SHORT-WAVE INFRARED DETECTOR AND ITS INTEGRATION WITH CMOS COMPATIBLE SUBSTRATES
20200357841 ยท 2020-11-12
Inventors
Cpc classification
H01L31/107
ELECTRICITY
H01L31/1892
ELECTRICITY
H01L31/0312
ELECTRICITY
H01L27/14698
ELECTRICITY
International classification
H01L31/0312
ELECTRICITY
H01L31/107
ELECTRICITY
Abstract
Disclosed is a low temperature method of fabrication of short-wave infrared (SWIR) detector arrays (FPA) including a readout wafer and absorption layer connected for improved performances. The absorber layer includes a SWIR conversion layer with a GeSn or SiGeSn alloy. A first series of process steps realizes a CMOS processed readout wafer. A buffer layer is transferred on the readout wafer and annealed at temperatures compatible with the CMOS substrate, achieving a high quality crystalline buffer layer. The method assures a temperature profile between the light entrance surface of the buffer layer, and the readout electronics so the annealing temperature remains compatible with the CMOS. The buffer layer is used for further growth of a GeSn or SiGeSn structure to create the conversion layer and achieve the final structure of the SWIR FPA. Also disclosed is a SWIR FPA detector as realized by such method, and SWIR FPA applications.
Claims
1. A method of fabrication of a short-wave infrared detector array (1) comprising a readout wafer (21) having a deposition surface (1a), comprising a CMOS readout layer (20), and an avalanche region (AV), said short-wave infrared detector array (1) comprising a buffer layer (60) situated on said deposition surface (1a) and a short-wave infrared light absorbing layer (80) comprising at least germanium (Ge) and tin (Sn), situated on said buffer layer (60), the method comprising the steps (A-D) of: A. fabricating a readout wafer (21) having a deposition surface (1a), comprising a CMOS readout layer (20) and a p-n junction (28); B. providing on said deposition surface (1a) a buffer layer (60) comprising at least partially Ge, said buffer layer (60) comprising an oxide-free buffer layer surface (60a); C. sending light pulses (200), provided by a light source situated to the side of said buffer layer (60) opposite to said readout wafer (I), so as to anneal said buffer layer (60) by the heat provided by the absorption of said light pulses (200) and so that temperature of the CMOS readout layer (20) remains lower than 350 C. during the annealing process; D. depositing on said buffer layer (60), at temperatures lower than 350 C., an absorption layer (80) comprising at least germanium (Ge) and tin (Sn).
2. (canceled)
3. The method according to claim 1 wherein said buffer layer (60) is made of Ge.sub.1-xSn.sub.x and having a Sn content x between 0.00x0.03.
4. The method according to claim 3 wherein said buffer layer (60) is realized by sputter epitaxy.
5. (canceled)
6. The method according to claim 1, wherein said absorbing layer (80) is made of Ge.sub.1-xSn.sub.x.
7. The method according to claim 6 wherein said absorbing layer (80) has a Sn content x which is higher than 0.03 and lower than 0.12.
8-11. (canceled)
12. The method according to claim 1, wherein the annealing temperature of the buffer layer (60) during the annealing process step C remains lower than 750 C.
13. The method according to claim 1, wherein the annealing temperature of the buffer layer (60) during the annealing process step C is higher than 650 C.
14. The method according to claim 1, wherein the light source provides light having a wavelength that is comprised between 230 nm and 900 nm.
15. The method according to claim 1, wherein the light is provided by a pulsed light source providing light pulses having a pulse duration of said light pulses (200) is lower than 1 ms.
16. The method according to claim 1, wherein the light source comprises at least one laser.
17. The method according to claim 16 wherein said light source comprises at least two lasers and wherein said light is provided by the combined light beams of said at least two lasers.
18-21. (canceled)
22. The method according to claim 1, wherein the light source comprises at least one pulsed lamp.
23. The method according to claim 1, wherein step B is performed by immersing said readout wafer (21) comprising said buffer layer (10) under a liquid and performing said light radiation while said readout wafer (I) is immersed in said liquid.
24. The method according to claim 23 wherein said liquid is water.
25. (canceled)
26. The method according to claim 1, wherein the fabrication of said readout wafer (21) comprises the steps of: a1) providing a SOI type wafer being a low doped p or n type SOI wafer comprising a CMOS readout layer (20) comprising readout electronics (21), and a handle wafer (10); a2) forming the readout wafer (21) with a field oxide by implanting of p-MOS transistors (23) and n-MOS transistors (22), along with implants (25) for charge collection, the doping sign and conduction type of which is the same as that of the bulk low doped Si layer (21), the CMOS processed Si layer (21) also comprising contact pads for connecting the readout electronics to the outside world; a3) deposit an oxide layer (30) on said CMOS readout layer (20) so as to provide a plane oxide layer surface (32); a4) realize a readout carrier layer (40) on top of said plane oxide layer surface (32) by a plasma activation process for low temperature oxide-to-oxide fusion bonding; a5) thinning said readout carrier layer (40) so as to provide an epitaxial layer (40a) by a combination of grinding and plasma etching; a6) providing a smooth, clean and oxide-free deposition surface (1a) by chemical mechanical polishing and passivating.
27. The method according to claim 1, comprising the following additional steps (c1-c8): c1) deposit an absorber layer (80) on said oxide-free buffer surface (60a); c2) deposit a Ge contact layer on said absorber layer (80); c3) removing said readout carrier layer (40); c4) realize a secondary carrier (110) on said Ge contact layer; c5) realizing opening contacts (120) through said oxide layer; c6) forming electrical contacts to said readout layer; c7) removing said secondary carrier (110); c8) realizing on said readout layer (20) a detector carrier layer.
28-29. (canceled)
30. A SWIR detector array (1) realized according to the fabrication method according to claim 1, comprising at least one SWIR light conversion layer (80) having an incident light surface and a doped readout wafer (21), being either p-doped or n-doped, comprising: a p-n junction (28); an array of charge collecting areas (25) being either p-doped or n-doped charge collecting areas; an electrical circuit situated in said readout wafer (21) and comprising a detector array configured to detect electromagnetic waves having a wavelength comprised between 1.0 m and 3.0 m.
31-32. (canceled)
33. The SWIR detector array (1) according to claim 30 wherein said p-n junction is situated to the side of said readout layer (20).
34. The SWIR detector array (1) according to claim 30, wherein said readout electrical circuit (20) is a CMOS type circuit processed in said readout layer (20) so as to be accessible in said detector lower surface.
35-36. (canceled)
37. The SWIR detector array (1) according to claim 30, wherein said light conversion layer (80) has a thickness t1, defined in a direction perpendicular to said deposition surface (1a), of more than 350 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Further details of the invention will appear more clearly upon reading the following description in reference to the appended figures:
[0065]
[0066]
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[0068]
[0069]
[0070]
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DETAILED DESCRIPTION AND EMBODIMENTS OF THE INVENTION
[0072]
[0073] The hybrid assembly of prior art infrared detector arrays, as illustrated in
[0074] Compared to infrared detectors of prior art, the device of the invention provides a highly efficient monolithic SWIR detector array 1 comprising a simplified 3D integrated structure having a small thickness, a reduced weight and lower power requirements. The SWIR detector array 1 of the invention is also called a focal plane array (FPA) hereafter. The device of the invention allows to provide very sensitive and large area monolithic FPAs able to cover efficiently the whole SWIR spectrum at room-temperature or eventually Peltier-cooled operation. Said SWIR spectrum is defined by a wavelengths range between 1.0 m and 3.0 m.
[0075] The SWIR detector array 1 of the invention comprises at least one buffer layer 60, a SWIR light conversion layer 80, also defined as absorber layer, and a readout wafer 21 being either p-doped or n-doped configured to detect electromagnetic waves having a wavelength comprised between 1.0 m and 3.0 m.
[0076]
[0077] By construction, the SWIR FPA 1 of the invention provides single-photon detection. It is therefore suitable for energy discrimination, whereby the energy of photons incident on the absorber can be measured by employing the pulse height analysis of the electrical pulses processed by the readout electronics.
[0078] The avalanche photodiode structure of the detector array 1 comprises a buffer layer 60, as illustrated in
[0079] In an embodiment, said buffer layer is advantageously achieved by reduced-pressure chemical-vapor deposition (RP-CVD).
[0080] In an embodiment said absorbing layer 80 is made of Ge.sub.1-xSn.sub.x.
[0081] Advantageously said absorbing layer 80 has a Sn content x which is higher than 0.03 and lower than 0.12.
[0082] In an embodiment wherein said absorbing layer 80 is made of Si.sub.xGe.sub.1-x-zSn.sub.z. Advantageously the Si content x is higher than 0.06 and lower than 0.20. Advantageously the Sn content z is higher than 0.02 and lower than 0.10.
[0083] In an embodiment said absorbing layer 80 comprises at least one layer made of Ge.sub.1-xSn.sub.x and a second layer made of Si.sub.xGe.sub.1-x-zSn.sub.z.
[0084] Depending on the desired electrical performances of the detector array 1 the layers of the detector 1 may be configured so as to shape a predetermined electrical field profile across the avalanche structure of the detector 1. Shaping electrical field profiles is well known in the art and is not further commented here.
[0085]
[0086] The invention is also achieved by a method of fabrication of the short-wave infrared detector array as described above. The infrared detector comprises a readout layer 21 having a deposition surface 1a and comprising a CMOS readout layer 20, and a p-n junction 28, said short-wave infrared detector array 1 comprising a buffer layer 60 situated on said deposition surface 1a and a short-wave infrared light absorbing layer 80 comprising at least germanium (Ge) and tin (Sn), situated on said buffer layer 60,
[0087] More precisely the method comprising the steps (A-D) of: [0088] A. fabricating a readout layer 21 having a deposition surface 1a, comprising a CMOS readout layer 20 and comprising a p-n junction 28; [0089] B. providing on said deposition surface 1a a buffer layer 60 comprising at least partially Ge, said buffer layer 60 comprising an oxide free buffer surface 60a; [0090] C. sending light pulses 200, provided by a light source situated to the side of said buffer layer 60 opposite to said readout layer 21, so as to anneal said buffer layer 60 by the heat provided by the absorption of said light pulses 200 and so that temperature of the CMOS readout layer 20 remains lower than 350 C. during the annealing process, as illustrated in
[0092] The deposition of a buffer layer 60 between the Si CMOS processed readout wafer and the absorption layer is an essential step to overcome the differences of lattices and dilatation coefficients between Si and materials such as GeSn or SiGeSn.
[0093] The deposition process may be achieved by different ways that determine the performance of the detector as well as the industrial scalability of its manufacturing [Mosleh, 2015; Zheng, 2016; Dong, 2017]. In a variant, the buffer layer 60 is deposited by magnetron sputtering. In another embodiment, the buffer layer 60 is grown by reduced-pressure chemical-vapor deposition (RP-CVD). In an embodiment said first layer is a buffer layer made at least partially of Ge.
[0094] In an embodiment said buffer layer 60 is made of Ge.sub.1-xSn.sub.x and having a Sn content x between 0.00x0.03.
[0095] In an embodiment the annealing temperature of the buffer layer 60 during the annealing process remains lower than 750 C.
[0096] In an embodiment the annealing temperature of the buffer layer 60 during the annealing process is higher than 650 C.
[0097] In an embodiment the light source 200 provides light having a wavelength that is comprised between 230 nm and 900 nm.
[0098] In an embodiment the light is provided by a pulsed light source providing light pulses having a pulse duration of said light pulses 200 is lower than 1 ms and preferably lower than 100 ns.
[0099] In an embodiment the light source comprises at least one laser.
[0100] In an embodiment said light source 200 comprises at least two lasers and wherein said light is provided by the combined light beams of said at least two lasers.
[0101] In an embodiment said two lasers are comprised in a single excimer laser in which light pulses are provided preferably by the combination of ultraviolet light beams resulting from multiple optical oscillators of said two lasers, resulting in fewer high-energy light pulses generating less heat diffusion that may harm the CMOS structure.
[0102] In another embodiment said two lasers are provided by laser spike annealing (LSA) that provide light pulses provided preferably by the combination of infrared light beams from multiple oscillators.
[0103] In an embodiment the light source comprises at least one flash lamp.
[0104] In an embodiment step C is performed by immersing said readout wafer comprising said first layer 21 under a liquid and performing said light radiation while said readout wafer 21 is immersed in said liquid.
[0105] In an embodiment said liquid is water.
[0106] In an embodiment the method comprises a process step wherein the readout wafer and/or the first layer and/or the absorption layer undergo ion or electron beam irradiation so that the annealing temperature of said first layer is reduced by at least 100 C.
[0107] Referring to
[0114] Referring now to
[0123] The method may comprise an additional step of providing an optical layer 500 on said Ge contact layer 90.
[0124] In an embodiment said p-n junction 28 is situated at the interface of the buffer layer 60 and the CMOS readout wafer 21.
[0125] In an embodiment said p-n junction is situated to the side of said buffer layer 60.
[0126] In an embodiment said p-n junction is situated to the side of said readout layer 21.
[0127] In an embodiment said readout electrical circuit 20 is a CMOS type circuit processed in said readout layer so as to be accessible in said detector lower surface.
[0128] In an embodiment said light conversion layer 80 has a thickness t1, defined in a direction perpendicular to said support layer of more than 350 nm, preferably more than 1 m, still preferably more than 3 m.
[0129] In variants the optical layer 500 comprises an array of refractive microlens, or an array of diffractive microlenses, or an array of aspheric shaped microlenses, or an array of microprisms or an array of plasmonic planar metalenses allowing for multi/hyper-spectral imaging and analysis.
Simulation Results
[0130] Simulation results are illustrated in
[0131] Efficiencies of more than 80% of absorption can be obtained by changing the characteristics of the absorbing layers 80.
[0132] A higher crystalline quality with no phase segregation or Sn precipitation may be achieved by the use of Ge.sub.1-x-ySi.sub.xSn.sub.y instead of Ge.sub.1-xSn.sub.x.
Exemplary Applications
[0133] The FPA of the present invention may be used in various types of applications such as ground, airborne and space technology for intelligence, surveillance, military, security or encryption systems. It may also be used for spectroscopy, machine vision or non-invasive clinical investigations such as optical coherence tomography. More precisely, the FPA of the present invention can be integrated into and used in methods of the following fields of applications as described below.
LIDAR System-level benefits of large FPAs are related to providing a large instantaneous field of view and a fully electronic selection by reading out a region of interest (FOV). Large FPAs allow monitoring of large areas and enable key applications, such as high-resolution, wide-area airborne persistent surveillance. The detector larger format with smaller pixel size helps to solve the unmannedaerial or terrestrialvehicle (UV) automated sense and avoid problem. By using an array of detectors in a FPA, the mechanical scanning needed in single-detector systems can be avoided and because a photon-counting FPA has the ability to digitally time stamp individual photon arrivals it is an enabler for highly sensitive light detection and ranging (LIDAR) imaging systems. In a LIDAR system the scene is illuminated by a short laser pulse, and imaged onto the FPA, where each single-photon avalanche diode measures photon arrival time, and therefore depth to the corresponding point in the scene whereas the image is built up by combining multiple frames.
Multi/Hyper-Spectral LIDAR Imaging
[0134] Most minerals contain distinct absorption features in the SWIR, making this region of the spectrum the best candidate for spectroscopic analysis in many applications. Hydroxyl bearing minerals, sulfates, and carbonate materials produced naturally on earthor directly related to human activities such as the burning of fossil fuels and the deforestationare easily identified through SWIR spectroscopy. Multi/hyper-spectral LIDAR imaging can thus provide a powerful tool for mapping, archaeology, earth science, glaciology, agricultural assessment and disaster response.
REFERENCES
[0135] The following additional Publications are incorporated herein by reference thereto and relied upon:
PUBLICATIONS
[0136] 1. Alharthi B. et al., Study of material and optical properties of Si.sub.xGe.sub.1-x-ySn.sub.y alloys for Si-based optoelectronic device applications, Optical Materials Express, Vol. 7, No 10, 1 Oct. 2017 [0137] 2. Aubin J. et al., Impact of thickness on the structural properties of high tin content GeSn layers, Journal of Crystal Growth, 473, 20-27 (2017) [0138] 3. Lee J. et al., Crystallization and Characterization of GeSn Deposited on Si with Ge Buffer Layer by Low-temperature Sputter Epitaxy, Journal of Semiconductor Technology and Science, Vol. 16, No 6, December 2016 [0139] 4. Mattiazzo S. et al., LePIX: first results from a novel monolithic sensor, Nucl. Instr. Meth. Phys. Res. A 718, 288-291, 2013 [0140] 5. Mosleh A. et al., Buffer-Free GeSn and SiGeSn Growth on Si Substrate Using In Situ SnD4 Gas Mixing, Journal of Electronic Materials, Vol. 45, No 4, 11 Feb. 2016 [0141] 6. Wirths S. et al., SiGeSn alloys: From growth to application, Prog. Cryst. Growth Charact. Mater. 62, 1, March 2016 [0142] 7. Yeh W. et al., Sputter Epitaxial Growth of Flat Germanium Film with Low Threading-Dislocation Density on Silicon (001), ECS journal of Solid State Science and Technology, 3 (10) Q195-Q199, 1 Aug. 2014 [0143] 8. Zheng J. et al., GeSn p-i-n photodetectors with GeSn layer grown by magnetron sputtering epitaxy, Appl. Phys. Letters 108, 033503, 20 Jan. 2016