III-V SEMICONDUCTOR DEVICE WITH INTEGRATED PROTECTION FUNCTIONS
20200357907 ยท 2020-11-12
Inventors
- Florin Udrea (Cambridge, GB)
- Loizos EFTHYMIOU (Cambridge, GB)
- Giorgia Longobardi (Cambridge, GB)
- Martin ARNOLD (Cambridge, GB)
Cpc classification
H01L29/66462
ELECTRICITY
H01L27/0248
ELECTRICITY
H01L29/205
ELECTRICITY
H03K2217/0027
ELECTRICITY
H01L27/095
ELECTRICITY
H01L27/0883
ELECTRICITY
H01L29/41758
ELECTRICITY
H01L21/8252
ELECTRICITY
H01L27/0629
ELECTRICITY
H01L29/7786
ELECTRICITY
H01L27/0605
ELECTRICITY
H01L29/1066
ELECTRICITY
International classification
H01L29/778
ELECTRICITY
H01L21/02
ELECTRICITY
H01L27/02
ELECTRICITY
H01L27/095
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/205
ELECTRICITY
Abstract
We disclose a III-nitride semiconductor based heterojunction power device, comprising: a first heterojunction transistor formed on a substrate, the first heterojunction transistor comprising: a first III-nitride semiconductor region formed over the substrate, wherein the first III-nitride semiconductor region comprises a first heterojunction comprising at least one two dimensional carrier gas of second conductivity type; a first terminal operatively connected to the first III-nitride semiconductor region; a second terminal laterally spaced from the first terminal and operatively connected to the first III-nitride semiconductor region; a first gate terminal formed over the first III-nitride semiconductor region between the first terminal and the second terminal. The device also includes a second heterojunction transistor formed on a substrate, the second heterojunction transistor comprising: a second III-nitride semiconductor region formed over the substrate, wherein the second III-nitride semiconductor region comprises a second heterojunction comprising at least one two dimensional carrier gas of second conductivity type; a third terminal operatively connected to the second III-nitride semiconductor region; a fourth terminal laterally spaced from the third terminal in a first dimension and operatively connected to the second III-nitride semiconductor region, wherein the fourth terminal is operatively connected to the first gate terminal; and a second gate terminal formed over the second III-nitride semiconductor region between the third terminal and the fourth terminal and wherein the second heterojunction transistor is used in sensing and protection functions of the first power heterojunction transistor.
Claims
1. A III-nitride semiconductor based heterojunction power device, comprising: a first heterojunction transistor formed on a substrate, the first heterojunction transistor comprising: a first III-nitride semiconductor region formed over the substrate, wherein the first III-nitride semiconductor region comprises a first heterojunction comprising at least one two dimensional carrier gas of second conductivity type; a first terminal operatively connected to the first III-nitride semiconductor region; a second terminal laterally spaced from the first terminal and operatively connected to the first III-nitride semiconductor region; a first gate region formed over the first III-nitride semiconductor region between the first terminal and the second terminal; a first gate terminal contacting the first gate region, a second heterojunction transistor formed on the substrate, the second heterojunction transistor comprising: a second III-nitride semiconductor region formed over the substrate, wherein the second III-nitride semiconductor region comprises a second heterojunction comprising at least one two dimensional carrier gas of second conductivity type; a third terminal operatively connected to the second III-nitride semiconductor region; a fourth terminal laterally spaced from the third terminal in a first dimension and operatively connected to the second III-nitride semiconductor region, wherein the fourth terminal is operatively connected to the first gate terminal; a second gate region, formed over the second III-nitride semiconductor region between the third terminal and the fourth terminal; and a second gate terminal contacting the second gate region, and wherein the second heterojunction transistor is configured such that the second heterojunction transistor is used in sensing and protection functions of the first power heterojunction transistor; and further comprising a current sensing transistor monolithically integrated with the first heterojunction transistor which has a substantially identical structure to the first heterojunction transistor, and wherein the current sensing transistor is scaled to a smaller area than the first heterojunction transistor by a scale factor X, where X is larger than 1.
2. A heterojunction based power device according to claim 1, wherein the first heterojunction transistor further comprises a first one or plurality of highly doped semiconductor regions of a first conductivity type formed over the first III-nitride semiconductor region, and wherein the first gate terminal is formed over the first one or plurality of highly doped semiconductor regions; and wherein the second heterojunction transistor comprises a second one or plurality of highly doped semiconductor regions of the first conductivity type formed over the second III-nitride semiconductor region, and wherein the second gate terminal is formed over the second one or plurality of highly doped semiconductor regions.
3. A heterojunction based power device according to claim 2, wherein the second plurality of highly doped semiconductor regions comprises at least two highly doped semiconductor regions of the first conductivity type laterally spaced from each other in a second dimension.
4. A heterojunction based power device according to claim 1, wherein the second heterojunction transistor is configured as a depletion mode or normally-on field effect transistor.
5. A heterojunction based power device according to claim 1 wherein the sensing and protection functions are performed by sensing of a current through the first terminal of the first heterojunction transistor and by limiting of a gate voltage of the first heterojunction transistor.
6. A heterojunction based power device according to claim 1 wherein the sensing and protection functions are performed by sensing a first gate terminal voltage of the first heterojunction transistor and by limiting a voltage applied to a first gate of the first heterojunction transistor.
7. A heterojunction based power device according to claim 1 wherein the sensing and protection functions are performed by both sensing of a current through the first terminal of the first heterojunction transistor and by sensing a first gate terminal voltage of the first heterojunction transistor and as a result of either of the sensing functions, limiting a voltage applied to the first gate of the first heterojunction transistor.
8. (canceled)
9. A heterojunction based power device according to claim 1, wherein the first heterojunction transistor and the second heterojunction transistor are monolithically integrated on the same substrate.
10. A heterojunction based power device according to claim 1, wherein the device further comprises a first resistor and wherein a terminal of the current sensing transistor is operatively connected to a first terminal of the first resistor.
11. A heterojunction based power device according to claim 10, wherein a second terminal of the first resistor is operatively connected to the first terminal of the first heterojunction transistor.
12. A heterojunction based power device according to claim 11, further comprising a sensing pad and wherein a first terminal of the first resistor is connected to the sensing pad such that a current through the current sensing transistor can be measured
13. A heterojunction based power device according to claim 11, further comprising a second resistor and wherein the second resistor is in series with the first resistor.
14. A heterojunction based power device according to claim 11, wherein the second heterojunction transistor is configured as an enhancement mode transistor.
15. A heterojunction based power device according to claim 6, wherein the device further comprises a third transistor, wherein a drain terminal and a gate terminal of the third transistor are operatively connected, and wherein a source terminal of the third transistor is operatively connected to the first terminal of the first heterojunction transistor.
16. A heterojunction based power device according to claim 1, wherein the second heterojunction transistor is a normally-on transistor and is configured to lower or limit a voltage of the first gate terminal in response to a detection of a voltage of the first gate terminal over a predetermined threshold.
17. A heterojunction based power device according to claim 16, wherein the device further comprises a potential divider, wherein a terminal of the potential divider is connected to the first gate terminal and wherein a mid-point of the potential divider is connected to the second gate terminal.
18. A heterojunction based power device according to claim 16, wherein the second transistor further comprises a third gate terminal, and wherein the second gate terminal is connected to a midpoint of the potential divider; and wherein the device further comprises a first resistor and wherein the third gate terminal is connected to a first terminal of the resistor.
19. A heterojunction based power device according to claim 18, wherein the second heterojunction transistor comprises at least two pluralities of highly doped semiconductor regions of a first conductivity type, and wherein the second gate terminal is formed over one plurality of highly doped semiconductor regions, wherein the third gate terminal is formed over another plurality of highly doped semiconductor regions, and wherein each of the plurality of highly doped semiconductor regions comprises at least two highly doped semiconductor regions laterally spaced from each other in a second dimension.
20. A method of manufacturing a III-nitride semiconductor based heterojunction power device, the method comprising: forming a first III-nitride semiconductor region formed on a substrate, wherein the first III-nitride semiconductor region comprises a first heterojunction transistor comprising at least one two dimensional carrier gas of second conductivity type; forming a first terminal operatively connected to the first III-nitride semiconductor region; forming a second terminal laterally spaced from the first terminal and operatively connected to the first III-nitride semiconductor region; forming a first gate terminal formed over the first III-nitride semiconductor region between the first terminal and the second terminal; forming a second III-nitride semiconductor region formed over the substrate, wherein the second III-nitride semiconductor region comprises a second heterojunction transistor comprising at least one two dimensional carrier gas of the second conductivity type; forming a third terminal operatively connected to the second III-nitride semiconductor region; forming a fourth terminal laterally spaced from the third terminal in a first dimension and operatively connected to the second III-nitride semiconductor region, wherein the fourth terminal is connected to the first gate terminal; forming a second gate terminal formed over the second III-nitride semiconductor region between the third terminal and the fourth terminal; and forming the second gate terminal contacting the second gate region, and wherein the second heterojunction transistor is used in sensing and protection functions of the first heterojunction transistor; and forming a current sensing transistor monolithically integrated with the first heterojunction transistor which has a substantially identical structure to the first heterojunction transistor, and wherein the current sensing transistor is scaled to a smaller area than the first heterojunction transistor by a scale factor X, where X is larger than 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0101] The present disclosure will be understood more fully from the accompanying drawings, which however, should not be taken to limit the invention to the specific embodiments shown, but are for explanation and understanding only.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0115] The present disclosure will be understood more fully from the accompanying drawings, which however, should not be taken to limit the disclosure to the specific embodiments shown, but are for explanation and understanding only.
[0116]
[0117] In this embodiment the current sensing transistor 16 has an identical structure to the main power device 19, but is scaled to a known, much smaller area when compared to the main power device 19 (by a factor X where X is much larger than 1). The depletion mode transistor (second transistor) 14 is monolithically integrated with the first power transistor. The current sensing transistor 16 has the drain and the gate terminals connected to the gate and drain terminals of the main power transistor 19 respectively. The source of the current sensing transistor 16 is connected to one terminal of a resistor 15, or a resistive load (that could be formed of a normally-on transistor). The resistor 15 or resistive load could be monolithically integrated with the first power device 16, 19 and the second transistor 14 (by for example using a 2DEG layer). Alternatively, the resistor 15 or resistive load could be external. The second terminal of the resistor 15 could be connected to the source of the main power device 19 (as shown in
[0118]
[0119] The depletion mode transistor also includes a high voltage drain terminal 9 arranged in physical contact with the AlGaN layer 1. The high voltage drain 9 terminal forms an Ohmic contact to the 2DEG. A low voltage source terminal 8 is also arranged in physical contact with the AlGaN layer 1 and also forms an Ohmic contact to the 2DEG. The drain 9 and source 8 terminals consist of Ohmic metal contacts on the surface of AlGaN layer 1 or directly in contact with a good electrical connection to the 2DEG.
[0120] Regions of highly p-doped III-V semiconductor 11 are formed in contact with the AlGaN semiconductor layer 1. These have the function of reducing the 2DEG carrier concentration under the highly doped regions 11 when the device is unbiased, and are formed of p-GaN material in this embodiment. The p-GaN regions 11 are discrete regions and are spaced from each other in the 2nd dimension (the x-direction). The p-GaN regions 11, also known as p-GaN islands, extend in the x-direction in a discontinuous line. The discontinuous layer of a p-type GaN gate is made of islands placed within stripes or closed shapes. The highly p-doped GaN regions 11 may be Magnesium (Mg) doped. The highly p-doped GaN regions 11 extend along an axis which is perpendicular to the axis connecting the source terminal 8 and the drain terminals 9, where the current flows.
[0121] The highly doped layer 11 in the discontinuous gate structure of the depletion mode device may be manufactured in the same process step as a highly doped layer of the main power transistor. All p-GaN layers (continuous or discontinuous) can be done in the same process step. The difference between continuous and discontinuous layers is realized by a layout change of the same mask.
[0122] A gate control terminal 10 is configured over the highly doped regions 11 in order to control the carrier density of the 2DEG at the interface of the semiconductor layers 1, 2. All the p-GaN islands 11 of the depletion mode device are connected to the same gate electrode 10. The gate terminal 10 consists of metal contacts placed on the intermittent regions of the p-GaN islands 11. The electrical connection between the high voltage terminal (drain) 9 and the low voltage terminal (source) 8 is determined by a voltage signal applied on the third terminal (gate) 10. The gate control terminal 10 can be either an Ohmic contact or a Schottky contact.
[0123] The depletion mode device as described in the embodiments may be the depletion mode AlGaN/GaN HEMT shown in
[0124] The proposed depletion mode device enables the control of the device threshold voltage through adjustments in the layout design of the transistor rather than adjustments in epitaxial growth or the gate metal stack. Layout re-design leads to an optimized device at a much lower cost/effort than the other methods currently available.
[0125] The depletion mode device used as a component may be a normally-on depletion mode device where an increased positive gate bias voltage can be applied (>7V) before the main on-state conduction channel changes from drain-source to gate-source. Currently in state-of-the-art devices the voltage at which gate turn-on occurs is typically between 0.7-2V. At higher positive gate terminal bias, the proposed depletion mode device can achieve an increased carrier density in the channel beneath the gate terminals reducing the overall on-state resistance of the device.
[0126] This gate structure of the depletion mode device allows the fabrication of a depletion mode device in a fabrication process which could not be used to form a depletion mode device with a Schottky contact directly on the top AlGaN layer. In state-of-the-art device, the gate of the depletion mode device would have to be manufactured using additional process steps.
[0127] The use of such the depletion mode device can therefore enable increased integration of protection electronics with the main power switch. The monolithic integration of the electronics described above allows a reduction in the overall system size and costs as well as lower BOM (bill of material) and increased reliability. It can also lead to improved performance through the reduction of parasitic components associated with the interconnections between discrete devices.
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[0129] The second resistor 20 is added in series with the current sensing transistor 16. The second resistor forms a potential divider with the first resistor 15. The choice of resistances for the two resistors 15, 20 allows an easy adjustment of the maximum current level possible between the drain and source terminals of the main power transistor 19 in this arrangement.
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[0131] The heterojunction power device may include an over-current protection circuit as described above where the low voltage depletion mode transistor is replaced with a low voltage enhancement mode transistor 21. Similarly to previous embodiments, the potential at the gate terminal of the enhancement mode transistor 21 is increased as the current through the current sensing resistor 15 is increased. As current through the high resistance transistor 16 increases, the potential drop across the current sensing resistor 15 increases. This raises the potential on the gate of the low voltage enhancement mode transistor 21and thus adjusts its resistance. A critical current through the high resistance transistor 16 can turn on the low voltage enhancement mode transistor 21 limiting the potential on the gate of the first power transistor 16, 19. The circuit described can act as protection from a drain over-current event.
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[0133] In this embodiment the second terminal of the resistor 15 is used as an external terminal 22 instead of being connected to the source of the main power transistor 19. Additionally, a further external terminal 23 is added to measure the current through the current sensing transistor 16.
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[0136] In this embodiment of the disclosure, the normally-on transistor 14 is used to lower or limit the gate voltage on the first power transistor 26 when a condition of over gate voltage is detected in the first power transistor 26. The depletion mode transistor 14 may be a normally-on transistor or could alternatively be a normally-off transistor. The gate voltage detection is done by using the potential divider 17, 18 attached to the gate of the first power device 26 with the mid-point connected to the gate of the depletion mode transistor 14. The potential divider 17, 18 can be integrated with the main power transistor 26 and the depletion mode transistor 14 (for example by using 2DEG layers). Alternatively, the potential divider may include resistors or resistive loads (for example normally-on transistors) that are external to the transistor 14, 26.
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[0138] In this embodiment, a normally-on transistor 25 with a double gate is used, with the first gate connected to the mid-point of the potential divider 17, 18 described above and the second gate connected to the resistor/resistive load 15 attached to the current sensing transistor 16. In this case if one condition or the other occurs (over-current detection or over gate voltage-detection), then the normally-on transistor 25 has a steep increase in the current pulling the gate potential lower until one of the conditions (over-current detection or over gate voltage-detection) is no longer detected. This results in limiting the gate voltage of the first power transistor 16, 19 to a desired level for increased safe operating area and robustness.
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LIST OF REFERENCE NUMERALS
[0142] 1AlGaN layer
[0143] 2 GaN layer
[0144] 3 Transition layer
[0145] 4 Silicon substrate
[0146] 5 Substrate terminal
[0147] 6 SiO.sub.2 passivation
[0148] 7 Surface passivation dielectric
[0149] 8 Source terminal
[0150] 9 Drain terminal
[0151] 10 Gate terminal
[0152] 11 Highly doped pGaN cap
[0153] 12 Schottky gate terminal
[0154] 13 Uninterrupted conduction channel at zero gate-source bias
[0155] 14 Depletion mode transistor
[0156] 15 Current sensing resistor
[0157] 16 High resistance transistor
[0158] 17, 18 Potential divider resistors
[0159] 19 Low resistance transistor
[0160] 20 Resistor
[0161] 21 Low voltage enhancement mode transistor
[0162] 22, 23 External terminals
[0163] 24 Additional normally-on transistor
[0164] 25 Double gate depletion mode transistor
[0165] 26 Main power transistor
[0166] 27 Additional gate of double gate transistor
[0167] 28 Drain pad metal
[0168] 29 Transistor active area
[0169] 30 2DEG resistor 31 2DEG resistor active area
[0170] 32 Source pad metal
[0171] 33 Gate pad metal
[0172] The skilled person will understand that in the preceding description and appended claims, positional terms such as top, above, overlap, under, lateral, etc. are made with reference to conceptual illustrations of a device, such as those showing standard cross-sectional perspectives and those shown in the appended drawings. These terms are used for ease of reference but are not intended to be of limiting nature. These terms are therefore to be understood as referring to a device when in an orientation as shown in the accompanying drawings.
[0173] Although the disclosure has been described in terms of preferred embodiments as set forth above, it should be understood that these embodiments are illustrative only and that the claims are not limited to those embodiments. Those skilled in the art will be able to make modifications and alternatives in view of the disclosure which are contemplated as falling within the scope of the appended claims. Each feature disclosed or illustrated in the present specification may be incorporated in the disclosure, whether alone or in any appropriate combination with any other feature disclosed or illustrated herein.
[0174] Many other effective alternatives will occur to the person skilled in the art. It will be understood that the disclosure is not limited to the described embodiments, but encompasses all the modifications which fall within the spirit and scope of the disclosure.