CONCENTRATED SOLAR POWER RECEIVER
20200355400 ยท 2020-11-12
Inventors
- James Robert FISHER (Sydney, New South Wales, AU)
- Allan CURTIS (Sydney, New South Wales, AU)
- Kurt Friedrich DREWES (Sydney, New South Wales, AU)
- Bruce Alexander LESLIE (Sydney, New South Wales, AU)
- Timothy Peter JOST (Sydney, New South Wales, AU)
- Nicholas Paul BARTOS (Sydney, New South Wales, AU)
Cpc classification
F24S10/748
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/742
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/47
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S70/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S50/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S80/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S10/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S50/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S70/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A concentrated solar thermal receiver is mounted on a tower to receive concentrated solar thermal energy from a concentrating array of solar reflectors. The receiver comprises a single layered array of tubes configured to carry a heat transfer fluid such as sodium and defining in combination an exposed concentrated solar thermal energy receiving surface. The array of tubes have a lower fluid inlet header communicating with an inlet conduit, and an upper fluid outlet communicating with an outlet conduit. The tubes are arranged in a serpentine configuration and define a fluid flow path which is predominantly transverse and upward. The receiver includes a thermally insulating cover movable between an open position and a closed position in which the solar thermal energy receiving surface is covered to block or reduce the incidence of solar flux on the tubes or to reduce heat loss from the array of tubes when they are not operational.
Claims
1. A concentrated solar thermal receiver for receiving concentrated solar thermal energy from a concentrating array of solar reflectors, the receiver comprising: a single layered array of tubes configured to carry a heat transfer fluid and defining in combination an exposed concentrated solar thermal energy receiving surface, the array of tubes having a fluid inlet communicating with at least one inlet conduit, and a fluid outlet communicating with at least one outlet conduit, wherein the array of tubes are arranged in a serpentine configuration, and the array has predominantly transverse passes or components.
2-36. (canceled)
37. The concentrated solar thermal receiver of claim 1, wherein the fluid inlet comprises an operatively lower inlet header and the fluid outlet comprises an operatively upper outlet header, and the array of tubes extend between the inlet header and the outlet header, wherein the array of tubes defines a fluid flow path which is predominantly transverse and upward.
38. The concentrated solar thermal receiver of claim 1, wherein each tube in the array of tubes has an upright or longitudinal component between successive transverse passes or components.
39. The concentrated solar thermal receiver of claim 1 , wherein the array includes a mounting arrangement for mounting the array of tubes to a support or enclosure which is in turn mounted to a solar tower, the mounting arrangement being configured to allow transverse and upward/downward movement of the tubes in the array due to thermal contraction and expansion, the mounting arrangement including separators for preventing adjacent tubes from touching but maintaining them in an almost touching position.
40. The concentrated solar thermal receiver of claim 39, wherein the mounting arrangement comprises at least one support beam which carries movable mounts mounting one or more transverse tube components to the at least one support beam to permit transverse and upward/downward movement thereof.
41. The concentrated solar thermal receiver of claim 40, wherein the at least one support beam includes at least two longitudinally or vertically aligned support beams, and the movable mounts comprise linkages.
42. The concentrated solar thermal receiver of claim 41, wherein the linkages are rotatably and slidably mounted to the support beams, the linkages in turn being rotatably mounted to tabs on the one or more transverse tube components, the linkages being separated by the separators including slidable spacers.
43. The concentrated solar thermal receiver of claim 37, wherein the array of tubes comprises a plurality of multi-pass tubes which extend alongside one another in a parallel and serpentine array from an inlet manifold of the inlet header to an outlet manifold of the outlet header.
44. The concentrated solar thermal receiver of claim 37, wherein at least one of the inlet or outlet headers has a floating mount which allows it to move in concert with thermal expansion and contraction of the array of tubes.
45. The concentrated solar thermal receiver of claim 44, wherein the lower inlet header is provided with a floating mount and the upper outlet header is provided with a fixed mount for mounting the upper header to an upper portion of a support frame or enclosure.
46. The concentrated solar thermal receiver of claim 43, wherein a number of parallel tubes and a number of passes per tube are in inverse relationship with one another so that an overall number of transverse tube passes, whether from the same or different tubes, remains substantially the same.
47. The concentrated solar thermal receiver of claim 43, wherein lengths of the tubes in the array are substantially similar, and flow resistance of each tube is substantially similar so as to provide a similar dwell time of heat conductive fluid.
48. The concentrated solar thermal receiver of claim 37, wherein the array of tubes is substantially co-planar so as to provide a continuous co-planar energy receiving surface, with certain of the tubes being bent out of plane when an in-plane bend radius is too small, such that adjacent co-planar tubes are almost touching, whilst allowing for play between tubes.
49. The concentrated solar thermal receiver of claim 1, further comprising: a thermally insulating cover movable between an open position in which the solar thermal energy receiving surface is exposed to receive solar flux and a closed position in which the solar thermal energy receiving surface is covered to block or reduce incidence of solar flux on the tubes.
50. A concentrated solar thermal receiver for receiving concentrated solar thermal energy from a concentrating array of solar reflectors, the receiver comprising: a single layered array of tubes configured to carry a heat transfer fluid and defining a concentrated solar thermal energy receiving surface, the array of tubes having a fluid inlet communicating with at least one inlet conduit, and a fluid outlet communicating with at least one outlet conduit, wherein the array of tubes are arranged in a serpentine configuration, defining in combination an exposed concentrated solar thermal energy receiving surface; and a thermally insulating cover movable between an open position in which the solar thermal energy receiving surface is exposed to receive solar flux and a closed position in which the solar thermal energy receiving surface is covered to block or reduce incidence of solar flux on the tubes or to reduce heat loss from the array of tubes under conditions where the incidence of solar flux is substantially reduced or non-existent.
51. The concentrated solar thermal receiver of claim 50, further comprising: a support frame extending around the solar thermal energy receiving surface, wherein the cover is movable between the closed position in which it extends over the surface and at least part of the frame, and an open position in which it allows the surface to be fully exposed to solar thermal radiation; an actuator for moving the cover between the open and closed positions; and at least one sensor for activating the actuator in response to a sensed condition.
52. The concentrated solar thermal receiver of claim 50, wherein the cover is pivotable about an axis parallel to an upper end of the receiver, and the cover includes a counterweight for facilitating opening and closing of the cover.
53. The concentrated solar thermal receiver of claim 50, wherein the cover includes an outer side adapted to resisting high incident radiation and a mount for maintaining the outer side facing a source of high incident radiation in both the open and closed positions and in moving therebetween.
54. The concentrated solar thermal receiver of claim 53, wherein when the cover is in the open position it is located immediately below the receiver to provide protection from high incident radiation to that part of a receiver supporting structure immediately below the receiver and behind the cover.
55. The concentrated solar thermal receiver of claim 53, wherein the mount includes one of a four bar linkage-type mount for movably mounting the cover to a receiver supporting structure or tower, and a set of tracks carried on the receiver supporting structure or tower, the cover being fitted with followers to travel along the set of tracks.
56. The concentrated solar thermal receiver of claim 50, wherein the thermally insulating cover is configured to reduce convective and radiative heat loss from the array of tubes, in a system where the heat transfer fluid is not drained from the tubes when there is no solar flux on the tubes.
57. The concentrated solar thermal receiver of claim 1, wherein the heat transfer fluid is sodium and the tubes are constructed from a stainless steel alloy such as 230 or 625 or a nickel based alloy such as Inconel.
58. The concentrated solar thermal receiver of claim 1, wherein the array of tubes define at least one of a curved surface, a multi-faceted surface, a cylindrical or hemi-cylindrical surface, and an inverted frusto-cone or part thereof, at optimum angle from a vertical direction for receiving a solar flux concentration.
59. A concentrated solar thermal tower assembly, comprising: a concentrated solar thermal receiver for receiving concentrated solar thermal energy from a concentrating array of solar reflectors, the receiver further including: a single layered array of tubes configured to carry a heat transfer fluid and defining in combination an exposed concentrated solar thermal energy receiving surface, the array of tubes having a fluid inlet communicating with at least one inlet conduit, and a fluid outlet communicating with at least one outlet conduit, wherein the array of tubes are arranged in a serpentine configuration, and the array has predominantly transverse passes or components; and a solar thermal tower, wherein the concentrated solar thermal receiver is mounted to an upper portion of the solar thermal tower.
60. The concentrated solar thermal tower assembly of claim 59, wherein the solar thermal tower is pivotable between an upright position and a prone position for enabling maintenance thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Further aspects of the present disclosure and further embodiments of the aspects described in the preceding paragraphs will become apparent from the following description, given by way of example only with reference to the accompanying drawings.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0058] Referring first to
[0059] Referring now to
[0060] As is clearly depicted in
[0061] Most of the bends in the tubes are coplanar with the face of the receiver, as is shown at 28. However, where the required return bend radius is smaller than can be achieved, at location 30, for example, certain of the tubes (26.9 and 26.10) are bent out of plane as shown at 32, 34 and 36. The outer plane tubes are in turn bent back into uniplanar configuration with the remaining tubes of the receiver at locations 40 for example. The tubes are designed to ensure substantially equal resistance across each tube, so that the flow rate through each tube is similar. The dwell time of fluid through each tube is also similar due to most of the tubes being of substantially the same length. The tubes 26.9 and 26.10 are slightly longer due to the additional out of plane bends, but this is compensated for by virtue of the partly shielded out of plane portions not absorbing as much heat.
[0062] It can clearly be seen how at the inlet and outlet manifolds 18A and 22A alternate tubes extend from opposite sides of the inlet and outlet headers to allow sufficient space for the inlet and outlet manifold connections to be made, with the even numbered tubes having re-entrant portions allowing them to merge back into the uniplanar receiver.
[0063] The tubes are mounted together on a parallel pair of tubular support beams 42 and 44, details of which are shown more clearly in
[0064] The tube supports 42 and 44 are mounted to the enclosure 12 using an array of tie bars including inwardly extending tie bars 68 extending to the base of the enclosure 12 and upwardly extending tie bars 69 extending to the upper horizontal frame of the enclosure. The tie bars are fitted with universal couplings 70 to allow for some freedom of movement during expansion and contraction of the array of tubes.
[0065] Referring now to
[0066] In the particular embodiment the tubes have an external diameter of 26.7 mm and an internal diameter of 23.4 mm, with a resultant wall thickness of 1.65 mm. The overall height of the tube array is 1.73 m and the width of the array from each header, is approximately 2.2 m, with the width between outer vertical components being approximately 1.8 m. It will be appreciated that all of these dimensions may vary widely, depending on the desired target size, the type of heat transfer fluid being carried, materials used, and other variables. Typical dimension ranges are as follows, but are not limited to these ranges: [0067] Tube outer diameter range is typically 20 mm-40 mm, 25-30 mm or 26-28 mm. [0068] Array height and width are typically from 1.5 m1.5 m in the case of a flat receiver up to 9m diameter and 20 m high in the case of a cylindrical receiver, though this could be as little as 1 m diameter and 1.5 m high (5 m.sup.2). [0069] The overall receiver size is however determined by the total field heat input from the surrounding heliostat array, the need to manage the desired flux limit of 1500 kW/m.sup.2 at any point in the receiver, and the need to minimise flux spillage. The range of height or width dimensions may vary from 1.3 to 20.0 m.sup.2. The receivers don't need to be square, but square dimensions would cover receivers of 2-400 m.sup.2. A preferred size of square receiver is in the range of 10-15 m.sup.2, typically 13 m.sup.2 (3.7 m wide by 3.7 m high). [0070] Without being bound by theory, in order to minimise thermal stress gradient it is desirable that the tubes be made as thin as possible whilst maintaining their structural integrity. Taking the material used and the tube diameter into consideration, tube thicknesses from 1.8 mm to 1 mm are contemplated. In particular, for a tube external diameter of 25-27 mm, a thickness of 1.1-1.3 mm, or 1.2 mm is contemplated.
[0071] Suitable materials were selected for the receiver so as to allow for high and variable temperature operating conditions and subject to creep and fatigue. It was found that stainless steel alloys 230 and 625 were potentially viable alloys based on an evaluation of life used under 1000 hours of creep conditions, with mid-wall temperatures in the region of 650 C, but that other stainless steel alloys could also be used, such as 316H, 347H as well as nickel based alloys, such as Inconel.
[0072] It will be appreciated that the number of passes as well as the number of tubes may be varied, and that the supports may be arranged so that the receiver face may be flat, curved or multi-faceted, depending on the application. For example, a single tube may be used with say 60 passes, 2 tubes with 30 passes, 3 tubes with 20, 4 with 15, 5 with 12, 6 with 10, 10 with 6, or 20 with 3. In each case optimum duration of heating to a desired temperature of say 600 C needs to be balanced with optimum through flow.
[0073] It will be appreciated that the array of tubes extend from the operatively lower inlet header 18 to the operatively upper outlet header 22 so as to define a fluid flow path which is horizontal or upward (i.e. monotonic), and at no location downward, so as to facilitate the natural outflow or venting of gases through the outlet header and avoid or at least reduce the formation or accumulation of gas pockets, as well as to ensure relatively uniform flow resistance and constant fluid flow. At low flow rates with vertical up/down flow configuration, buoyancy effects can lead to local stagnation of flow in one or more tubes.
[0074] Referring now to
[0075] An array of tubes 19 extend between an inlet manifold of the inlet header and an outlet manifold of the outlet header in a serpentine configuration. The array of tubes is similarly angled forward at about twenty degrees from the vertical. The array of tubes 19 is similar to the array of 24 of the first embodiment.
[0076] An insulating door assembly 20A comprises a frame 22A having a forward frame portion 24A carrying a door 26A and a rearward frame portion 28A carrying a counterweight 30A. The frame is mounted pivotally on a shaft 32A via a pair of upright supports 34A. The shaft 32A is in turn carried on a pair of trunnions 36A which are mounted to the top portion of the closure 12 of the receiver. Extending rearwards from the upright supports 34A are pairs of tubular extension arms 38A, 40A making up the rear frame 28A. The counterweight 30A is bolted between the rearmost ends of the extension arms 38A.
[0077] Extending forwardly from the upright supports 34A are an inner pair of extension arms 40A which are mounted to an upper end of the door and an outer pair of extension arms 42A which are mounted on connecting apertured lugs 44A located midway along the outer face of the door 26A. A cross bar 47A extends between the uprights 34A. The outer face of the door 26A as well as the extension arms 40A, 42A are fitted with refractory boards 48A formed from a high-strength reinforced silica matrix composite, or other suitable temperature-resistant rigid materials to provide shielding from concentrated solar radiation. The front portion of the framework 12A is similarly fitted with refractory boards or plates 48AA.
[0078] The composition of the insulating door assembly can more clearly be ascertained from
[0079] The door assembly 20A pivots between an open position indicated in
[0080] As shown in
[0081] The actuator 64A can comprise any prime mover, including a compressed-air actuator, an electric or internal combustion motor or the like. The actuator is in turn configured to receive control signals from a remote controller. It will be appreciated that the door may be opened or closed in response to a number of such signals, including direct operator control or automatic opening and closing in response to one or more sensors, such as infrared sensors or cameras or flow sensors, detecting conditions requiring, for example, closure of the door. These could include overheating or cooling of the receiver, which would be measured by the temperature of sodium exiting the receiver, a blockage or restriction in the flow of sodium or other heat transfer fluid travelling through the tubular array, a power failure or extreme weather conditions.
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[0083] Referring now to
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[0085] As is clear form
[0086] An advantage of these arrangements over a door which pivots from the upper frame of the receiver is that in the open position the door protects that portion of the tower closest to the receiver from excess solar thermal radiation from the heliostat array, avoiding the need for additional refractory plating. In addition the additional load on the receiver mountings is avoided by the separate mounting arrangement of the door. In one embodiment, however, the upper and lower parts of the door surround may be formed with catches (not shown) with which the uppermost portion of the door 72 may engage via complemental catches (not shown) to increase the stability of the door in the open and closed positions. A further advantage is that it is the same side of the door which is exposed to the solar thermal radiation at all times, with the result that this exposed side of the door may be specifically configured to resist high thermal radiation.
[0087] In the case of the receiver, different configurations of tubes may be used, including the predominantly transverse serpentine configuration as exemplified above, or other configurations in which the flow of fluid through the tubes is predominantly transverse and upward (i.e. monotonic) from a lower inlet to an upper outlet.
[0088] It was found that in general the life of the receiver could be extended by distributing the heat flux evenly and arranging the receiver tubes in a serpentine pattern, as opposed to a single pass multi-tube array in which the tubes were predominantly vertical or upright.
[0089] A wide variety of heat transfer fluids may also be utilised, including molten salts, liquid metals, such as sodium, and water/steam. In the particular embodiments sodium was the preferred heat transfer fluid due to its high thermal conductivity, allowing it to heat up relatively quickly, and its relatively high heat capacity at high temperatures. The broad temperature range at which it remains a liquid (98 C to 883 C), provides a sufficient ceiling above operating temperatures in the range of 500 C to 600 C in the event of overheating, as well as a lower temperature of solidification, in comparison with salt, which has traditionally been used.
[0090] It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.