METHOD FOR PRODUCING SPACERS FOR A WINDING UNIT AND VOLTAGE-RESISTANT SPACERS FOR CAST RESIN TRANSFORMERS

Abstract

In a cost-effective and qualitatively better method for producing spacers for a winding unit of an electrical high-voltage device, at least two starting components are mixed together in a mixing chamber under vacuum to form a component mixture. The component mixture is transferred to an extrusion housing, likewise under vacuum, of an extruder in which a transport device is arranged and which is equipped with a mouthpiece delimiting an outlet opening. The extrudate exiting from the mouthpiece is cured by the addition of heat in a vacuum in order to obtain the spacers.

Claims

1-10. (canceled)

11. A method for producing spacers for a winding unit of an electrical high-voltage device, which comprises the steps of: mixing at least two starting components together in a mixing chamber under a vacuum to form a component mixture; transferring the component mixture to an extrusion housing of an extruder likewise being under vacuum, and in the extruder a transport means is disposed and equipped with a mouthpiece delimiting an outlet opening; and curing extrudate exiting from the mouthpiece by an application of heat in a vacuum, in order to obtain the spacers.

12. The method according to claim 11, wherein the extrudate exiting the extruder undergoes heating-up under vacuum by means of a heater which is disposed downstream of the extruder.

13. The method according to claim 11, wherein the component mixture, prior to a transfer thereof to the extrusion housing, is partially activated in a mold.

14. The method according to claim 13, which further comprises storing the spacers under vacuum at a predefined curing temperature for a predefined time period.

15. The method according to claim 11, which further comprises transferring the starting components, prior to the mixing thereof, to an associated component housing, and in the component housing a vacuum is applied, wherein each said component housing is connected, on an output side, to the mixing chamber.

16. The method according to claim 11, which further comprises cutting the extrudate exiting the mouthpiece into the spacers by means of a cutting tool under vacuum.

17. A winding unit for an electrical high-voltage device, the winding unit comprising: at least one winding; and spacers, said spacers being formed by: mixing at least two starting components together in a mixing chamber under a vacuum to form a component mixture; transferring the component mixture to an extrusion housing of an extruder likewise also being under vacuum, and in the extruder a transport means is disposed and equipped with a mouthpiece delimiting an outlet opening; and curing extrudate exiting from the mouthpiece by an application of heat in vacuum, in order to obtain the spacers.

18. The winding unit according to claim 17, wherein: said winding unit has a higher-voltage winding and a lower-voltage winding, which are disposed concentrically in relation to one another; and said spacers extend between said higher-voltage winding and said lower-voltage winding.

19. The winding unit according to claim 18, further comprising a casting compound, said spacers are encapsulated in said casting compound.

20. The winding unit according to claim 19, wherein each of said spacers and said casting compound are produced from a same insulating material.

Description

[0021] Further appropriate configurations and advantages of the invention are the subject matter of the following description of exemplary embodiments of the invention, with reference to the figures of the drawing, wherein identically functioning components are identified by the same reference numbers, and wherein:

[0022] FIG. 1 shows a schematic illustration of a first exemplary embodiment of the method according to the invention,

[0023] FIG. 2 shows a schematic representation of a further exemplary embodiment of the method according to the invention,

[0024] FIG. 3 shows a schematic overhead view of an exemplary embodiment of a winding unit according to the invention, and

[0025] FIGS. 4 and 5 show exemplary embodiments of spacers produced according to the invention.

[0026] FIG. 1 shows an apparatus 24 for executing a variant of the method according to the invention. Firstly, two components A and B are respectively dispensed into a component housing 2 or 3. Thereafter, by means of a vacuum apparatus 1.1 and a vacuum apparatus 1.2, a vacuum is generated in each component housing 2 or 3. In other words, air which initially occupies the gas space above the liquid component A is extracted until a gas pressure below 10 mbar is achieved. The vacuum apparatuses 1.1 and 1.2 comprise a vacuum pump. If the latter is shut down, a temperature-dependent vapor pressure equilibrium of component A or component B is established. Moisture, and particularly air, is removed from the component housings 2 and 3. Thereafter, by means of the feed lines represented, components A and B are transferred to a mixing chamber 4 equipped with an appropriate stirring tool, which is not diagrammatically represented. In the mixing chamber, components A and B are mixed together to constitute a component mixture.

[0027] The component mixture passes from the mixing chamber 4 into an extrusion housing 5 of an extruder, in which a vacuum likewise prevails. In the extrusion housing 5, a transport means in the form of a worm screw 6 is arranged, which assumes a rotary motion by means of an electrical drive unit which is not diagrammatically represented. The component mixture which is located in the extrusion housing 5 is thus compressed through an outlet opening of a mouthpiece 7, which is not diagrammatically represented, and is arranged at the end of the extrusion housing 5 which is averted from the mixing chamber 4. The extrusion housing 5 extends in a longitudinal direction and is configured with a hollow interior.

[0028] Extrudate exiting the mouthpiece 7 then undergoes heat-up in the interior of a heating element 8, such that the polymerization of the component mixture is compelled to progress further, and the component mixture is virtually fully cured. Naturally, a vacuum also prevails in the interior of the heating element 8. Extrudate exiting the mouthpiece 7 is configured with a cordlike shape. A cutting unit 9 is therefore arranged down-circuit of the heating element 8, which cuts the cordlike material into the desired spacers 10, under a vacuum. The spacers 10 are then stored in a storage chamber 11 for a predefined time period, for example two hours, at a temperature of the order of 20 to 80 degrees. A vacuum is applied to the storage chamber 11 by means of the vacuum apparatus 1.3.

[0029] FIG. 2 illustrates a further variant of the method according to the invention. Here again, two components A and B are dispensed into a component housing 2 or 3, wherein a vacuum is again applied to the component housings 2 and 3 by means of the vacuum apparatus 1.1 or 1.2. In this manner, any air present is removed until the gas space above the liquid components is virtually entirely filled with the gaseous component A or B. Components A and B are again mixed together in the mixing chamber 4, from whence, in the liquid state, the mixture enters a mold 16, which is arranged on a curing chamber 15. A vacuum is applied to the curing chamber 15 by means of the vacuum apparatus 1.4. Optionally, the curing chamber is equipped with a heating element, the setting of which is such that the component mixture arranged in the mold 15 is converted to a B state, in which the component mixture assumes a degree of solidity, but is still susceptible to deformation by the extruder.

[0030] The cured component mixture, in the B state, is then transferred to an intake chamber 17, to which a vacuum is again applied by means of the vacuum apparatus 1.5. The intake chamber 17 is connected to the extrusion housing 5 of the extruder by means of a connecting line 19. In other words, a vacuum is also applied to the extrusion housing 5. As a transport means 18, in this case, an extrusion piston is provided, which compresses the component mixture block which is introduced from the intake chamber 17 into the extrusion housing 5 or, in other words, the preformed component mixture in the B state, through the outlet opening 20 of the mouthpiece 7.

[0031] Extrudate exiting the mouthpiece 7 again undergoes heat-up by means of a heating element 8, and is thus further cured, wherein, by means of an appropriate cutting tool 9, the desired spacers 10 are delivered, which are stored in a storage chamber 11 for a predefined time period at a predefined temperature. An appropriate vacuum is generated in the storage chamber 11 by means of the vacuum apparatus 1.3.

[0032] FIG. 3 shows an exemplary embodiment of a winding body 21 according to the invention, which comprises an annular lower-voltage winding 12, and a higher-voltage winding 13 which encloses the full circumference of the latter. The lower-voltage winding 12 and the higher-voltage winding 13 are arranged concentrically in relation to one another. To this end, the lower- and higher-voltage windings 12 and 13 are encapsulated in an insulating material, for example a resin, in a liquid state. The insulating material 14 is then cured in a vacuum kiln. In order to maintain the mutually concentric arrangement of the lower- and higher-voltage windings 12 and 13 during encapsulation, spacers 10 are provided, which extend in a radiating pattern or radially between the lower- and higher- voltage windings 12 and 13.

[0033] FIG. 4 shows an exemplary embodiment of a spacer 10 produced by the method according to the invention which, in the exemplary embodiment represented in FIG. 4, constitutes a comb structure, in which separate limbs 22 project from a common web 23. The winding conductors of a winding layer can thus be accommodated between the limbs 22. By means of the web 23, winding layers which are arranged one on top of another are spaced from one another in the longitudinal direction.

[0034] FIG. 5 shows a further exemplary embodiment of a spacer 10 prior to cutting, which is configured with an I-profile.