter of valve body 28, valve body 28 can be reciprocated over a stroke that extends the entire travel length 21 from the upper position proximate surface 14 at the top end of tubing 20 to the lower position in order to draw fluid out of subterranean well 12, providing an efficient pumping system. Valve body can be reciprocated along travel length 21 as many times as needed until tubing 20 and the near wellbore region is free of heavy drilling, completion, or other fluids and subterranean well 12 can produce itself to surface.
(30) Looking at
(31) Swab cups 46 can circumscribe valve body 28 to form an annular seal between the outer diameter of valve body 28 and the inner diameter surface of tubing 20 as elongated member 26 moves into the subterranean well 12 and as elongated member 26 moves out of subterranean well 12. Standing valve 48 is located within tubing 20 axially below travel length 21 of tubing 20. Standing valve 48 prevents fluid from exiting the bottom end of tubing 20 when lowering elongated member 26 into tubing 20 of subterranean well 12. Standing valve 48 therefore prevents fluid from being pushed into hydrocarbon reservoir 16 when lowering elongated member 26 into tubing 20 of subterranean well 12.
(32) As elongated member 26 moves in a direction into tubing 20, swab cups 46 displace the fluid in tubing 20 and force the fluids up elongated member 26 in a direction out of subterranean well 12 to be produced at the surface. A lighter weight fluid can be pumped down tubing 20 behind swab cups 46 to assist elongated member 26 in moving in a direction into subterranean well 12. When elongated member 26 extends within tubing 20 the travel length 21 of tubing 20, elongated member 26 can change directions and move in a direction out of subterranean well 12.
(33) In embodiments of
(34) In embodiments of
(35) Because tubing 20 is free of inner diameter restrictive devices along the travel length 21 of tubing 20 that have an inner diameter opening that is smaller than the outer diameter of elongated member 26, valve body 28 can be reciprocated over a stroke that extends the entire travel length 21 from the upper position proximate surface 14 at the top end of tubing 20 to the lower position in order to draw fluid out of subterranean well 12, providing an efficient pumping system. Valve body can be reciprocated along travel length 21 as many times as needed until tubing 20 and the near wellbore region is free of heavy drilling, completion, or other fluids and subterranean well 12 can produce itself to surface.
(36) Looking at
(37) Valve body 28 is a generally cylindrical member fixed to an end of rod 50 and located at an end of elongated member 26. Valve body 28 has an interior that is in fluid communication with bore 44 of elongated member 26. In the embodiment of
(38) In the embodiment of
(39) Looking at
(40) Because tubing 20 is free of inner diameter restrictive devices along the travel length 21 of tubing 20 that have an inner diameter opening that is smaller than the outer diameter of elongated member 26, elongated member 26 can be lowered into tubing 20 along the entire travel length 21 from the upper position proximate surface 14 at the top end of tubing 20 to the lower position and can be removed again efficiently, without have to set and retrieve additional components.
(41) Looking at
(42) Looking at
(43) Where the elongated member 26 is coiled tubing or rolled rod, lowering elongated member 26 into tubing 20 can be accomplished by unrolling elongated member 26 from a reel and, moving valve body 28 in a direction out of subterranean well 12 can include rerolling elongated member 26 back onto the reel. Because fluid removal system 10 can be used as a temporary system, a portion of elongated member 26 can remain coiled around the reel during the fluid removal operation.
(44) Therefore, systems and methods to initiate well production when existing reservoir pressure is insufficient to lift fluids to the surface and external lift energy is required is disclosed herein. Certain embodiments of the systems and methods of this disclosure will provide for the production tubing being used as pump barrel or the whole length of coiled tubing being used as the barrel so that the length of the stroke is only limited to the length of the production tubing. The reciprocating action of certain embodiments is achieved using the coiled tubing unit power and reel. Systems and methods described herein can be used for temporary applications or for long term applications, if required.
(45) Embodiments of the disclosure described herein, therefore, are well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the disclosure has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. These and other similar modifications will readily suggest themselves to those skilled in the art, and are intended to be encompassed within the spirit of the present disclosure and the scope of the appended claims.