Textile-reinforced concrete structure using textile grid fixing apparatus and construction method for the same

Abstract

Provided are a textile-reinforced concrete structure using a textile grid fixing device and a construction method therefor. A textile grid is precisely disposed at a predetermined position between a mold and a main reinforcing bar using a textile grid fixing device so as to be prevented from being moved by a pouring pressure when concrete is poured, and thus a textile-reinforced concrete structure can be precisely constructed. The textile grid fixing device is fixed to one side of the mold, and the textile-reinforced concrete structure is constructed using the textile grid fixing device such that fine cracks are suppressed from being generated on a surface of concrete. Further, a surface of a concrete structure is protected from an external environment when the textile-reinforced concrete structure is constructed so that a covering thickness of concrete can be reduced, and thus, the textile-reinforced concrete structure can be economically constructed.

Claims

1. A textile-reinforced concrete structure comprising: poured concrete; a reinforcing bar disposed in the poured concrete; a plurality of textile grids installed between the reinforcing bar and a surface of the textile-reinforced concrete structure; and a textile grid fixing device including a head, a cover, and a supporting part, wherein the plurality of textile grids are fixedly disposed on the head, wherein a side of the textile grid fixing device away from the head is exposed at the surface, wherein the textile grid fixing device includes: the head including a grip groove and a head fastening hole, wherein the plurality of textile grids are fixedly inserted into the grip groove; the cover including a fastening anchor and a grid insertion groove, wherein the fastening anchor is fastened to the head fastening hole while the textile grids are disposed between the grip groove and the grid insertion groove; and the supporting part fastened to a lower portion of the head to function as a support.

2. The textile-reinforced concrete structure of claim 1, wherein the textile grid fixing device further includes an expansion joint coupled between the head and the supporting part so that a height of the textile grid fixing device is adjustable according to spatial needs.

3. The textile-reinforced concrete structure of claim 1, wherein the anchor is a bolt anchor or a wedge anchor.

4. The textile-reinforced concrete structure of claim 3, wherein the wedge anchor has a bolt thread formed on one side thereof and a wedge groove which is formed in another side thereof and into which a wedge is inserted so that the textile grid fixing device is fixed to one side of the mold in a wedge manner.

5. The textile-reinforced concrete structure of claim 1, wherein the grip groove formed in the head is formed to have a depth sufficient for two textile grids to be simultaneously inserted thereinto.

6. A method of constructing a textile-reinforced concrete structure, the method comprising steps of: a) installing a textile grid fixing device, including a head, a cover, a supporting part, and an anchor, in a mold; b) fixedly disposing a textile grid on the textile grid fixing device; c) assembling and disposing a reinforcing bar in the mold, wherein the textile grid fixing device fixes the plurality of textile grids to one side of the mold so that the plurality of textile grids are fixed between the reinforcing bar and the mold; d) pouring poured concrete in the mold; e) removing or disassembling the anchor of the textile grid fixing device after the poured concrete is cured and removing the mold; and f) completing the textile-reinforced concrete structure, wherein the textile grid fixing device includes: the head including a grip groove and a head fastening hole, wherein the plurality of textile grids are fixedly inserted into the grip groove; the cover including a fastening anchor and a grid insertion groove, wherein the fastening anchor is fastened to the head fastening hole while the textile grid is disposed between the grip groove and the grid insertion groove; and the supporting part fastened to a lower portion of the head and configured to function as a support.

7. The method of claim 6, wherein the textile grid fixing device further includes an expansion joint coupled between the head and the supporting part so that a height of the textile grid fixing device is adjustable according to spatial needs.

8. The method of claim 6, wherein the anchor is a bolt anchor or a wedge anchor.

9. The method of claim 6, wherein the grip groove formed in the head is formed to have a depth sufficient for two textile grids to be simultaneously inserted thereinto.

10. The method of claim 6, wherein the textile grid fixing device in the step a) is installed on the mold and a connection part between the molds or in a through hole formed at a predetermined position of the mold.

11. The method of claim 6, wherein the textile-reinforced concrete structure is a concrete structure with a curved surface including tunnel lining or a wastewater structure, wherein the textile grid fixing device is fixed to the mold formed with a curved surface, the textile grid is fixedly disposed to correspond to the mold formed with the curved surface, and the textile-reinforced concrete structure is constructed.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The above and other objects, features and advantages of the present invention will become more apparent to those of ordinary skill in the art by describing exemplary embodiments thereof in detail with reference to the accompanying drawings.

(2) FIG. 1 is an example view illustrating a concrete structure according to a conventional art.

(3) FIGS. 2A and 2B are example views illustrating a textile-reinforced concrete structure.

(4) FIGS. 3A and 3B are example views for schematically describing a textile grid which is fixed to a mold using a bolt-type anchor in a textile grid fixing device according to one embodiment of the present invention.

(5) FIGS. 4A and 4B are example views for schematically describing a textile grid which is fixed to a mold using a wedge-type anchor in the textile grid fixing device according to one embodiment of the present invention.

(6) FIG. 5 is an exploded assembly view of a textile grid fixing device using a bolt-type anchor according to one embodiment of the present invention.

(7) FIG. 6 is a plan view illustrating the textile grid fixing device according to one embodiment of the present invention, which is fixed to a mold.

(8) FIG. 7 is a plan view illustrating a textile grid which is fixed to the textile grid fixing device according to one embodiment of the present invention.

(9) FIG. 8 is a side view illustrating a textile-reinforced concrete structure using a textile grid fixing device according to one embodiment of the present invention.

(10) FIG. 9 is a process flowchart of a method of constructing a textile-reinforced concrete structure using a textile grid fixing device according to one embodiment of the present invention.

(11) FIGS. 10A to 10F are cross-sectional views for specifically describing the method of constructing a textile-reinforced concrete structure using a textile grid fixing device according to one embodiment of the present invention.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

(12) Hereinafter, embodiments that are easily performed by those skilled in the art will be described in detail with reference to the accompanying drawings. However, the embodiments of the present invention may be implemented in several different forms and are not limited to the embodiments described herein. In addition, parts irrelevant to description will be omitted in the drawings to clearly explain the embodiments of the present invention. Similar parts are denoted by similar reference numerals throughout this specification.

(13) Throughout the specification, when a portion includes an element, the portion may include the element or another element may be further included therein, unless otherwise described.

(14) [Textile Grid Fixing Device]

(15) FIGS. 3A and 3B are example views for schematically describing a textile grid which is fixed to a mold using a bolt-type anchor in a textile grid fixing device according to one embodiment of the present invention, FIGS. 4A and 4B are example views for schematically describing a textile grid which is fixed to a mold using a wedge-type anchor in the textile grid fixing device according to one embodiment of the present invention, and FIG. 5 is an exploded assembly view of a textile grid fixing device using a bolt-type anchor according to one embodiment of the present invention.

(16) Referring to FIGS. 3 to 5, a textile grid fixing device 200 according to one embodiment of the present invention includes a head 210, a cover 220, an expansion joint 230, a supporting part 240, and an anchor 250 or 260.

(17) As shown in FIG. 5, the head 210 includes a cross-shaped grip groove 211 and a head fastening hole 212, and a plurality of textile grids 140 are inserted into the grip groove 211. In this case, referring to a symbol A in FIG. 5, it is preferable that the grip groove 211 formed in the head 210 is formed to have a depth sufficient for two textile grids 140 to be simultaneously inserted. That is, a depth of the grip groove 211 formed in the head 210 is sufficient for two textile grids 140 to be inserted thereinto. The textile grids 140 are manufactured of a predetermined material to be manufactured and treated, and thus, when the textile grids 140 have a lap joint, both textile grids 140 are simultaneously inserted into the grip groove 211.

(18) As shown in FIG. 5, the cover 220 includes a fastening anchor 221 corresponding to the head fastening hole 212 and includes a grid insertion groove 222 into which the textile grids 140 are inserted. The fastening anchor 221 is fastened to the head fastening hole 212 while the textile grid 140 is disposed between the grip groove 211 and the grid insertion groove 222.

(19) As shown in FIG. 5, the supporting part 240 is fastened to a lower portion of the head 210 through a support bolt thread 241 and functions as a support.

(20) As shown in FIG. 5, the expansion joint 230 is coupled between the head 210 and the supporting part 240 through a bolt thread 231 so that a height of the textile grid fixing device 200 is adjustable. That is, since the textile-reinforced concrete structure according to one embodiment of the present invention may be applied to construction of various structures, a height of the textile grid fixing device 200 is required to be differently applied according to structural and spatial needs, and thus the textile grid fixing device 200 may be assembled and applied to have various heights by being applied with combination of the expansion joints 230 with various lengths.

(21) The anchor 250 or 260 has one sides fixed to the mold 120 and the other sides fastened to a lower portion of the supporting part 240 and is cut or unfastened after concrete is cured. In this case, the anchor 250 or 260 may be one of two kinds of a bolt-type anchor 250 and a wedge-type anchor 260. As shown in FIG. 3B, the anchor 250 or 260 may be the bolt-type anchor 250 having a bolt thread 252 formed on one side thereof and a fixing tap 251 formed on the other side thereof to fix the textile grid fixing device 200 to one side of the mold 120 in a bolt manner, or as shown in FIG. 4A, may be the wedge-type anchor 260 having wedge grooves 262 formed in one side and the other side thereof so that a wedge 263 may be inserted thereinto to fix the textile grid fixing device 200 to one side of the mold 120. As shown in FIG. 4B, the wedge-type anchor 260 may be integrally formed with the above-described supporting part 240.

(22) It is preferable that each part of the textile grid fixing device 200 according to one embodiment of the present invention is manufactured of a high strength and noncorrosive material, such as nonferrous metal, high strength plastic, a composite material, or the like.

(23) FIG. 6 is a plan view illustrating the textile grid fixing device according to one embodiment of the present invention, which is fixed to a mold, and FIG. 7 is a plan view illustrating a textile grid which is fixed to the textile grid fixing device according to one embodiment of the present invention.

(24) As shown in FIG. 6, the textile grid fixing device 200 according to one embodiment of the present invention may be installed on various molds 120, such as Euroform, a plywood form, and the like, and a connection part between the molds 120, and the textile grid fixing device 200 may be installed in a through hole formed at a predetermined position of the mold 120.

(25) Further, as shown in FIG. 7, when the textile grid fixing device 200 is mounted on the mold 120, the textile grids 140 are fixed to the textile grid fixing device 200, and the textile grids 140 are inserted into a grip groove 211 of a head 210 while the textile grid fixing device 200 moves in order to accurately connect the textile grid fixing device 200 at a predetermined position.

(26) The textile grid fixing device 200 according to one embodiment of the present invention may also be applied to construction of a horizontal member such as a slab or the like. For example, as shown in FIG. 7, the textile grid fixing device 200 directly fastened using a mold and an anchor when the horizontal member is formed may minimally formed to support only one end portion of the textile grid 140 and a connection part. In this case, a portion, except the anchor 250 or 260, of the textile grid fixing device 200 according to one embodiment of the present invention may be applied to a portion that does not need to be directly connected with a mold as a textile chair to support a pouring pressure of the remaining textile grids which are not supported.

(27) Further, even when a structure with a curved surface, such as tunnel lining, wastewater structure, or the like, is constructed, the textile grid fixing device 200 according to one embodiment of the present invention may be precisely constructed by being fixed to a mold and fixedly disposing the textile grid 140 to be matched with the curved mold.

(28) [Textile-Reinforced Concrete Structure Using Textile Grid Fixing Device]

(29) The textile grid fixing device 200 according to one embodiment of the present invention may be applied to construction of various concrete structures or members, such as a wall (a vertical member), a slab (a horizontal member), a circular member, and the like, but will be described with reference to FIG. 8 on the basis of a wall for convenience of explanation.

(30) FIG. 8 is a side view illustrating a textile-reinforced concrete structure using a textile grid fixing device according to one embodiment of the present invention, and shows a cross section of the textile-reinforced concrete structure 100 is completed when curing of the poured concrete 110 is completed, the anchor 250 or 260 of the textile grid fixing device 200 is removed or disassembled, and the mold 120 is removed.

(31) Referring to FIG. 8, the textile-reinforced concrete structure 100 using a textile grid fixing device according to one embodiment of the present invention includes poured concrete 110, a mold 120, a reinforcing bar 130, a textile grid 140, and a textile grid fixing device 200.

(32) The poured concrete 110 is poured in the mold 120 to form the textile-reinforced concrete structure 100, and the reinforcing bar 130, which is transverse and longitudinal embedded reinforcing bars, is assembled and disposed in the mold 120.

(33) The textile grids 140 are installed between the reinforcing bar 130 and the mold 120, and the plurality of textile grids 140 are fixed and connected by the textile grid fixing device 200.

(34) The textile grid fixing device 200 includes a head 210, a cover 220, a supporting part 240, and anchor 250 or 260, wherein the plurality of textile grids 140 are fixedly disposed on the head 210, and the anchor 250 or 260 is fixed to one side of the mold 120. In this case, the textile grid fixing device 200 is fixed to one side of the mold 120 so that the textile grid 140 is fixed between the reinforcing bar 130 and the mold 120, the textile grid 140 are fixedly disposed on the textile grid fixing device 200, the anchor 250 or 260 of the textile grid fixing device 200 is cut or disassembled, and the mold 120 is removed so that a cross section of the textile-reinforced concrete structure 100 may be completed. In this case, when a working space between the mold 120 and the reinforcing bar 130 is insufficient, the textile grid fixing device 200 is pre-fixed to one side of the mold in advance before the mold 120 is assembled, the textile grid 140 is assembled in the textile grid fixing device 200, and the mold 120 may be installed.

(35) Specifically, in the textile-reinforced concrete structure 100 using a textile grid fixing device according to one embodiment of the present invention, when the concrete structure is constructed, a plurality of textile grid fixing devices 200 are fixed to one side of the mold 120, concrete is poured and cured while the textile grid 140 is fixedly disposed, the anchor 250 or 260 of the textile grid fixing device 200 is cut or disassembled, the mold 120 is removed, and thus a cross section of the textile-reinforced concrete structure 100 may be precisely completed.

(36) Therefore, according to one embodiment of the present invention, when the concrete structure 10 is constructed, a plurality of textile grid fixing devices 200 are fixed to one side of the mold 120, concrete is poured and cured while the textile grid 140 is fixedly disposed, the anchor 250 or 260 of the textile grid fixing device 200 is cut or disassembled, and the mold 120 is removed, and thus a cross section of the textile-reinforced concrete structure 100 may be precisely completed.

(37) Further, when a working space between the mold 120 and the reinforcing bar 130 is insufficient, the textile grid fixing device 200 is pre-fixed to one side of the mold before the mold 120 is assembled, the textile grid 140 is assembled in the textile grid fixing device 200, and the mold 120 may be installed.

(38) [Method of Constructing a Textile-Reinforced Concrete Structure Using a Textile Grid Fixing Device]

(39) FIG. 9 is a process flowchart of a method of constructing a textile-reinforced concrete structure using a textile grid fixing device according to one embodiment of the present invention, and FIGS. 10A to 10F are cross-sectional views for specifically describing the method of constructing a textile-reinforced concrete structure using a textile grid fixing device according to one embodiment of the present invention.

(40) Referring to FIG. 9, a method of constructing a textile-reinforced concrete structure using a textile grid fixing device according to one embodiment of the present invention is as follows. As shown in FIG. 10A, first, a textile grid fixing device 200 including a head 210, a cover 220, a supporting part 240, and an anchor 250 or 260 is installed (S110). Specifically, as shown in FIGS. 5 and 10A, the textile grid fixing device 200 may include the head 210 including a grip groove 211 and a head fastening hole 212, wherein a plurality of textile grids 140 are fixedly inserted into the grip groove 211; a cover 220 including a fastening anchor 221 and a grid insertion groove 222, wherein the fastening anchor 221 is fastened to the head fastening hole 212 while the plurality of textile grids 140 are disposed between the grip groove 211 and the grid insertion groove 222; an expansion joint 230 coupled between the head 210 and the supporting part 240 to adjust a height of the textile grid fixing device 200 according to spatial needs; the supporting part 240 fastened to a lower portion of the head 210 to function as a support; and an anchor 250 or 260 having one side fixed to the mold 120 and another side fastened to a lower portion of the supporting part 240 and cut or disassembled after the concrete is cured. In this case, the anchor 250 or 260 may be a bolt-type anchor 250 or a wedge-type anchor 260 as described above.

(41) As shown in FIG. 10B, the textile grids 140 are fixedly disposed on the textile grid fixing device 200 (S120). In this case, the textile grid fixing device 200 is installed in a mold (120) and a connection part between the molds 120 or may be installed in a through hole formed at a predetermined position of the mold 120. Further, the textile grid fixing device 200 may minimally formed to support one end portion of the textile grid 140 and the connection part when the mold 120 and the anchor 250 or 260 is directly fastened to each other when a horizontal member, such as a slab, is constructed. In this case, the textile-reinforced concrete structure 100 is a concrete structure with a curved surface, such as tunnel lining or a wastewater structure, and may be precisely constructed by fixing the textile grid fixing device 200 to the mold 120 with a curved surface and fixedly disposing the textile grid 140 to be matched with the mold 120 having the curved surface.

(42) As shown in FIG. 10C, the reinforcing bar 130 is assembled and disposed in the mold 120 for the textile-reinforced concrete structure 100 (S130). In this case, the reinforcing bar 130 may be transversely and longitudinally embedded reinforcing bars 130a and 130b assembled and disposed in the mold 120.

(43) As shown in FIG. 10D, the poured concrete 110 may be poured in the mold 120 (S140).

(44) As shown in FIG. 10E, after the poured concrete 110 is cured, the anchor 250 or 260 of the textile grid fixing device 200 is removed or disassembled, and the mold 120 is removed (S150).

(45) As shown in FIG. 10F, a cross section of the textile-reinforced concrete structure 100 is completed (S160). In other words, the textile grid fixing device 200 is fixed to one side of the mold 120 so that the plurality of textile grids 140 are fixed between the reinforcing bar 130 and the mold 120, the textile grids 140 are fixedly disposed on the textile grid fixing device 200, the anchor 250 or 260 of the textile grid fixing device 200 is cut or disassembled, and the mold 120 is removed, and thus a cross section of the textile-reinforced concrete structure 100 may be completed.

(46) Accordingly, according to one embodiment of the present invention, a textile grid is precisely disposed at a predetermined position between a mold and a main reinforcing bar using a textile grid fixing device so as to be prevented from being moved by a pouring pressure when concrete is poured, and thus a textile-reinforced concrete structure can be precisely constructed.

(47) According to one embodiment of the present invention, the textile grid fixing device is fixed to one side of the mold, and the textile-reinforced concrete structure is constructed using a textile grid fixing device so that fine cracks can be suppressed from being generated on a surface of concrete, and thus water, chloride, and the like can be prevented from permeating a concrete structure. Therefore, service lifetime of the textile-reinforced concrete structure can be extended, and safety thereof can be improved.

(48) According to one embodiment of the present invention, a surface of the concrete structure is protected from an external environment when the textile-reinforced concrete structure is constructed so that a covering thickness of concrete is reduced, and thus the textile-reinforced concrete structure can be economically constructed.

(49) According to the present invention, a textile grid is precisely disposed at a predetermined position between a mold and a main reinforcing bar using a textile grid fixing device so as to be prevented from being moved by a pouring pressure when concrete is poured, and thus a textile-reinforced concrete structure can be precisely constructed.

(50) According to the present invention, the textile grid fixing device is fixed to one side of a mold, and a textile-reinforced concrete structure is constructed using the textile grid fixing device so that fine cracks are suppressed from being generated on a surface of concrete, and water, chloride, and the like are prevented from permeating the concrete structure, and thus service life of the textile-reinforced concrete structure can be extended, and safety can be improved.

(51) According to the present invention, a surface of a concrete structure is protected from an external environment when a textile-reinforced concrete structure is constructed so that a covering thickness of concrete can be reduced, and thus, a textile-reinforced concrete structure can be economically constructed.

(52) The above description is only exemplary, and it should be understood by those skilled in the art that the present invention may be performed in other concrete forms without changing the technological scope and essential features. Therefore, the above-described embodiments should be considered as only examples in all aspects and not for purposes of limitation. For example, each component described as a single type may be realized in a distributed manner, and similarly, components that are described as being distributed may be realized in a coupled manner.

(53) The scope of the present invention is defined not by the detailed description but by the appended claims and encompasses all modifications or alterations derived from meanings, the scope, and equivalents of the appended claims.