Mixer assembly for a combustor
10837643 ยท 2020-11-17
Assignee
Inventors
- Sibtosh Pal (Mason, OH, US)
- Clayton Stuart Cooper (Loveland, OH, US)
- Arthur Wesley Johnson (Cincinnati, OH, US)
- Steven Clayton Vise (Loveland, OH, US)
- Michael Anthony Benjamin (Cincinnati, OH, US)
- Allen Michael Danis (Mason, OH, US)
Cpc classification
F23R3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/286
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mixer assembly for a turbine engine is generally provided. The mixer assembly includes a vane assembly including a plurality of vanes configured to direct a flow of oxidizer to mix with a flow of fuel. The vane assembly includes a fluid diode disposed within a vane flow path between each pair of vanes of the vane assembly.
Claims
1. A mixer assembly for a turbine engine, the mixer assembly comprising: a swirler vane assembly comprising a vane flow path formed by a pair of vanes, wherein the vane flow path is configured to direct a flow of oxidizer to mix with a flow of fuel, and wherein a fluid diode is positioned in the vane flow path, and wherein the fluid diode comprises a first wall and a second wall, wherein the first wall is extended from at least one vane of the pair of vanes inward into the vane flow path, and wherein the first wall forms a decreasing cross-sectional area of the vane flow path from an upstream end of the vane flow path toward a downstream end of the vane flow path, and wherein the second wall forms a blunt body extended from the at least one vane of the pair of vanes respective vane from which the first wall is extended, the second wall formed upstream of a trailing edge of the at least one vane of the pair of vanes.
2. The mixer assembly of claim 1, wherein the first wall is extended inward toward a vane flow path center plane.
3. The mixer assembly of claim 1, wherein the fluid diode comprises an additional fluid diode that comprises a convergent-divergent nozzle extended within the vane flow path.
4. The mixer assembly of claim 3, wherein the convergent-divergent nozzle comprises a third wall and a fourth wall, wherein the third wall is extended toward a vane flow path center plane at the downstream end of the vane flow path relative to the upstream end of the vane flow path.
5. The mixer assembly of claim 1, wherein the swirler vane assembly comprises: a plurality of the pair of vanes disposed in circumferential arrangement around a longitudinal axis; and a surrounding wall between which each vane of the plurality of pair of vanes is disposed, wherein each pair of vanes of the plurality of the pair of vanes and the surrounding wall together form the vane flow path therebetween.
6. The mixer assembly of claim 5, wherein the fluid diode is defined at the at least one vane.
7. The mixer assembly of claim 5, wherein the fluid diode is defined at the surrounding wall.
8. The mixer assembly of claim 5, wherein the vane flow path defines a cross sectional area between each of the plurality of the pair of vanes, and wherein the fluid diode is extended to within 50% of the cross sectional area of the vane flow path.
9. The mixer assembly of claim 1, wherein the fluid diode defines a waveform.
10. The mixer assembly of claim 1, wherein the fluid diode defines a concave structure.
11. The mixer assembly of claim 10, wherein the first wall of the fluid diode is defined concave, and wherein the second wall of the fluid diode is extended from the first wall toward the downstream end of the vane flow path.
12. The mixer assembly of claim 1, wherein the first wall is extended toward a vane flow path center plane from the at least one vane of the pair of vanes.
13. The mixer assembly of claim 12, wherein the first wall is extended between a pair of surrounding walls.
14. A fuel injector, the fuel injector comprising: a mixer assembly surrounding a fuel passage, wherein the mixer assembly comprises a swirler vane assembly comprising a vane flow path formed by a pair of vanes, wherein the vane flow path is configured to direct a flow of oxidizer to mix with a flow of fuel from the fuel passage, and wherein a fluid diode is positioned in the vane flow path, and wherein the fluid diode comprises a first wall and a second wall, wherein the first wall is extended from at least one vane of the pair of vanes inward into the vane flow path, and wherein the first wall forms a decreasing cross-sectional area of the vane flow path from an upstream end of the vane flow path toward a downstream end of the vane flow path, and wherein the second wall forms a blunt body extended from the first wall to the at least one vane of the pair of vanes from which the first wall is extended, the second wall formed upstream of a trailing edge of the at least one vane of the pair of vanes.
15. The fuel injector of claim 14, wherein the fluid diode comprises an additional fluid diode that comprises a convergent-divergent nozzle extended within the vane flow path.
16. The fuel injector of claim 14, wherein the first wall is extended toward a vane flow path center plane from the at least one vane of the pair of vanes.
17. A turbine engine, the turbine engine comprising: a combustor assembly, wherein the combustor assembly comprises a mixer assembly, wherein the mixer assembly comprises a plurality of swirler vanes disposed in circumferential arrangement around a longitudinal axis, and wherein a pair of vanes of the plurality of swirler vanes form a vane flow path therebetween, and wherein a fluid diode is disposed within the vane flow path, and wherein the fluid diode comprises a first wall and a second wall, wherein the first wall is extended from at least one vane of the pair of vanes inward into the vane flow path, and wherein the first wall forms a decreasing cross-sectional area of the vane flow path from an upstream end of the vane flow path toward a downstream end of the vane flow path, and wherein the second wall forms a blunt body extended from the first wall to the at least one vane of the pair of vanes from which the first wall is extended the second wall formed upstream of a trailing edge of the at least one vane of the pair of vanes.
18. The turbine engine of claim 17, wherein the fluid diode comprises an additional fluid diode that comprises a convergent-divergent nozzle extended within the vane flow path.
19. The turbine engine of claim 17, wherein the fluid diode of the mixer assembly comprises a pair or more of the first wall extended toward a vane flow path center plane, and further wherein the fluid diode comprises a pair or more of the second wall coupled to the pair or more of the first wall at an upstream end of the respective first wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
(2)
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(9) Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
(10) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(11) As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
(12) The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows.
(13) Embodiments of a combustor assembly for a turbo machine are generally provided that includes fluid diodes at mixer assemblies that may minimize or eliminate undesired frequency coupling at a swirler, thereby mitigating or eliminating undesired combustion dynamics and improving performance, operability, or durability of the combustor assembly and turbo machine. Embodiments of the combustor assembly and turbo machine described herein include mixer assemblies with integrated fluid diodes that may damp the swirler tone frequency. The fluid diode at the mixer assembly shown and described herein may minimize or eliminate communication between the upstream flow and the within-mixer assembly and downstream flow, thereby mitigating or eliminating low frequency growl and high frequency pressure oscillations from the combustor assembly.
(14) Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
(15) In general, the engine 10 includes a fan section 14 and a core engine 16 disposed downstream from the fan section 14. The exemplary core engine 16 depicted generally includes a substantially tubular outer casing 18 that defines an annular inlet 20. The outer casing 18 encases, in serial flow relationship, a compressor section 21 including a booster or low pressure (LP) compressor 22 and a high pressure (HP) compressor 24; a combustion section 26; a turbine section 31 including a high pressure (HP) turbine 28 and a low pressure (LP) turbine 30; and a jet exhaust nozzle section 32. A high pressure (HP) shaft 34 drivingly connects the HP turbine 28 to the HP compressor 24, together defining a HP spool. A low pressure (LP) shaft 36 drivingly connects the LP turbine 30 to the LP compressor 22, together defining an LP spool. It should be appreciated that other embodiments of the engine 10 not depicted may further an intermediate pressure (IP) spool defined by an IP compressor drivingly connected to an IP turbine via an IP shaft, in which the IP spool is disposed in serial flow relationship between the LP spool and the HP spool.
(16) For the embodiment depicted, the fan section 14 includes a variable pitch fan 38 having a plurality of fan blades 40 coupled to a disk 42 in a spaced apart manner. As depicted, the fan blades 40 extend outwardly from the disk 42 generally along the radial direction R. Each fan blade 40 is rotatable relative to the disk 42 about a pitch axis P by virtue of the fan blades 40 being operatively coupled to a suitable actuation member 44 configured to collectively vary the pitch of the fan blades 40 in unison. The fan blades 40, disk 42, and actuation member 44 are together rotatable about the longitudinal axis 12 by LP shaft 36 across a power gear assembly 46. The power gear assembly 46 includes a plurality of gears for providing a different rotational speed of the fan section 14 relative to the LP shaft 36, such as to enable a more efficient fan speed and/or LP spool rotational speed.
(17) Referring still to the exemplary embodiment of
(18) During operation of the engine 10, a volume of air 58 enters the turbofan 10 through an associated inlet 60 of the nacelle 50 and/or fan section 14. As the volume of air 58 passes across the fan blades 40, a first portion of the air 58 as indicated by arrows 62 is directed or routed into the bypass airflow passage 56 and a second portion of the air 58 as indicated by arrow 64 is directed or routed into the LP compressor 22. The ratio between the first portion of air 62 and the second portion of air 64 is commonly known as a bypass ratio. The pressure of the second portion of air 64 is then increased as it is routed through the high pressure (HP) compressor 24 and into the combustion section 26, where it is mixed with a liquid and/or gaseous fuel and burned to produce combustion gases 66.
(19) The combustion gases 66 are routed through the HP turbine 28 where a portion of thermal and/or kinetic energy from the combustion gases 66 is extracted via sequential stages of HP turbine stator vanes 68 that are coupled to the outer casing 18 and HP turbine rotor blades 70 that are coupled to the HP shaft 34, thus causing the HP shaft to rotate, thereby supporting operation of the HP compressor 24. The combustion gases 66 are then routed through the LP turbine 30 where a second portion of thermal and kinetic energy is extracted from the combustion gases 66 via sequential stages of LP turbine stator vanes 72 that are coupled to the outer casing 18 and LP turbine rotor blades 74 that are coupled to the LP shaft 36, thus causing the LP shaft or spool 36 to rotate, thereby supporting operation of the LP compressor 22 and/or rotation of the fan 38.
(20) The combustion gases 66 are subsequently routed through the jet exhaust nozzle section 32 of the core engine 16 to provide propulsive thrust. Simultaneously, the pressure of the first portion of air 62 is substantially increased as the first portion of air 62 is routed through the bypass airflow passage 56 before it is exhausted from a fan nozzle exhaust section 76 of the turbofan 10, also providing propulsive thrust. The HP turbine 28, the LP turbine 30, and the jet exhaust nozzle section 32 at least partially define a hot gas path 78 for routing the combustion gases 66 through the core engine 16.
(21) It should be appreciated, however, that the exemplary engine 10 depicted in
(22) Referring now to
(23) As shown in
(24) The combustion section 26 may also include a combustor assembly 118 comprising an annular dome 120 mounted upstream of the combustion chamber 110 that is configured to be coupled to the forward ends of the outer and inner liners 102, 104. More particularly, the combustor assembly 118 includes an inner annular dome 122 attached to the forward end of the inner liner 104 and an outer annular dome 124 attached to the forward end of the outer liner 102.
(25) As shown in
(26) In addition to directing air into first cavity 136 and the combustion chamber 110, the inner and outer cowls 128, 130 may direct a portion of the compressed air around the outside of the combustion chamber 110 to facilitate cooling liners 102 and 104. For example, as shown in
(27) In certain exemplary embodiments, the inner dome 122 may be formed integrally as a single annular component, and similarly, the outer dome 124 may also be formed integrally as a single annular component. It should be appreciated, however, that in other exemplary embodiments, the inner dome 122 and/or the outer dome 124 may alternatively be formed by one or more components joined in any suitable manner. For example, with reference to the outer dome 124, in certain exemplary embodiments, the outer cowl 130 may be formed separately from the outer dome 124 and attached to the forward end of the outer dome 124 using, e.g., a welding process, a mechanical fastener, a bonding process or adhesive, or a composite layup process. Additionally, or alternatively, the inner dome 122 may have a similar configuration.
(28) In one embodiment, the combustor assembly 118 further includes a plurality of mixer assemblies 142 spaced along a circumferential direction between the outer annular dome 124 and the inner dome 122. In this regard, a plurality of circumferentially-spaced contoured cups 144 may be formed in the annular dome 120, and each cup 144 defines an opening in which a swirler, cyclone, or mixer assembly 142 is mounted for introducing the air/fuel mixture into the combustion chamber 110. Notably, compressed air may be directed from the combustion section 26 into or through one or more of the mixer assemblies 142 to support combustion in the upstream end of the combustion chamber 110.
(29) Referring now to
(30) In another embodiment, such as generally depicted at the exemplary fuel injector 146 in
(31) The combustion section 26 may further comprise an ignition assembly (e.g., one or more igniters extending through the outer liner 102) suitable for igniting the fuel-air mixture. However, details of the fuel injectors and ignition assembly are omitted in
(32) Referring to
(33) Compressed air (e.g., 126) flows into the annular opening 132 where a portion of the air 126 will be used to mix with fuel for combustion and another portion will be used for cooling the dome deflector plate 160. Compressed air may flow around the fuel injector 146 and through the mixing vanes around the circumference of the mixing assemblies 142, where compressed air is mixed with fuel and directed into the combustion chamber 110. Another portion of the air enters into a cavity 136 defined by the annular dome 120 and the inner and outer cowls 128, 130. The compressed air in cavity 136 is used, at least in part, to cool the annular dome 120 and the deflector plate 160.
(34) Referring now to
(35) Each pair of vanes 210 defines a vane flow path 225 therebetween. The vane flow path 225 may further be defined between each pair of vanes 210 and a surrounding wall 220 (depicted in
(36) Referring to
(37) For example, referring to the exemplary close-up view generally provided in
(38) As another example, the vane assembly 200 may define a generally decreasing cross sectional area of the vane flow path 225 from the upstream end 299 to the downstream end 298. The fluid diode 250 may extend into the vane flow path 225 substantially equal to or less than the cross sectional area at the downstream end 298, such as generally depicted via reference lines 297 in
(39) Referring now to
(40) Referring to
(41) Referring now to
(42) Referring now to
(43) Referring now to
(44) Referring now to
(45) It should be appreciated that various embodiments of the fluid diode 250 shown and described in regard to
(46) All or part of the combustor assembly 118 including the mixer assembly 142 and the dome 120 may be manufactured by one or more processes or methods known in the art, such as, but not limited to, machining processes, additive manufacturing, layups, casting, or combinations thereof. The combustor assembly 118 may include any suitable material for a combustor assembly 118 for a turbine engine 10, such as, but not limited to, iron and iron-based alloys, steel and stainless steel alloys, nickel and cobalt-based alloys, titanium and titanium-based alloys, ceramic or metal matrix composites, or combinations thereof. All or part of the combustor assembly 118 may be formed as a single, integral piece or a plurality of assembled portions. Such integral pieces may include, but are not limited to, the inner dome 122 and outer dome 124, the outer liner and inner liner 104, the mixer assembly 142, or combinations thereof.
(47) Embodiments of the mixer assembly 142 including the fluid diode 250 may minimize or eliminate undesired frequency coupling at the mixer assembly 142 and combustor assembly 118, thereby mitigating or eliminating undesired combustion dynamics and improving performance, operability, or durability of the combustor assembly 118 and engine 10. Embodiments of the combustor assembly 118 and engine 10 described herein including the mixer assembly 142 may mitigate or eliminate the amplitude of the swirler tone frequency via the fluid diode 250 disposed therebetween within the vane flow path 225. Embodiments of the fluid diode 250 at the mixer assembly 142 shown and described herein may minimize or eliminate communication between the upstream flow 135 and the within-mixer assembly and downstream flow 137, thereby mitigating or eliminating low frequency growl and high frequency pressure oscillations from the combustor assembly 118.
(48) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.