MICROFLUIDIC ANALYSIS SYSTEM

Abstract

A microfluidic analysis system (1) performs polymerase chain reaction (PCR) analysis on a bio sample. In a centrifuge (6) the sample is separated into DNA and RNA constituents. The vortex is created by opposing flow of a silicon oil primary carrier fluid effecting circulation by viscous drag. The bio sample exits the centrifuge enveloped in the primary carrier fluid. This is pumped by a flow controller (7) to a thermal stage (9). The thermal stage (9) has a number of microfluidic devices (70) each having thermal zones (71, 72, 73) in which the bio sample is heated or cooled by heat conduction to/from a thermal carrier fluid and the primary carrier fluid. Thus, the carrier fluids envelope the sample, control its flowrate, and control its temperature without need for moving parts at the micro scale.

Claims

1. A system for analyzing a biological sample, the system comprising: a sample preparation subsystem comprising: an first fluid supply line configured to supply a flow of biological sample fluid containing target nucleic acid; and an second fluid supply line configured to supply a flow of carrier fluid immiscible with the biological sample fluid, wherein the sample preparation device is configured to: separate from the biological sample fluid strands of target nucleic acid, and deliver the separated strands of target nucleic acid enveloped in carrier fluid; a thermal cycling subsystem configured to receive the separated strands of target nucleic acid enveloped in carrier fluid and to amplify the strands of target nucleic acid to create amplified product target nucleic acid; and a detection subsystem configured to detect signal from the amplified product target nucleic acid.

2. The system of claim 1, wherein the detection subsystem is configured to detect the signal from the amplified product of target nucleic acid in a state of a flow of the amplified product target nucleic acid enveloped in carrier fluid.

3. The system of claim 1, further comprising a controller configured to control velocity of a flow of the amplified product of target nucleic acid enveloped in carrier fluid in the detection subsystem.

4. The system of claim 1, wherein the detection subsystem is configured to detect fluorescence.

5. A method for analyzing a biological sample, the method comprising: in a sample preparation stage: flowing a supply of biological sample fluid containing target nucleic acid, flowing a supply of carrier fluid immiscible with the biological sample fluid, separating strands of target nucleic acid in the biological sample fluid, and delivering the separated strands of target nucleic acid enveloped in a carrier fluid to a thermal cycling stage; in the thermal cycling stage, amplifying the strands of target nucleic acid to create amplified product target nucleic acid; and in a detection stage, detecting signal from the amplified product target nucleic acid.

6. The method of claim 5, wherein the carrier fluid is oil.

7. The method of claim 5, wherein flowing the supply of carrier fluid comprises pumping the carrier fluid.

8. The method of claim 5, further comprising centrifuging the biological sample fluid to cause the separating of the strands of target nucleic acid.

9. The method of claim 5, wherein the separated strands of target nucleic acid are on an order of microns or sub-microns.

10. The method of claim 5, wherein the detecting occurs while flowing the amplified product target nucleic acid enveloped in carrier fluid.

11. The method of claim 5, further comprising, in the detection stage, a controlling a flow of amplified product target nucleic acid enveloped in carrier fluid during detecting.

12. The method of claim 5, wherein the detecting signal from the amplified product target nucleic acid comprises detecting fluorescence emitted from the amplified product target nucleic acid.

13. The method of claim 5, further comprising a controlling temperature cycling of the thermal cycling subsystem to perform the amplifying of the strands of target nucleic acid.

14. The method of claim 5, wherein the detecting of signal from the amplified product target nucleic acid occurs during the amplifying in the thermal cycling stage.

15. The method of claim 5, further comprising, in the sample preparation stage, accumulating the separated strands of target nucleic acid in a chamber.

16. A method for analyzing rare mutated cells from a sample of bodily fluid or tissue using polymerase chain reaction (PCR), the method comprising: forming droplets enveloped in an immiscible carrier fluid, wherein the droplets are configured to capture nucleic acid molecules from at least some rare mutated cells; extracting the nucleic acid molecules from the at least some rare mutated cells; amplifying the nucleic acid molecules from the at least some rare mutated cells with PCR; analyzing the nucleic acid molecules from the at least some rare mutated cells, wherein the analysis is configured to target cells that occur about one part in 106.

17. The method of claim 16, wherein amplifying the nucleic acid molecules further includes continuously flowing the droplets enveloped in the immiscible carrier fluid through a plurality of thermal zones.

18. The method of claim 16, wherein amplifying and analyzing the nucleic acid molecules is performed in a microfluidic device.

19. The method of claim 16, wherein a fluid stream delivers one or more reactants for amplifying the nucleic acid molecules.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The invention will be more clearly understood from the following description of some embodiments thereof, given by way of example only with reference to the accompanying drawings in which:

[0032] FIG. 1 is a diagram of an analysis system of the invention.

[0033] FIG. 2 is a diagrammatic plan view of a centrifuge of the system, and FIG. 3 is a simulation diagram showing centrifuging;

[0034] FIG. 4 is a perspective view of the main body of a microfluidic beater of the system;

[0035] FIG. 5 is a prediction velocity and temperature plot along a thermal stage of the heater;

[0036] FIG. 6 is a centre line temperature profile in the flow direction showing fast response of same in the heated zone; and

[0037] FIG. 7 is a plan view of an alternative microfluidic heater.

DETAILED DESCRIPTION OF THE INVENTION

Description of the Embodiments

[0038] Referring to FIG. 1 an analysis system 1 comprises a controller 2 which interfaces with various stages. A carrier fluid supply 4 delivers carrier fluid to a macro pump 5 which delivers it at a high flowrate to a sample preparation stage 6. The latter also receives a bio-fluid sample, and centrifuges the sample in a vortex created by carrier fluid flow, as described in more detail below. Reactants are supplied by a supply 8 to a flow controller 7 which delivers streams of separated DNA with reactants enveloped in carrier fluid to a thermal cycling stage 9. The DNA is amplified in the stage 9 and optically detected by a detection stage 10. Throughout the process the samples are enveloped in a biologically non-reactive carrier fluid such as silicone oil. This avoids risk of contamination from residual molecules on system channel surfaces.

[0039] Referring to FIG. 2 a centrifuge device 20 of the sample preparation stage 6 is illustrated diagrammatically. It comprises opposed carrier supply lines 21 and 22 and a central vortex chamber 23 having a sample inlet out of the plane of the page. The centrifuge 20 operates by primary carrier fluid in the channels 21 and 22 driving sample fluid in the chamber 23 into a vortex via viscous forces at the interface between the two fluids. In this embodiment, the carrier fluid is silicone oil mixed to be neutrally buoyant with the sample.

[0040] The vortex, or centrifuge, is thus established without any mechanical moving parts. The carrier fluid drives a vortex of the sample to be centrifuged thereby avoiding the very many difficulties of designing and operating moving parts at the micro scale, particularly at high rotational speeds. FIG. 3 illustrates the centrifuging activity, the greater density of dots indicating higher flow velocities. The left-hand scale shows the velocity range of 1 m/s to 20 m/s. The sample is wrapped in an initial volume of carrier fluid within the chamber 23 to prevent surface contamination.

[0041] This achieves a continuous throughput micro-centrifuging to suitably extract DNA and RNA from cellular material. The bio-fluid is centrifuged resulting in DNA and other bio-molecules of interest accumulating at the bottom of the chamber, thereby providing an efficient and simple method of manipulating micron and sub-micron quantities of bio-fluid. The DNA and RNA are separated due to the greater weight and viscous resistance of the DNA. Numerical simulations (FIG. 3) of the flow show that tangential velocities of up to 10 ms.sup.1 are generated towards the edge of the vortex core. Calculations reveal this to be equivalent to a rotational speed of almost 20,000 rpm or 2,000 g in terms of a centrifugal force. In order to achieve these levels of centrifugal force, the carrier fluid is pumped at speeds of 5 ms.sup.1 through the system. In general, the desired carrier fluid speed is 1 m/s to 20 m/s. The device has further potential to be miniaturized to centrifuge at up to 200,000 g, as these levels of force are necessary for efficient separation of RNA and other smaller cellular constituents and bio-molecules.

[0042] Overall, the continuous throughput centrifuge offers many benefits over conventional technology. The device may also function as a fluid mixing device by reversing the flow path of one of the carrier fluid, if such is desired for an application. It is modular in nature, meaning two or more systems can be placed together in any configuration and run by the same control and power source system. The centrifuge 20 has no moving parts thereby allowing excellent reliability compared with a system having moving pans. An important consequence of this feature is that manufacturing this device at the micro-scale using current silicon processing or micro-machining is readily achievable.

[0043] Referring to FIG. 4 a microfluidic thermal device 51 of the stage 9 is shown. It comprises three successive thermal zones 52, 53, and 54. Each zone comprises a sample inlet 60 and an outlet 61 for flow of the bio sample in the primary carrier fluid. There are also a pair of thermal carrier inlets 65 and 66, and a pair of thermal carrier outlets 67 and 68 for each of the three zones. This drawing shows only the main body, there also being top and bottom sealing transparent plates.

[0044] The bio sample which enters the sample inlet 60 of each stage is enveloped and conveyed by the carrier fluid henceforth called the primary carrier fluid. Thermal carrier fluid is delivered at the inlets 65 and 66 to heat or cool the bio sample via the primary carrier fluid.

[0045] As the sample remains in a low shear rate region of the flow, mass transport by diffusion of sample species is kept to a minimum. The low shear region reduces damage by shear to macro molecules that may be carried by the bio sample. The arrangement of a number (in this case three) of thermal zones in series offers advantages to applications such as the polymerase chain reaction (PCR) where rapid and numerous thermal cycles lead to dramatic amplification of a DNA template strand.

[0046] The device 51 also acts as an ejector pump, in which the velocity and hence the residency time of the sample is controlled by controlling velocity of one or both of the carriers fluids. The carrier flow parameters determine how long the sample remains at the set temperature in each zone. This is often important, as chemical reactions require particular times for completion. The device 51 can therefore be tuned to the required residency times and ramp rates by controlling the carrier velocity.

[0047] Referring to FIG. 5 a predicted velocity contour map at the mid-height plane of a zone channel is shown. Carrier fluid enters through the channels at the top and bottom left of the image and exits through the channels at the top and bottom right of the image. The sample fluid enters and exits through the central channel. The different shadings of this map indicate the velocities, the range being 0.01 m/s to 0.1 m/s.

[0048] In one example, sample fluid enters through the central channel at the left of the image at a temperature of 50 C. and is heated to 70 C. by the thermal carrier fluid.

[0049] FIG. 6 shows a temperature profile along a longitudinal centerline of a thermal zone. A target temperature of 342K is achieved within an extremely short distance from entrance, achieving an excellent temperature ramp rate of 20 C/sec over a distance of 0.05 m. In general, a ramping of 17 C./sec to 25 C./sec is desirable for many applications.

[0050] The following table sets out parameters for one example. A silicone oil, density matched to the density of the bio sample, is used for both of the carrier fluids.

TABLE-US-00001 TABLE 2 Boundary Conditions and Fluid Properties Overall Channel Dimensions 5 mm 5 mm 200 mm Wall Boundary Condition outside of Adiabatic carrier flow interaction zones Heat Transfer Carrier Fluid Inlet 70 C., 90 C., 110 C. temperature for each zone Sample/Transfer Carrier Inlet Pressure 0 Pa Heat Transfer Carrier Fluid Inlet Pressure 0.2 Pa Sample/Transport Carrier Outlet Pressure 1.9 Pa Heat Transfer Carrier Fluid Outlet Pressure 1.7 Pa Mass Diffusivity 1.3 E12 m.sup.2/s Approximate Temperature Gradient in 20 C./sec Zones

[0051] Referring to FIG. 7, another microfluidic thermal device, 70, is shown. There are again three thermal zones, however in this case on a generally rectangular closed circuit, with zones 71, 72, and 73. The zones 71 and 73 are on one side and there is only a single zone, 72, on the other side. The thermal carrier fluid is silicone oil, as is the primary carrier fluid. The thermal carrier fluid for the zone 71 is at 68 C., to ramp up the bio sample to this temperature during residency in this zone. The zones 72 and 73 provide outlet temperatures of 95 C. and 72 C. respectively.

[0052] The optical detection stage 10 is positioned over the microfluidic device 70 to analyze the sample. The silicone oil is sufficiently transparent to detect the fluorescently tagged molecules.

[0053] It will be appreciated that the invention achieves comprehensive control over bio sample flowrate and temperature, with no risk of contamination from device surfaces. The invention also achieves integrated pumping and thermal cycling of the sample without moving parts at the microscale. There are very high throughputs as measured by processing time for one sample.

[0054] The system is expected to have a low cost and high reliability due to the absence of micro scale moving parts. The system also allows independent control and variation of all PCR parameters for process optimization.

[0055] The invention is not limited to the embodiments described but may be varied in construction and detail.