WATER SPLITTING SYSTEM FOR HYDROGEN AND OXYGEN SEPARATION IN THE ABSENCE OF AN ION EXCHANGE MEMBRANE
20200354840 ยท 2020-11-12
Inventors
- Tayirjan Taylor ISIMJAN (Thuwal, SA)
- Kumudu MUDIYANSELAGE (Thuwal, SA)
- Hicham Idriss (Thuwal, SA)
- Khalid Albahily (Thuwal, SA)
Cpc classification
C25B9/17
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B9/00
CHEMISTRY; METALLURGY
C25B9/01
CHEMISTRY; METALLURGY
International classification
Abstract
Systems and processes for the production of hydrogen (H2) gas and oxygen (O2) gas from an aqueous electrolyte solution are described. A water-splitting system can include a reactor that includes H2 and O2 generating chambers that can be separate chambers but are not separated by a H2 and/or O2 gas permeable material. The H2 generating chamber can include a cathode and at least a first fluid inlet. The O2 generating chamber can include an anode in electrical communication with the cathode and at least a first fluid inlet. The first and second fluid inlets can each be configured to receive a purged electrolyte solution, a purge gas, or a mixture thereof.
Claims
1. A water-splitting system for the production of hydrogen (H.sub.2) gas and oxygen (O.sub.2) gas from an aqueous electrolyte solution, the system comprising: a reactor comprising: a H.sub.2 generating chamber comprising a cathode and at least a first fluid inlet fluidly coupled to a purged electrolyte source, a purge gas source, or a combination thereof; an O.sub.2 generating chamber comprising an anode in electrical communication with the cathode and at least a first fluid inlet fluidly coupled to the purged electrolyte source, the purge gas source, or a combination thereof, and a fluid mover for moving degassed electrolyte solution to the H.sub.2 generating chamber electrolyte inlet and the O.sub.2 generating chamber inlet via degassed electrolyte solution outlet and piping; wherein the piping fluidly couples the H.sub.2 generating chamber with the O.sub.2 generating chamber, and wherein the H.sub.2 and O.sub.2 generating chambers are coupled by one or more apertures.
2. The water-splitting system of claim 1, wherein the H.sub.2 or O.sub.2 gas permeable material is a membrane.
3. The water-splitting system of claim 1, further comprising a H.sub.2 reservoir fluidly coupled to the H.sub.2 generating chamber, the purged electrolyte source and an H.sub.2 product outlet.
4. The water-splitting system of claim 3, further comprising a H.sub.2 purification system, fluidly coupled to the H.sub.2 product outlet.
5. The water-splitting system claim 1, further comprising an O.sub.2 reservoir fluidly coupled to the O.sub.2 generating chamber, the purged electrolyte source, and an O.sub.2 product outlet.
6. The water-splitting system of claim 5, further comprising an O.sub.2 purification system, fluidly coupled to the O.sub.2 product outlet.
7. The water-splitting system of claim 1, wherein purged electrolyte source is fluidly coupled to the purge gas source.
8. The water-splitting system of claim 1, wherein the first fluid inlets are fluidly coupled to the purged electrolyte source, and wherein the H.sub.2 generating chamber further comprises a second inlet and/or the O.sub.2 generating chamber further comprises a second inlet, each second inlet fluidly coupled to the purge gas source.
9. (canceled)
10. The water-splitting system of claim 1, further comprising a conduit coupled to the H.sub.2 generating chamber and the O.sub.2 generating chamber, the conduit comprising a first aperture coupled to the H.sub.2 generating chamber and a second aperture coupled to the O.sub.2 generating chamber.
11. The water-splitting system of claim 1, wherein the anode and the cathode are comprised in a H.sub.2 and/or O.sub.2 gas impermeable material positioned at least partially between the H.sub.2 generating chamber and the O.sub.2 generating chamber.
12-15. (canceled)
16. A water-splitting process for the production of hydrogen (H.sub.2) gas and oxygen (O.sub.2) gas, the process comprising: (a) providing an electrolyte solution to each of the H.sub.2 generating chamber and the O.sub.2 generating chamber of the water-splitting system of claims 1 to 8 and 10 to 11, the electrolyte solution comprising water, a purge gas, and an electrolyte; (b) subjecting the electrolyte solution in the H.sub.2 generating chamber and the electrolyte solution in the O.sub.2 generating chamber to conditions sufficient to produce a H.sub.2 containing electrolyte solution in the H.sub.2 generating chamber and an O.sub.2 containing electrolyte solution in the O.sub.2 generating chamber, wherein at least a portion of the generated H.sub.2 is dissolved in the H.sub.2 containing aqueous electrolyte solution, and at least a portion of the generated O.sub.2 is dissolved in the O.sub.2 containing electrolyte solution; and (c) subjecting the H.sub.2 containing electrolyte solution and/or the O.sub.2 containing electrolyte solution to conditions suitable to produce a purge gas containing electrolyte solution, a gaseous H.sub.2 stream, a gaseous O.sub.2 stream, or combinations thereof.
17. The process of claim 16, further comprising: providing the purge gas containing electrolyte solution to the H.sub.2 generating chamber of the water-splitting system, the O.sub.2 generating chamber of the water-splitting system, or both, wherein the purge gas containing electrolyte solution comprises H.sub.2 and O.sub.2 in a molar H.sub.2/O.sub.2 ratio under the explosion limit; and/or providing a purge gas to the H.sub.2 generating chamber, the O.sub.2 generating chamber, or both; and providing the purged electrolyte solution to the H.sub.2 generating chamber and the O.sub.2 generating chamber.
18. The process of claim 16, wherein the water-splitting conditions comprise a pressure of 0.010 MPa to 2.1 MPa, a temperature of 5 C. to 100 C., a pH of 0 to 14, or a combination thereof.
19. The process of claim 16, wherein the purge gas reduces contamination of H.sub.2 into the O.sub.2 containing aqueous electrolyte stream, O.sub.2 into the H.sub.2 containing aqueous electrolyte stream, or both.
20. The process of claim 16, wherein: step (c) comprises: (i) compressing the H.sub.2 containing aqueous electrolyte solution stream to produce a gaseous H.sub.2 stream and the electrolyte solution comprising the purge gas, or (i) collecting the H.sub.2 containing aqueous electrolyte solution stream in the H.sub.2 reservoir, the O.sub.2 containing aqueous electrolyte solution stream in the O.sub.2 reservoir or both; (ii) separating the H.sub.2 gaseous stream from the H.sub.2 containing aqueous electrolyte solution and the O.sub.2 gaseous stream from the O.sub.2 containing aqueous electrolyte solution, or both; (iii) forming an aqueous electrolyte solution comprising residual H.sub.2, O.sub.2, or both; and (iv) purging the step (iii) aqueous electrolyte solution with the purge gas to form the purge gas containing aqueous electrolyte solution; and/or step (b) further comprises flowing the a portion of the electrolyte solution between the H.sub.2 generating chamber and the O.sub.2 generating chamber through at least one of the apertures of claim 10.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Advantages of the present invention may become apparent to those skilled in the art with the benefit of the following detailed description and upon reference to the accompanying drawings.
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[0038] While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings. The drawings may not be to scale.
DETAILED DESCRIPTION OF THE INVENTION
[0039] A discovery has been made that provides a solution to the inefficiencies of water-splitting systems (e.g., PEC systems and/or an electrolysis systems). The discovery is premised on a reactor that does not require the use of a H.sub.2 and/or O.sub.2 gas permeable material such as a membrane or an ionic bridge. In lieu of such a membrane, a reactor of the present invention can provide purged electrolyte solution to a hydrogen generating chamber and an oxygen generating chamber with a minimal amount of H.sub.2 or O.sub.2 cross contamination in the respective chambers.
[0040] These and other non-limiting aspects of the present invention are discussed in further detail in the following sections with reference to the FIGS. The systems and methods of described in
A. Water-Splitting Systems
[0041] Referring to
[0042] O.sub.2 generating chamber 108 can include anode 124 capable of oxidizing OH.sup. in electrolyte solution 114 to O.sub.2. In some embodiment anode 124 include a photocatalyst capable of catalyzing generation of O.sub.2 from water and electrolyte solution 114. Anode 124 and cathode 112 can be electrically coupled through circuit 126. Circuit 126 can be a wire (e.g., copper wire) that connects the two electrodes. In some embodiments, circuit 126 can include a power source to supply electricity to one or more electrons. It should be understood, that one of skill in the art can electrically connect the cathode and anode as needed depending on the chosen electrode or catalyst. O.sub.2 generating chamber 108 can include O.sub.2 outlet 128 and electrolyte solution outlet 130. O.sub.2 outlet 128 can allow generated O.sub.2 to be removed from the O.sub.2 generating chamber and be in fluid communication with purification systems and/or collection systems (not shown). Electrolyte solution outlet 130 can be in fluid communication with electrolyte source 104 via piping 132 to allow O.sub.2 containing electrolyte solution to be removed from O.sub.2 generating chamber 108 and be provided to electrolyte source 104.
[0043] Electrolyte source 104 can include electrolyte solution inlet 134, purge gas (e.g., N.sub.2, argon, inert gas, or other gases) inlet 136, and electrolyte solution outlet 138. Electrolyte solution inlet 134 can be in fluid communication with piping 120 and/or other piping that allow gas containing (e.g., H.sub.2 and/or O.sub.2) electrolyte solutions and/or fresh electrolyte solution to enter electrolyte source 104. Purge gas inlet 136 can be in fluid communication with sparging system (not shown) capable of delivering a sufficient amount of purge gas to substantially or completely remove (degas) dissolved reactive gases (e.g., H.sub.2 and/or O.sub.2), forming degassed electrolyte solution 140. In certain instances, the purge gas can be any gas that does not react with the water-splitting materials or reagents (e.g., cathode material, anode material, intermediate reactants, products, or water). Non-limiting examples of purge gas include nitrogen (N.sub.2), helium (H.sub.2), argon (Ar), carbon dioxide (CO.sub.2), hydrocarbon gases (e.g., methane, ethane, propane and butane). In a preferred embodiment, N.sub.2 is used as the purge gas. System 100 can include fluid mover 146 (e.g., a pump). Degassed electrolyte solution 140 can be moved using fluid mover 146 to H.sub.2 generating chamber electrolyte inlet 142, O.sub.2 generating chamber inlet 144, via degassed electrolyte solution outlet 138 and piping 148, 150, and 152. Piping 148, 150, and 152 can fluidly couple the H.sub.2 generating chamber with the O.sub.2 generating chamber. In some embodiments, pressure from purge gas entering inlet 136 is sufficient to move the electrolyte solution to the various chambers. Removing the H.sub.2 and O.sub.2 from the electrolyte solution can minimize or inhibit cross-contamination of H.sub.2 into the O.sub.2 generating chamber and/or O.sub.2 into the H.sub.2 generating chamber. Such cross contamination can cause formation of water molecules from reactions of H.sup.+ and or OH.sup. with the generated O.sub.2, H.sub.2 respectively. The reactive gas mixture can be removed from the electrolyte source via reactive gas outlet 154. Reactive gas mixture can be a mixture of H.sub.2, O.sub.2 and purge gas and have a molar H.sub.2 to O.sub.2 ratio under the flammability limit. Reactive gas outlet 154 can be in fluid communication with a collection unit, purification unit, transportation line, or the like. In some embodiments, system 100 is an electrolysis system or a photoelectrochemical system.
[0044] In some embodiments, the water-splitting system includes a H.sub.2 reservoir and an O.sub.2 reservoir fluidly coupled to the electrolyte source and the H.sub.2 generating chamber and the O.sub.2 generating chamber. Inclusion of H.sub.2 and O.sub.2 reservoirs can allow for separation of the H.sub.2 gas and/or O.sub.2 gas from the H.sub.2 and O.sub.2 containing electrolyte solutions prior to the electrolyte solution entering electrolyte source 104. Referring to
[0045] O.sub.2 reservoir 204 can be in fluid communication with O.sub.2 generating chamber 108 of reactor 102 via O.sub.2 outlet 128, piping 218, and reservoir O.sub.2 inlet 220. As O.sub.2 is generated in O.sub.2 generation chamber 108, a mixture of electrolyte solution with dissolved and free O.sub.2 can exit the O.sub.2 generation chamber and enter O.sub.2 reservoir. In O.sub.2 reservoir 204, aqueous electrolyte droplets separate from the gaseous O.sub.2. In some embodiments, the purge gas can enter O.sub.2 generating chamber 108 through inlet 144 or a second inlet (not shown) and purge or sweep gaseous O.sub.2 from O.sub.2 generating chamber 108 into O.sub.2 reservoir 204. Addition of the purge gas into O.sub.2 generating chamber 106 can saturate the anode with purge gas and inhibit OH-ions present to combine with any H.sup.+ present to form H.sub.2O. Gaseous O.sub.2 can exit O.sub.2 reservoir 204 via O.sub.2 outlet 222 and be in fluid communication with O.sub.2 permeable membrane 224 via piping 226. Membrane 224 can be an O.sub.2 permeable membrane capable of separating O.sub.2 from the purge gas and/or trace amounts of H.sub.2.
[0046] H.sub.2 reservoir 202 and O.sub.2 reservoir 204 can be in fluid communication with electrolyte source inlet 146 via piping 228 and 230, respectively. Electrolyte source 104 can receive electrolyte solution from H.sub.2 reservoir 202, O.sub.2 reservoir 204, or both. Such an electrolyte solution can have dissolved H.sub.2 and O.sub.2 in the solution. The dissolved H.sub.2 and O.sub.2 can be removed from the electrolyte solution to produce a degassed electrolyte solution that can be returned to H.sub.2 generating chamber and O.sub.2 generating chamber via piping 146, 148 and 150 as described for system 100.
[0047] In some embodiments, the H.sub.2 generating chamber and the O.sub.2 generating chamber can be in direct fluid communication with each other. By way of example, the two chambers can include an aperture that connects the two chambers. The aperture can be any size or shape (e.g., parabolic, circular, elliptical, trapezoid, parallelogram, square, rectangular, polygonal, or the like). The aperture can be sized to be sufficient to allow mass transport of ions (H.sup.+) and (OH.sup.) at a rate sufficient to sustain a water-splitting reaction. Such sizing can be determined by known engineering methods depending on the size of the reactor.
[0048] In some embodiments of the present invention, the water-splitting system includes a H.sub.2 and/or O.sub.2 impermeable material. Referring to
[0049] In some embodiments, the water-splitting system of the present invention can have a stacked configuration as shown in
[0050] In some embodiments, the water-splitting system of the present invention can have a reactor having a stacked configuration that includes inlets for purge gas and electrolyte solution and outlets for H.sub.2 containing electrolyte solution and O.sub.2 containing electrolyte solution as shown in
B. Materials
[0051] 1. Polymeric Materials
[0052] As discussed above, the systems of the present invention can be made from transparent or opaque polymeric materials. Non-limiting examples of polymeric materials include thermoset and thermoplastic materials. The polymeric material can include a thermoplastic polymer, such as, for example, polyethylene terephthalate, polycarbonate (PC), polybutylene terephthalate (PBT), poly(1,4-cyclohexylidene cyclohexane-1,4-dicarboxylate) (PCCD), glycol-modified polycyclohexyl terephthalate (PCTG), poly(phenylene oxide) (PPO), polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), polymethyl methacrylate (PMMA), polyethyleneimine or polyetherimide (PEI) or a derivative thereof, a thermoplastic elastomer (TPE), a terephthalic acid (TPA) elastomer, poly(cyclohexanedimethylene terephthalate) (PCT), polyethylene naphthalate (PEN), a polyamide (PA), polystyrene sulfonate (PSS), polyether ether ketone (PEEK), polyether ketone ketone (PEKK), acrylonitrile butyldiene styrene (ABS), polyphenylene sulfide (PPS), a copolymer thereof, or a blend thereof. The polymeric material can comprise a thermoset material, such as, for example, an unsaturated polyester resin, a polyurethane, bakelite, duroplast, urea-formaldehyde, diallyl-phthalate, epoxy resin, an epoxy vinylester, a polyimide, a cyanate ester of a polycyanurate, dicyclopentadiene, a phenolic, a benzoxazine, a co-polymer thereof, or a blend thereof. In a preferred embodiments, the entire or portions of the PEC system is made from PMMA.
[0053] Polycarbonate polymers suitable for use in the present disclosure can have any suitable structure. For example, such a polycarbonate polymer can include a linear polycarbonate polymer, a branched polycarbonate polymer, a polyester carbonate polymer, or a combination thereof. Such a polycarbonate polymer can include a polycarbonate-polyorganosiloxane copolymer, a polycarbonate-based urethane resin, a polycarbonate polyurethane resin, or a combination thereof.
[0054] Such a polycarbonate polymer can include an aromatic polycarbonate resin. For example, such aromatic polycarbonate resins can include the divalent residue of dihydric phenols bonded through a carbonate linkage and can be represented by the formula:
##STR00001##
where Ar is a divalent aromatic group. The divalent aromatic group can be represented by the formula: Ar.sub.1YAr.sub.2, where Ar.sub.1 and Ar.sub.2 each represent a divalent carbocyclic or heterocyclic aromatic group having from 5 to 30 carbon atoms (or a substituent therefor) and Y represents a divalent alkane group having from 1 to 30 carbon atoms. For example, in some embodiments, Ar.sub.1YAr.sub.2 is Ar.sub.1C(CH.sub.3)Ar.sub.2, where Ar.sub.1 and Ar.sub.2 are the same. As used herein, carbocyclic means having, relating to, or characterized by a ring composed of carbon atoms. As used herein, heterocyclic means having, relating to, or characterized by a ring of atoms of more than one kind, such as, for example, a ring of atoms including a carbon atom and at least one atom that is not a carbon atom. Heterocyclic aromatic groups are aromatic groups having one or more ring nitrogen, oxygen, or sulfur atoms.
[0055] In some embodiments, Ar.sub.1 and Ar.sub.2 can each be substituted with at least one substituent that does not affect the polymerization reaction. Such a substituent can include, for example, a halogen atom, an alkyl group having from 1 to 10 carbon atoms, an alkoxy group having from 1 to 10 carbon atoms, a phenyl group, a phenoxy group, a vinyl group, a cyano group, an ester group, an amide group, or a nitro group.
[0056] Aromatic polycarbonate resins suitable for use in the present disclosure can be commercially available, such as, for example, Lexan HF1110, available from SABIC Innovative Plastics (U.S.A.), or can be synthesized using any method known by those skilled in the art. Polycarbonate polymers for use in the present disclosure can have any suitable molecular weight; for example, an average molecular weight of such a polycarbonate polymer can be from approximately 5,000 to approximately 40,000 grams per mol (g/mol).
[0057] 2. Electrolyte Solution
[0058] The electrolyte solution can be an aqueous solution that has a pH of 0 to 14. In some embodiments, the electrolyte solution is a buffer solution have a pH of 6 to 7.5, or greater than, equal to, or between any two of 6.0, 6.1, 6.2, 6.3, 6.4, 6.5, 6.6, 6.7, 6.8, 6.9, 7.0, 7.1, 7.2, 7.3, 7.4 and 7.5. The amount of electrolyte solution can be varied to fit the system. In some embodiments, an amount of electrolyte in the H.sub.2 and O.sub.2 reservoirs is minimal. By way of example, the amount of electrolyte is at least 5 vol % of the total volume of the reservoirs. In some embodiments, the amount of electrolyte solution in the reactor is 5 to 100% of the volume of the reactor. The electrolyte solution can be an aqueous solution of inorganic salts. The inorganic salts can have positive (K.sup.+, Na.sup.+, NH.sub.4.sup.+, Ca.sup.2+) and negative (NO.sub.3.sup., SO.sub.4.sup.2, PO.sub.4.sup.3, H.sub.2PO.sub.4.sup., HPO.sub.4.sup.2) ions that do not involve any kind of redox reaction under water oxidation condition in order to avoid possible redox reaction except pure water splitting reaction. Non-limiting examples of buffer solutions include phosphonium salts, sulfate salts, carbonate salts, and mixtures thereof.
[0059] 3. Anode, Cathode, and Photocatalysts
[0060] Any anode or cathode material known for water-splitting reactions can be used. Non-limiting examples of anode material include metal oxides. Non-limiting examples of cathode material include metals or metal alloys. The metal oxide and metals can include platinum (Pt), cobalt (Co), molybdenum (Mo), nickel (Ni), iron (Fe, tungsten (W), tin (Sn), ruthenium (Ru), irdium (Ir), copper (Cu), manganese (Mn), chromium (Cr), zinc (Zn), cerium (Ce), lanthanum (La) or oxides, or alloys thereof. Non-limiting examples of oxygen evolution catalysts include Ir, Ru, Co, Co/phosphorus (P), CoFe, Cu, Fe, FeMn, Ni, NiCe, NiCo, NiCr, NiFe, NiCe, NiCeCoCe, NiLa, NiMoFe, NiSn, NiZn, or oxides thereof, or combinations thereof. Non-limiting examples of hydrogen evolution catalysts can include, Pt, Co, CoMo, CoNiFe, Fe, FeMo, Mo/sulfur (S), Ni, NiCo, NiFe, NiMo, NiMoC, NiMoFe, NiSn, NiW, or combinations thereof.
[0061] The photocatalysts useful in the present invention is suitable to generate H.sub.2 and O.sub.2 from water. By way of example, Z-scheme catalysts using two different semiconductor materials. In a preferred embodiment, the anodic catalyst can include metal oxides and the cathodic catalyst can include metal/metal alloy. Non-limiting examples semiconductor materials include strontium (Sr), titanium (Ti), Co, and thallium (Tl), and arsenic (As). Dopants such as phosphorous (P), sulfur (S) and barium (Ba) can be added. Non-limiting examples of semiconductor-type catalysts include SrTiO.sub.3, BaTiO.sub.3, GaN, CoPS, GaAs, GaAs/InGaP, NiMo/GaAs, InGaP/TiO.sub.2Ni, or combinations thereof. The photocatalysts can have layers of metals, metal oxides, and other materials of various thicknesses (e.g., 1 nm to 300 microns or any value there between. For example, a cathodic photocatalyst can include a bottom Ga layer, a InGaAs layer, a Tl layer, backsurface field layer (BSF), two InGaAs layers, an InGaP layer, a Tl layer, a BSF layer, two InGaP layers, an AlInP layer, and a top layer of InGaAs. In another example, an anodic photocatalyst can include be a p-n junction type catalyst that can include a GaAs layer on a support with InAlP layer, InGaP layer, a InGaP layer, a AlInGaP layer, a AlGaAs layer, an InGaP layer, an InAlP layer, a GaAs layer, a InGa P layer, a GaAs layer, and a Ni substrate layer as the top layer.
[0062] Systems 100, 200, 300 and 400 can have photocatalysts arranged as shown in
[0063] In some embodiments, photocatalysts can be are used either for generating H.sub.2 or O.sub.2 and they can separated from corresponding counter electrodes. The photocatalysts (e.g., 112 and/or 124) and corresponding electrodes (e.g., 112 and/or 124) can be connected through circuit 126 (e.g. a copper wire). The photocatalyst can be based on tandem, Z-scheme or multi-junction structures. In some embodiments, circuit 126 can be attached to impermeable material 402 or conduit 302. Referring to
[0064] Referring to
[0065] 4. Gas Selective Membranes for Gas Phase Separation
[0066] Hydrogen selective and oxygen selective membranes used to purify the generated H.sub.2 and/or O.sub.2 can be manufactured or be obtained from commercial sources. Non-limiting examples of commercial membrane sources are Air Products (U.S.A.), Membrane Technology Research, Inc. (U.S.A.), Air Liquid (U.S.A.), UBE Industries, LTD. (JAPAN), or the like.
[0067] Non-limiting examples of materials that compose the hydrogen separation membrane include polymeric and carbon membranes. Polymeric membranes typically achieve hydrogen selective molecular separation via control of polymer free volume. Polymeric membranes may be comprised, for example, of glassy polymers, epoxies, polysulfones, polyimides (e.g., polyimide membrane from UBE, or Proteus membranes from Membrane Technology and Research, Inc., and other materials, and may include crosslinks and matrix fillers of non-permeable (e.g., dense clay) and permeable (e.g., zeolites) varieties to modify polymer properties. Carbon membranes are generally microporous and substantially graphitic layers of carbon prepared by pyrolysis of polymer membranes or hydrocarbon layers. Carbon membranes may include carbonaceous or inorganic fillers, and are generally applicable at both low and high temperature. The hydrogen separation membrane may be a dense membrane composed only of the above-mentioned materials, or may be a dense thin membrane composed of the above-mentioned materials supported on a porous body. In the case of the former, the thickness of the hydrogen separation membrane is preferably 0.1 m or more and more preferably 0.5 m to 5 m from the viewpoints of mechanical strength and hydrogen permeability. In the case of the latter, the thickness of the thin membrane is 0.1 to 25 m or more and more preferably 0.1 m to 2 m from the viewpoint of processability.
[0068] In cases where the hydrogen separation membrane includes the dense thin membrane composed of the above-described materials and the porous body supporting the membrane thereon, the replacement of gaseous species tends to be inhibited on the side of the porous body and, thus, it is preferable for a dense thin membrane to be the side contacted with a mixed gas, and a porous body to be the side contacted with permeated hydrogen.
[0069] Oxygen selective membranes can include a perfluorocarbon material, a polysiloxane material, a fluorinated polysiloxane material, a perfluorinated polyethers material, and an alkyl methacrylate-based copolymeric material. Oxygen selective membranes are available from commercial sources. For example, Sepuran membranes from Evonik Industries (Austria) can be used. In some embodiments, oxygen can be released to the environment.
C. Method of Producing H.sub.2 and O.sub.2 from Water
[0070] The water-splitting systems of the present invention can be used to produce H.sub.2 and O.sub.2 from water. With reference to
[0071] In reactor 102, current and/or electromagnetic radiation can be applied to anode 124 to generated electrons, which travel through circuit 126 to cathode 112 to generate H.sub.2. In some embodiments, both anode and cathode photocatalysts can receive electromagnetic radiation. In other embodiments, voltage and light are applied. When electromagnetic radiation is used, the source of the electromagnetic radiation can be natural (e.g., sunlight) or artificial (e.g., a lamp). A non-limiting example of an artificial source is a UV lamp that provides light at 300 to 400 nm. Excitation of the photocatalyst 112 in the presence of water can generate hydrogen ion (H.sup.+). Conditions for the water-splitting can include temperature and pressure. The reaction temperature can be greater than, equal to, or between any two of 5 C., 10 C., 20 C., 30 C., 40 C., 50 C., 60 C., 70 C., 80 C., 90 C. and 100 C. The reaction pressure can be greater than, equal to, or between any two of 0.01 MPa, 0.1 MPa, 0.5 MPa, 1 MPa, 1.1 MPa, 1.2 MPa, 1.3 MPa, 1.4 MPa, 1.5 MPa, 1.6 MPa, 1.7 MPa, 1.8 MPa, 1.9 MPa, 2.0 MPa and 2.1 MPa.
[0072] As H.sub.2 and O.sub.2 are generated, electrolyte solution 114 having H.sub.2 and O.sub.2 dissolved therein exits chambers 104 and 106 and enters H.sub.2 reservoir 202 and O.sub.2 reservoir 204, respectively. In some embodiments, electrolyte solution 114 exiting H.sub.2 generating chamber 106 passes through a compressor and gaseous H.sub.2 is separated from the electrolyte solution and enters purification unit 212. In some embodiments, a compressor is not used. In H.sub.2 reservoir 202, dissolved H.sub.2 is released from the electrolyte solution producing an electrolyte solution that can have less than 0.2 ppm or 0 to 0.2 ppm dissolved H.sub.2 remaining. Released H.sub.2 can exit H.sub.2 reservoir 202 and enter purification and/or collection unit 212. In some embodiments, released H.sub.2 can be provided directly to other units or used as a fuel. In O.sub.2 reservoir 204, dissolved O.sub.2 is released from the electrolyte solution producing an electrolyte solution that can have 0.2 ppm to 0.4 ppm or greater than, equal to, or between any two of 0.2 ppm, 0.25 ppm, 0.3 ppm, 0.35 ppm and 4 ppm of O.sub.2 remaining. Released O.sub.2 can exit O.sub.2 reservoir 202 and enter purification and/or collection unit 214. In some embodiments, released O.sub.2 can be provided directly to other units for use as an oxidant. Release of H.sub.2 and O.sub.2 can be facilitated by purging, compression, heating or any known techniques to degas an aqueous solution.
[0073] The electrolyte solutions can exit reservoirs 202, 204, and enter electrolyte source 104. As shown in the
EXAMPLES
[0074] The present invention will be described in greater detail by way of specific examples. The following examples are offered for illustrative purposes only, and are not intended to limit the invention in any manner. Those of skill in the art will readily recognize a variety of noncritical parameters which can be changed or modified to yield essentially the same results.
Example 1
Generation of H.SUB.2 .and O.SUB.2 .from an Aqueous Electrolyte Solution in the Absence of a Purge Gas
[0075] A water-splitting system included a reactor having electrolyte (200 mL, 0.1 M Na.sub.2SO.sub.4), an anode (Pt coated-Ni mesh) in an O.sub.2 generating chamber, a cathode (GaAs based triple junction solar cell) in an H.sub.2 generating chamber. The H.sub.2 generating chamber connected to a H.sub.2 reservoir and the O.sub.2 generating chamber were connected to an O.sub.2 reservoir. The reactor and the H.sub.2 and O.sub.2 reservoirs were connected to an electrolyte reservoir. The reactor was irradiated with a solar simulator at the intensity of 1 Sun (100 mW/cm.sup.2). The light intensity reaching the reactor was maintained at 100 mW/cm.sup.2 by adjusting the distance between the lamp and the reactor cell. The distance range was typically between is between 20 cm to 50 cm depending on the desired light flux. The rate of pumping of the electrolyte solution through the system was about 100 mL/min. No nitrogen purge was used. In the absence of a nitrogen purge, 75% H.sub.2/O.sub.2 separation was achieved (Table 1). Solar To Hydrogen (STH) was 7.5% at pH=7 under one sun. Table 1 lists the total water splitting results with multi-junction system using the membrane-less reactor without the N.sub.2 purging during the water-splitting reaction. From the data, it was determined that the dissolved H.sub.2 gas was transferred from the H.sub.2 reservoir (Compartment 1) to the O.sub.2 reservoir (Compartment 2) via the O.sub.2 chamber (See,
TABLE-US-00001 TABLE 1 Compart- Compart- Compartment 1 plus Results ment 1 ment 2 Compartment 2 H.sub.2 (mmol/s) 6 10.sup.6 2 10.sup.6 8 10.sup.6 Exposed Area (cm.sup.2) 0.25 0.25 0.25 G (J/mol at 25 C.) 237000 237000 237000 Flux (mW/cm.sup.2) 100 100 100 320-1000 nm STH (%) 5.688 1.896 7.584
Example 2
Cross-Contamination of H.SUB.2 .and O.SUB.2 .from an Aqueous Electrolyte Solution as a Function of Flow
[0076] Using the experimental reactor system of Example, 1 the cross-over of H.sub.2 to the O.sub.2 chamber was studied as a function of nitrogen flow. In this study, H.sub.2 was injected into the H.sub.2 reservoir (C1 in
Example 3
Cross-Contamination of H.SUB.2 .and O.SUB.2 .from an Aqueous Electrolyte Solution as a Function of Time
[0077] Using the experimental design of Example, 3, the performance/efficiency of the separation of H.sub.2 and O.sub.2 of the reactor system in the presence of both gases was evaluated. H.sub.2 and O.sub.2 were injected into H.sub.2 reservoir (C1,
[0078] Based on the data, the low amount of H.sub.2 and O.sub.2 crossing resulted in a H.sub.2/O.sub.2 oxygen mixture with low H.sub.2 and O.sub.2 ratios, which was under the explosion limit (5%). As a result, the H.sub.2 rich gas mixture of H.sub.2, O.sub.2 and N.sub.2 can be further separated by conventional gas separation membrane to obtain high purity H.sub.2 when needed.