FOOT FOR A NESTABLE PALLET
20230043415 · 2023-02-09
Inventors
Cpc classification
B65D19/0028
PERFORMING OPERATIONS; TRANSPORTING
B65D19/40
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00407
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00567
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00338
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00323
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A foot for a pallet includes a lower part and an upper part being defined in the foot, the lower part being formed by a lateral wall and a bottom wall and the lower part having a cross section smaller than the upper part, so that when stacking one pallet on top of another pallet, the feet can be fitted, thus reducing the height of the resulting stack. A geometric envelope is defined in the lower part, wherein the lateral wall includes a movable part. The movable part is displaceable between a hidden position in which it does not protrude from the geometric envelope, and an extension position in which it protrudes from the geometric envelope. A pallet having a pallet body and a number of replaceable feet is also related.
Claims
1. A foot for a pallet comprising: a lower part and an upper part being defined in the foot, the lower part being formed by a lateral wall and a bottom wall and the lower part having a cross section smaller than the upper part, so that when stacking one pallet on top of another pallet, the feet are configured to be fitted to reduce the height of the resulting stack, a geometric envelope being defined in the lower part, wherein the lateral wall comprises a movable part, the movable part being displaceable between a hidden position in which the movable part does not protrude from the geometric envelope, and an extension position in which the movable part protrudes from the geometric envelope.
2. The foot according to claim 1, further comprising a housing for the movable part, the housing being an outwards oriented cavity.
3. The foot according to claim 2, wherein the movable part is articulated with an axis arranged in the lower section of the cavity.
4. The foot according to claim 1, wherein the movable part has at least one lower extension which, in the hidden position protrudes from the bottom wall, such that, when the foot rests on a bearing surface, the lower extension is pressed thus pushing the movable part towards the extension position.
5. The foot according to claim 3, wherein in the hidden position the lower extension is displaced with respect to the vertical projection of the axis so that when the foot approaches the ground, the contact with the ground exerts a moment with respect to the axis that causes the rotation of the movable part towards the extension position.
6. The foot according to claim 1, wherein the lower part and the upper part have a constant section, the transition between the lower part and the upper part having a non-uniform decreasing section, such that there is a smooth transition between the lower part and the upper part.
7. The foot according to claim 1, wherein the foot is oblong such that a length and a width are defined, the movable part being placed on a wall placed along the length direction.
8. The foot according to claim 1, wherein the lower part is provided with vertical stiffeners such that vertical through channels are formed in the lower part, the stiffeners being widened at their lower end.
9. A pallet comprising a pallet body and a plurality of feet, the pallet body having a length greater than the width, the pallet comprising four feet placed at the corners and two feet placed near the smaller side of the pallet body, wherein the corner feet are according to the foot of claim 1, the movable part being placed at the outer side.
10. The pallet according to claim 9, wherein the pallet body comprises a through hole for housing each foot, a surface of the holes and the upper part of the feet being provided with coupling means such that the feet are replaceable.
11. The pallet according to claim 10, wherein the coupling means comprise a plurality of vertical channels arranged in the surface of the holes, and hooks arranged in the upper part of the feet.
12. The pallet according to claim 11, wherein the coupling between the vertical channels and hooks has a horizontal gap between 1 mm and 5 mm.
13. The pallet according to claim 10, wherein the coupling between the vertical channels and hooks has a vertical gap between 1 mm and 5 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] To complete the description and in order to provide a better understanding of the disclosure, a set of drawings is provided. Said drawings form an integral part of the description and illustrate embodiments of the disclosure, which should not be interpreted as restricting the scope of the disclosure, but just as an example of how the disclosure can be carried out. The drawings comprise the following figures:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0075] As shown in
[0076] The lower part is formed by a lateral wall L11 and a bottom wall B11. The lower part 11 has a cross section smaller than the upper part 12, so that when stacking one pallet P on top of another pallet P, the feet 1 can be fitted thus reducing the height of the resulting stack, as shown in
[0077] A geometric envelope is defined in the lower part 11, which defines the general shape of the foot.
[0078] As shown in
[0079] When deployed, as shown in
[0080] With respect to the movable parts 13, their shape has also been optimized. It is appreciated that its shape, as shown in
[0081] In this sense, the section of the ends has also been optimized, which is rounded to allow the mobile element to rise in case of hitting an obstacle, such as a stone. It is noted that although more and more pallets run through automated systems, it will still be common for pallets to be “mistreated”, such as dragged, or pushed on the floor of industrial warehouses, etc.
[0082] The foot comprises a housing 14 for the movable part 13, the housing being an outwards oriented cavity 14, as shown in
[0083] The movable part 13 is articulated with an axis F arranged in the lower section of the cavity 14, as shown in
[0084] As shown in
[0085]
[0086] According to another embodiment, illustrated in
[0087] It is also noted that there could be several moving parts on each foot, of smaller size, so that if one fails, there would be redundancy, thus guaranteeing the correct positioning of the pallets on the conveyor belts.
[0088] As shown in
[0089] The foot is oblong such that a length and a width are defined, the movable part 13 being placed on a wall placed along the length direction, and occupying more than 60% of the whole length, as shown in
[0090] As shown in
[0091] Herein also a pallet comprising a pallet body 2 and a plurality of feet 1, 1′ is disclosed, as depicted in
[0092] The pallet body 2 has generally a length greater than the width, the pallet comprising four feet 1 placed at the corners and two feet 1′ placed near the smaller side of the pallet body 2.
[0093] The corner feet 1 are according to any of the variants disclosed above, the movable part 13 being placed at the outer side.
[0094] The pallet body 2 comprises a through hole H for housing each foot 1, 1′, a surface 2S of the holes H and the upper part of the feet 1, 1′ being provided with coupling means such that the feet 1, 1′ are replaceable. The holes have the direction perpendicular to the general plane of the pallet.
[0095] As shown in
[0096] The coupling between the vertical channels 21 and hooks the 22 has a horizontal gap between 1 and 2 mm.
[0097] The coupling between the vertical channels 21 and hooks the 22 has a vertical gap between 1 and 2 mm.
[0098] These gaps have proved to be essential to allow optimal stacking and destacking, i.e. without causing unnecessary blockages.
[0099] It is a solution to the technical problem of the high friction forces that exist between stacked pallets of the state of the art. Therefore, this selection of the coupling gaps constitutes an disclosure by itself.
[0100] Therefore, herein it is also disclosed a pallet P comprising a pallet body 2 and a plurality of feet 1, the pallet body 2 having a length greater than the width, the pallet comprising at least four feet 1 placed at the corners, wherein the pallet body 2 comprises a through hole H for housing each foot 1, a surface 2S of the holes H and the upper part of the feet 1 being provided with coupling means such that the feet 1 are replaceable, characterised in that the coupling means comprise a plurality of vertical channels 21 arranged in the surface of the holes H, and hooks 22 arranged in the upper part of the feet 1, the vertical channels 21 and hooks the 22 having a horizontal gap between 1 and 2 mm and a vertical gap between 1 and 2 mm.
[0101] As shown in
[0102] However, it is also emphasized that this possibility of rotation allowed by the particular configuration of the coupling means is also an inventive solution in itself. Even in the absence of a movable part 13, this possibility of rotation allows, as has been stated, to bring the outer surface L11 towards the outside, which will reduce the distance d illustrated in
[0103] Therefore, herein also is disclosed a pallet P comprising a pallet body 2 and a plurality of feet 1, the pallet comprising at least four feet 1 placed at the corners, wherein the pallet body 2 comprises a through hole H for housing each foot 1, a surface 2S of the holes H and the upper part of the feet 1 being provided with coupling means such that the feet 1 are replaceable, characterised in that the coupling means comprise a plurality of vertical channels 21 arranged in the surface of the holes H, and hooks 22 arranged in the upper part of the feet 1, wherein the coupling between the vertical channels 21 and hooks the 22 has a vertical gap, wherein the vertical gap on the external side of the foot is smaller than the vertical gap on the internal side, such that the foot can rotate about a longitudinal axis LF.
[0104] The disclosure also relates to a pallet P comprising a pallet body 2 and a plurality of feet 1, 1′, characterised in that the pallet body 2 and/or the feet comprise bumpers on the edges.
[0105] The disclosure also relates to pallet components, either feet or pallet bodies, provided at the edges with at least one impact absorber (bumper) B1, B2, B3, B4, B5.
[0106] In the case of the body, the bumpers are arranged on the sides of the pallet, except for the fitting edges of the feet, so as not to weaken the coupling between the feet and the pallet body.
[0107] Precisely these are the areas where the impact of the pallet trucks is more likely to be impacted, as the inventors have been able to verify.
[0108] The bumpers are designed in different ways for the body of the pallet and for the feet.
[0109] In the case of the pallet body, the bumpers are materialized through grooves GR arranged in the vicinity of the lateral parts so that between the groove GR and the outside there is a narrow plastic wall PW. Vertical absorbers walls AB are arranged in the groove GR, which act as energy absorbers. In this way, in case of impact, damage is minimized strongly.
[0110] In addition, it is an element that does not increase the cost of the pallet, as it is a feature that is just molded.
[0111] In the case of the feet, these bumpers are embodied as perimeter protrusions B4 arranged at the longitudinal ends of the feet, in the upper part 11 of the feet, at the level of the connection with the pallet body.
[0112] As can be seen in
[0113] In the same way, the bumpers consist of elongated projection, and provided with vertical holes, so that a deformable element is formed.
[0114] The height of the leg bumpers will be chosen from 1 to 2 cm in height and will more preferably be 1.5 cm.
[0115] As an alternative, it will be chosen that this height corresponds to that which allows the bumper to serve as a support between stacked pallets. Indeed, when stacking the pallets, the lower surface of the feet will rest on the upper edge of the ribs (17) of the feet of the lower pallet. In that situation, the bumpers will also receive pressure above their own pallet, and below the pallet on which their own pallet rests. This will contribute to further increase the support surface between pallets, decreasing the efforts, increasing their useful life.
[0116] It is emphasized that the bumpers, both of the pallet body and of the feet, constitute disclosures by themselves.
[0117] Therefore, herein it is also disclosed a foot 1 for pallet P, a lower part 11 and an upper part 12 being defined in the foot 1, the upper part comprising a coupling portion to a pallet body 2, bumpers B4, B5 being arranged below the coupling portion. Preferably the bumpers B4, B5 are molded with the foot itself and consist of a protruding edge, the protruding edge being provided with holes, such that an external wall and absorber walls are defined.
[0118] And also herein is disclosed a pallet body 2 comprising bumpers B1, B2 consisting in grooves or channels GR, such that an external wall PW is defined that separates the grooves or channels GR from the outside, absorber walls or stiffeners AB being arranged in the grooves or channels GR.
[0119] The thickness of the pallet wall PO, in the outer edge of the pallet foots 1, is between 15 and 20 mm, and is preferably 16 mm. This distance is an optimal compromise between the need to have a resistant area for the feet, and on the other hand the need to have the foot as close to the edge, and leave the maximum space between feet for the passage of the bars of the pallet trucks.
[0120] The length (understood as the dimension according to the longitudinal dimension) of the foot is also a compromise between: [0121] The need to have a sufficient support length for the foot to be able to rest between two consecutive rollers of a conveyor belt, and also increasing the bearing surface; and [0122] The need to have the maximum longitudinal distance between feet in order to have more space for the bars of the pallet trucks for its transversal introduction TI.
[0123] As can be seen in the figures, the feet arranged in the central plane have two parts, one arranged more external, close to the external front, and another disposed towards the interior.
[0124] The outermost part has a greater width than the inner part. The reason for this is that the dimensions of the external part, which is where the pallet truck operates, corresponds to the width of the central feet of standard wooden feet.
[0125] Now, since it is not necessary for the internal part to be so wide, which also weakens the body, it has been decided to equip the foot with the mentioned section change.
[0126] It is further appreciated that in the upper corners of the feet in which two orientation protuberances 11′, 12′ are located, there are respective openings W, intended for fitting the protrusion of the foot of the pallet arranged stacked on top of the pallet stack.
[0127] The two orientation protuberances 11′, 12′ are aimed at providing means for correctly orienting the pallet when it is not correctly oriented, that is when the sides are not parallel to the movement direction. By providing two protuberances or two vertical edges in the central foot, one of them will contact a stop fence and then will tend to correctly orientate the pallet. Even if the effect is for a few degrees, it is important for reducing misalignments that could hind the correct handling of the pallets in an automatic facility.
[0128] Now, another novel feature, that can be considered by itself as a further disclosure, will be disclosed.
[0129] As can be seen in
[0130] The tread of these rollers roll on the inner lateral surface PR of the feet. In particular, they are adapted to rest on the inner vertical surface PR of wooden pallets. As can be seen, these centering rollers GW generally have a chamfered shape, so that their diameter is decreasing at the ends of the tread.
[0131] As already stated in various passages of the present description, the present disclosure relates to nestable pallets, in which the feet are of decreasing section.
[0132] The centering and guiding rollers are arranged in a certain way on the conveyors, so that the location of the tread plane PR on the foot is fixed and imposes a maximum width of the foot wf, in case the section is left constant or kept decreasing, as can be seen in
[0133] The limitation of this maximum width wf can pose drawbacks when the pallet moves transversely and a distance between rollers of the conveyor that can be arranged with a larger separation than usual should be saved, which can happen in transitions between conveyor units. Therefore, any increase of the width wf that can be provided to the foot will be advantageous, always respecting that it is guaranteed that the surface PR can be at the correct distance.
[0134] Therefore, as shown in
[0135] Obviously, this widening is limited by the internal distance of the upper section of the foot, to continue guaranteeing that the pallets are nestable, as illustrated in
[0136] A practical embodiment of this feature, which can be considered as an inventive solution by itself, is illustrated in
[0137] Another feature, which can be considered a separate disclosure, is described below.
[0138] This feature relates to a foot for pallet, the foot comprising an upper part couplable to a pallet body and a lower part wherein the horizontal cross-section of the foot changes at a predetermined height to a horizontal cross-section whose length is smaller than the length of the bottom wall of the foot. In this way, the bottom wall of the foot is long enough to be supported by at least two rollers of a roller conveyor disposed underneath the foot and, at the same time, when the feet are coupled to a pallet, a standard pallet carrier fork fits between the feet being able to lift the pallet.
[0139] As already stated in various passages of the present description, the present disclosure relates to nestable pallets, in which the feet are of decreasing section.
[0140] When a pallet is moved on a roller conveyor disposed underneath the feet of the pallet, the feet should be long enough to be supported by at least two consecutive rollers at any time. Otherwise, the pallet would fall between the two consecutive rollers. However, if the feet are two long, the fork of a pallet carrier would collide with the feet when introducing the fork between the feet of the pallet or, once introduced, when the fork lifts the pallet.
[0141] In one aspect of the present feature, the feet comprise a lower part which comprises a bottom wall B11 which is longer than the distance between two consecutive rollers of a roller conveyor. Specifically, given a roller conveyor with an inter-roller distance below 250 cm, the length of the lower surface can be between 250 and 300 cm.
[0142] In another aspect of the present feature, a foot of a pallet 2 comprises a horizontal cross-section section whose length at a continuous height range is smaller than the length of the bottom wall of the lower part of the feet. The horizontal cross-section of the feet can change gradually (e.g. as shown by the change of horizontal cross-section 24 and the wedge-shaped section 23). Specifically, the difference between the length of the horizontal cross-section in the continuous height range and the length of the bottom wall of the lower part of the feet can be between 30 and 40 cm. In addition, the predetermined height at which the horizontal cross-section of the foot changes can be between 15 and 150 cm. However, these specific values can change according to the configuration of the fork of the pallet carrier (e.g. width, thickness, height of each fork bar). Specifically, the predetermined height can be a standard thickness of wood bars of the lower surface of standard pallets (the wood bars over which a fork of a carrier is introduced in order to lift the pallet).
[0143] The features of the previous embodiment are shown in
[0144] The previous embodiment can comprise a plurality of hooks on the external 22a and internal side 22b of the foot, arranged in the upper part of the feet 1 for coupling with a plurality of vertical channels 21 arranged in the surface of the holes H. This coupling comprises a vertical gap. The vertical gap on the external side 22a of the foot can be smaller than the vertical gap 22b on the internal side, such that the foot can rotate about a longitudinal axis determined by the plurality of hooks of the external side LF. The coupling between the vertical channels 21 and hooks the 22 has a horizontal gap between 1 and 2 mm.
[0145] The previous embodiment can comprise detectors arranged underneath the foot and oriented upwards, which is a further aspect of the present disclosure that facilitates its handling in automatic installations.
[0146] As shown in
[0147] In the embodiment shown in
[0148] The foot 1 shown in
[0149] The previous embodiment can comprise a plurality of hooks 22 arranged in the upper part of the foot 1 for coupling with a plurality of vertical channels 21 arranged in the surface of the holes H. The coupling between the vertical channels 21 and hooks the 22 has a horizontal gap between 1 and 2 mm.
[0150] The previous embodiment can comprise detectors arranged underneath the foot and oriented upwards, which is a further aspect of the present disclosure that facilitates its handling in automatic installations.
[0151] As shown in
[0152] As shown in
[0153] As shown in
[0154] As shown in
[0155] The foot 1 shown in
[0156] The previous embodiment can comprise a plurality of hooks on the external 22a and internal side 22b of the foot, arranged in the upper part of the feet 1 for coupling with a plurality of vertical channels 21 arranged in the surface of the holes H. This coupling comprises a vertical gap. The vertical gap on the external side 22a of the foot can be smaller than the vertical gap 22b on the internal side, such that the foot can rotate about a longitudinal axis determined by the plurality of hooks of the external side LF.
[0157] As shown in
[0158] The lateral wall of the previous embodiment comprises a movable part 13, which is displaceable between a hidden position in which it does not protrude from the geometric envelope (See
[0159] When deployed, as shown in
[0160] As shown in
[0161] The movable part 13 is articulated with an axis F arranged in the lower section of the cavity 14, as shown in
[0162] The movable part 13 can comprise a lower extension 15 which, in the hidden position protrudes from the bottom wall B11, such that, when the foot rests on a bearing surface S, the lower extension 15 is pressed thus pushing the movable part 13 towards the extension position. In the hidden position the lower extension 15 is displaced with respect to the vertical projection of the axis F so that when the foot approaches the ground, the contact with the ground exerts a moment with respect to the axis F that causes the rotation of the movable part 13 towards the extension position.
[0163] According to another embodiment, illustrated in
[0164] The foot is oblong such that a length and a width are defined, the movable part 13 being placed on a wall placed along the length direction, and can occupy more than 60% of the whole length, as shown in
[0165] The width of the wedge (distance from a lateral side to the opposite lateral side) should be short enough to allow the nesting of the feet of different pallets on top of each other. In addition, the dimension of the lateral side in the extension direction 28 of the movable part 13 is such that it does not extend, in the extension direction dimension, beyond the movable part 13 when the movable part 13 is in the extension position.
[0166] The foot 1 shown in
[0167] The previous embodiment can comprise a plurality of hooks 22 arranged in the upper part of the feet 1 for coupling with a plurality of vertical channels 21 arranged in the surface of the holes H. The coupling between the vertical channels 21 and hooks the 22 has a horizontal gap between 1 and 2 mm.
[0168] In addition,
[0169] In any of the previous embodiments which comprise the wedge-shaped section 23, the bottom wall of the wedged-shaped section 23 may be a curved wall in which the exterior end 29 of the curved wall is at a higher position than the section 30 of the curved wall that is in contact with the bottom wall B11 of the feet 1. In this way, the support by at least two rollers disposed underneath the foot 1 is improved, being further ensured and the feet is lighter.
[0170] In a particular embodiment, the pallet 2 comprises central and lateral feet 1. The central feet are those which are disposed between two feet of the pallet 2. The lateral feet are those which are closest to the periphery of the pallet 2. In this embodiment, the lateral feet (e.g. element 1 in
[0171] Another problem identified by the inventors is related to the depth of fitting of the pallet handling forks, in particular when they must enter on the long sides, which is usual in automatic installations, to unstack or disengage them from each other.
[0172] As the rear surface of the legs is flat and 90° to the side of the pallet, the fork can enter completely if it is behind the foot. But if the fork LF tries to enter before that surface, it simply bumps on the foot and cannot enter. In short, it is an all-or-nothing situation.
[0173] To solve this drawback, a foot as shown in
[0174] What is achieved with this is that the support surface of the foot is maintained, but a variable depth of entry of the forks LF is achieved, as illustrated in
[0175] Therefore, if for some reason the forks LF are very displaced towards the back or front of the pallet (remember that they enter from the side) then they will not meet immediately with the foot, but before doing so they will have a penetration course (24.7-46.7-67.74-101.7 mm as an example as shown in
[0176] And all this without reducing the support surface, which is essential to distribute the weight and ensure that the foot can withstand high weights without deforming and maintain its useful life.
[0177] And in a manner similar to the other features described in this specification, it also contributes to the adaptation of the pallet to an automated logistics facility.
[0178] In this text, the term “comprises” and its derivations (such as “comprising”, etc.) should not be understood in an excluding sense, that is, these terms should not be interpreted as excluding the possibility that what is described and defined may include further elements.
[0179] The disclosure is obviously not limited to the specific embodiments described herein, but also encompasses any variations that may be considered by any person skilled in the art within the general scope of the disclosure as defined in the claims.