Tool holder with integrated sensor system
10828739 · 2020-11-10
Assignee
Inventors
- Franz Ziegltrum (Freising, DE)
- Kim-Carolin Landfried (Darmstadt, DE)
- Ferdinand Keil (Darmstadt, DE)
- Klaus Hofmann (Darmstadt, DE)
- Thomas Grosch (Darmstadt, DE)
- Eberhard Abele (Bühl, DE)
Cpc classification
B23B31/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/1023
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23Q17/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/10
PERFORMING OPERATIONS; TRANSPORTING
B23Q17/09
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a tool holder (10) which is embodied for rotation around a tool holder rotation axis (D) and which comprises at its one axial longitudinal end (10a) a tool segment (14) for receiving a tool, and at its other axial longitudinal end (10b) a coupling segment (16) for torque-transferring coupling to a machine tool (78), a measurement apparatus (28) for sensing data relating to the operation of the tool holder (10) being provided on the tool holder (10), which apparatus encompasses at least the following components:at least one sensor (30, 32, 34, 36) supplying a sensed signal;a signal transfer apparatus (38) for transferring a measured signal;an electrical circuit (40) connected in signal-transferring fashion to the sensor (30, 32, 34, 36) and to the signal transfer apparatus (38); andan energy supply apparatus (42) that is connected to the signal transfer apparatus (38) and to the electrical circuit (40). According to the present invention the tool holder (10) comprises a tool holder main body (12) that comprises both the tool segment (14) and the coupling segment (16), at least one component from among the sensor (30, 32, 34, 36), electrical circuit (40), and energy supply apparatus (42) being received in a recess (56, 62) in the interior of the tool holder main body (12).
Claims
1. A tool holder which is embodied for rotation around a tool holder rotation axis defining an axial direction, comprising: at one axial longitudinal end, a tool segment having a tool receiving configuration for receiving a tool; at another axial longitudinal end, a coupling segment having a coupling configuration for torque-transferring coupling to a machine spindle of a machine tool; a measurement apparatus for sensing data relating to the operation of the tool holder being provided on the tool holder, said measurement apparatus comprising: at least one sensor supplying a sensed signal, a signal transfer apparatus for transferring a measured signal from the measurement apparatus to a receiving apparatus embodied separately from the tool holder and arranged remotely from it, an electrical circuit, connected in signal-transferring fashion to the sensor and to the signal transfer apparatus, for at least one of (a) applying control to the sensor, (b) processing the sensed signal of the sensor, and (c) applying control to the signal transfer apparatus, and an energy supply apparatus that is connected in energy-transferring fashion to the signal transfer apparatus and to the electrical circuit; and a tool holder main body that comprises at least one of the tool segment and the coupling segment, at least one component from among the sensor, electrical circuit, and energy supply apparatus being received in a recess in the interior of the tool holder main body; wherein at least the sensor constituting a tool segment sensor is arranged in the tool segment of the tool holder main body, wherein the at least one sensor is arranged between a radially internal wall of a tool receiving recess of the tool receiving configuration and a radially external outer wall of the tool holder main body.
2. The tool holder, having a measurement apparatus, according to claim 1, wherein the tool holder is embodied in one piece and comprises both the tool segment and the coupling segment.
3. The tool holder, having a measurement apparatus, according to claim 1, wherein the tool holder, having a measurement apparatus, has the same external contour when viewed orthogonally to the tool holder rotation axis in at least two different viewing directions that are rotated 90 with respect to one another around the tool holder rotation axis, as a tool holder functionally identical in terms of material removal technology and having no measurement apparatus.
4. The tool holder, having a measurement apparatus, according to claim 1, wherein the tool holder main body comprises an axial recess in which the electrical circuit is received.
5. The tool holder, having a measurement apparatus, according to claim 4, wherein the tool holder main body comprises at least two axial recesses, in each of which a component of the electrical circuit is received.
6. The tool holder, having a measurement apparatus, according to claim 4, wherein the electrical circuit encompasses several rigid circuit substrates, separate from one another and carrying conductor paths and electrical components.
7. The tool holder, having a measurement apparatus, according to claim 4, wherein the at least one axial recess is closable with a cover delimiting a receiving space.
8. The tool holder, having a measurement apparatus, according to claim 7, wherein the at least one tool segment sensor is at least one of a temperature sensor, a deformation sensor, an acceleration sensor and a pressure sensor.
9. The tool holder, having a measurement apparatus, according to claim 1, wherein the tool receiving configuration is one of a shrink chuck, a hydraulic expansion chuck, a cutting head receptacle, a clamping jaw chuck and a powered clamping chuck.
10. The tool holder, having a measurement apparatus, according to claim 1, wherein at least one sensor constituting a body sensor is arranged in an axial recess.
11. The tool holder, having a measurement apparatus, according to claim 1, wherein a plurality of identical sensors for sensing a first operating variable are arranged with a distribution in a circumferential direction around the tool holder rotation axis, the measurement apparatus further encompassing a signal evaluation apparatus that is embodied to infer indirectly, by comparing the sensed signals of the plurality of sensors, a second operating variable not directly sensed by the sensors.
12. The tool holder, having a measurement apparatus, according to claim 1, wherein the energy supply apparatus is an electrical energy reservoir.
13. The tool holder, having a measurement apparatus, according to claim 1, wherein the energy supply apparatus encompasses an induction apparatus embodied for inductive transfer of electrical energy.
14. The tool holder, having a measurement apparatus, according to claim 1, wherein the energy supply apparatus is received in a recess extending inward from an outer side of the tool holder main body.
15. The tool holder having a measurement apparatus, according to claim 14, wherein the recess extending radially inward is closable by a cover delimiting a receiving volume.
16. The tool holder, having a measurement apparatus, according to claim 1, wherein the signal transfer apparatus is arranged on the outer side of the tool holder main body.
17. The tool holder, having a measurement apparatus, according to claim 16, wherein the tool holder has on its outer side a gripper channel, extending in a circumferential direction around the tool holder rotation axis, which is embodied for positive engagement with a gripper device, the signal transfer apparatus being received in a depression axially adjacent to the gripper channel.
18. The tool holder, having a measurement apparatus, according to claim 17, wherein a radially projecting flange extending in a circumferential direction around the tool holder rotation axis, which flange separates the depression from the gripper channel, is provided axially between the gripper channel and the depression.
19. The tool holder, having a measurement apparatus, according to claim 16, wherein the tool holder comprises on its outer side two axial grooves provided in a circumferential direction with a spacing from one another, the signal transfer apparatus being received in a circumferential direction between the axial grooves.
20. The tool holder, having a measurement apparatus, according to claim 19, wherein the tool holder has on its outer side a gripper channel, extending in a circumferential direction around the tool holder rotation axis, which is embodied for positive engagement with a gripper device, at least one axial groove.
21. The tool holder, having a measurement apparatus, according to claim 1, wherein a conductor conduit for receiving at least one of a connecting conductor transferring a signal and energy between two components of the measurement apparatus encloses an angle with a radial line extending from the tool holder rotation axis.
22. The tool holder, having a measurement apparatus, according to claim 21, wherein the conductor conduit is placed in a plane orthogonal to the tool holder rotation axis.
23. The tool holder, having a measurement apparatus, according to claim 1, wherein the coupling configuration encompasses one of a hollow shank taper, a steep taper and an engagement configuration for a spherical clamping system.
24. A tool holder which is embodied for rotation around a tool holder rotation axis defining an axial direction, comprising: at one axial longitudinal end, a tool segment having a tool receiving configuration for receiving a tool; at another axial longitudinal end, a coupling segment having a coupling configuration for torque-transferring coupling to a machine spindle of a machine tool; a measurement apparatus for sensing data relating to the operation of the tool holder being provided on the tool holder, said measurement apparatus comprising: at least one sensor supplying a sensed signal, a signal transfer apparatus for transferring a measured signal from the measurement apparatus to a receiving apparatus embodied separately from the tool holder and arranged remotely from it, an electrical circuit, connected in signal-transferring fashion to the sensor and to the signal transfer apparatus, for at least one of (a) applying control to the sensor, (b) processing the sensed signal of the sensor, and (c) applying control to the signal transfer apparatus, and an energy supply apparatus that is connected in energy-transferring fashion to the signal transfer apparatus and to the electrical circuit; and a tool holder main body that comprises at least one of the tool segment and the coupling segment, at least one component from among the sensor, electrical circuit, and energy supply apparatus being received in a recess in the interior of the tool holder main body; wherein the tool receiving configuration is a hydraulic expansion chuck; and wherein a tool segment sensor is arranged in a wall of a pressure chamber of the hydraulic expansion chuck and is embodied for one of indirect and direct sensing of the clamping pressure in the pressure chamber.
25. A tool holder which is embodied for rotation around a tool holder rotation axis defining an axial direction, comprising: at one axial longitudinal end, a tool segment having a tool receiving configuration for receiving a tool; at another axial longitudinal end, a coupling segment having a coupling configuration for torque-transferring coupling to a machine spindle of a machine tool; a measurement apparatus for sensing data relating to the operation of the tool holder being provided on the tool holder, said measurement apparatus comprising: at least one sensor supplying a sensed signal, a signal transfer apparatus for transferring a measured signal from the measurement apparatus to a receiving apparatus embodied separately from the tool holder and arranged remotely from it, an electrical circuit, connected in signal-transferring fashion to the sensor and to the signal transfer apparatus, for at least one of (a) applying control to the sensor, (b) processing the sensed signal of the sensor, and (c) applying control to the signal transfer apparatus, and an energy supply apparatus that is connected in energy-transferring fashion to the signal transfer apparatus and to the electrical circuit; a tool holder main body that comprises at least one of the tool segment and the coupling segment, at least one component from among the sensor, electrical circuit, and energy supply apparatus being received in a recess in the interior of the tool holder main body; wherein at least one sensor constituting a coolant sensor is arranged in a coolant conduit, said conduit for conveying at least one of a coolant and a lubricant.
26. An apparatus arrangement for machining workpieces, comprising: at least one tool holder according to one of claims 1, 24 and 25, a machine tool having a machine spindle that is embodied for coupling to the at least one tool holder, and a receiving device that is embodied to receive the measured signals transferred from the signal transfer apparatus.
27. The apparatus arrangement according to claim 26, wherein the receiving device is embodied as a transmitting/receiving device for bidirectional signal transfer.
28. The apparatus arrangement according to claim 26, wherein it comprises an evaluation apparatus, connected in data-transferring fashion to the receiving device, which is embodied to perform at least one of processing and evaluating the measured signals transferred from the signal transfer apparatus.
29. The apparatus arrangement according to claim 26, wherein the machine tool encompasses a machine controller that controls drive systems of the machine tool for workpiece machining and that is connected in data-transferring fashion to at least one of the evaluation apparatus and to the receiving device.
30. The apparatus arrangement according to claim 26, further comprising a tool storage system having a tool manager, the tool manager being connected in data-transferring fashion to at least one of the receiving device, the evaluation apparatus and the machine controller.
Description
(1) The present invention will be explained in further detail below with reference to the attached schematic drawings, in which:
(2)
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(10)
(11) In
(12) Tool holder 10, which extends along a tool holder rotation axis D hereinafter referred to simply as rotation axis D, comprises at its tool-side longitudinal end 10a a tool segment 14, and at its oppositely located coupling-side longitudinal end 10b a coupling segment 16.
(13) Tool segment 14 encompasses a tool receiving configuration 18 in the form of a tool receiving recess. A shank of a tool (not depicted in
(14) In the example shown in
(15) As can be demonstrated by way of the further exemplifying embodiments, tool segment 14 can also be embodied in accordance with a different clamping principle. Independently thereof, coupling segment 16 can also be embodied with a different shank shape.
(16) A handling configuration 22 for handling tool holder 10, for example using a gripper apparatus, can be provided axially between tool segment 14 and coupling segment 16. Handling configuration 22 can encompass a gripper channel 24 proceeding in a circumferential direction around rotation axis D.
(17) In the example shown in
(18) Tool holder 10 is equipped with a measurement apparatus 28 for monitoring operation of the tool holder during workpiece machining. In the example depicted, measurement apparatus 28 encompasses four sensors 30, 32, 34, and 36, a signal transfer apparatus 38, an electrical circuit 40 (indicated merely schematically), and an energy supply apparatus 42 in the form of a battery pack. When the tool holder is viewed in the viewing direction of
(19) Because signal transfer apparatus 38 is exposed on an outer side of main body 12 in order to facilitate signal transfer, for example via radio waves, signal transfer apparatus 38 is received in a depression recess 44 of radial projection 46 that delimits gripper channel 24 toward tool-side longitudinal end 10a. This depression recess 44 was configured specifically for signal transfer apparatus 38. In the absence of measurement apparatus 28, radial projection 46 extending around rotation axis D in a circumferential direction would have the same contour to the left of rotation axis D in
(20) Sensor 30 constituting a tool segment sensor is arranged in tool segment 14 radially between a wall 18a radially externally delimiting tool receiving recess 18 and an outer wall 14a of tool segment 14. In an axial direction, it is located with an offset axially inward from tool-side longitudinal end 10a of tool holder 10 into main body 12. Tool segment sensor 30 can be, for example, a temperature sensor that senses the temperature of tool segment 14 of tool holder 10 and supplies a corresponding sensed signal to electrical circuit 40. This makes it possible, for example, to monitor correct tool clamping in shrink chuck of tool segment 14.
(21) Tool segment sensor 30 is received from tool-side longitudinal end 10a in a sensor receiving recess 31. Sensor receiving recess 31 can be embodied, for example, as an orifice and can extend parallel to rotation axis D of tool holder 10.
(22) Electrical connecting conductors between sensors 30 to 36 and electrical circuit 40 are not depicted in the present Figures. The conductor conduits in which the electrical connecting conductors extend are, however, depicted. The electrical connecting conductor between tool segment sensor 30 and electrical circuit 40 extends in conductor conduit 48.
(23) It is expressly noted that the conductor conduits are depicted in merely schematic fashion in the exemplifying embodiments presented here, without regard to the manufacture thereof in individual cases.
(24) A further sensor 32 constituting a coolant sensor 32 can be provided in segment 26a, provided for the passage of coolant, of central recess 26. This coolant sensor 32 can monitor pressure and/or temperature and/or a flow quantity per unit time, and/or the presence of a coolant flow. Coolant sensor 32 is also connected in signal-transferring fashion to electrical circuit 40 by means of a connecting conductor (not depicted) in conductor conduit 50.
(25) Signal transfer apparatus 38 is likewise connected in signal-transferring fashion to electrical circuit 40 by way of a connecting conductor (not depicted) in conductor conduit 52.
(26) In the example depicted in
(27) In order to protect the components of measurement apparatus 28 that are received in axial recess 56, axial recess 56 can be detachably closed off, preferably at its one axial longitudinal end, by a cover 58, for example a threaded cover 58. The components received in axial recess 56 therefore remain easily accessible and replaceable. Alternatively, after all the necessary components of measurement apparatus 28 are arranged therein, axial recess 56 can be encapsulated with an encapsulation compound. The same also applies to the conductor conduits that are embodied in tool holder 10 or in main body 12.
(28) Axial recess 56 is preferably embodied in the manner of a blind hole and is delimited exclusively, with the exception of the conductor conduits proceeding from and opening into it, by material of main body 12 and by cover 58.
(29) Further sensors 34 and 36 can be received in the annular axial recess 56 and connected in signal-transferring fashion to electrical circuit 40. For example, one sensor 34 can be arranged on a radially external delimiting wall, and a further sensor 36 on a radially internal delimiting wall. Sensors 34 and 36 can be, for example, acceleration sensors and/or can be deformation sensors, which sense, at their respective attachment location, an acceleration and/or a deformation of main body 12 that supports them. Vibrations and imbalances of tool holder 10, as well as forces and moments acting on tool holder 10 from the machining side, can thereby be sensed.
(30) The sensed signals supplied from sensors 30 to 36 either can be further processed by electrical circuit 40, or can be transferred as raw data via signal transfer apparatus 38 to a receiving device, provided outside tool holder 10, of an evaluation apparatus attached thereto.
(31) What is depicted as an energy supply in the example shown in
(32) Battery pack 42 is received in radial recess 62 extending radially inward from outer side 22a of handling configuration 22 orthogonally to rotation axis D, specifically in order to avoid short circuits between battery pack 42 and the electrically conductive main body 12 made of metal, with interposition of an insulating configuration 64 separating battery pack 42 from main body 12. Radial recess 62 can again be closed off, preferably detachably closed, for example again by way of a threaded cover 66, in order to protect battery pack 42 and secure it in position.
(33) A flange 68 of radial projection 46, which flange separates signal transfer apparatus 38 from gripper channel 24, is present between signal transfer apparatus 38 and the axially adjacent gripper channel 24. Flange 68, like radial projection 46 as a whole, serves to flank gripper channel 24 toward tool-side longitudinal end 10a of tool holder 10. Flange 68 thus shields signal transfer apparatus 38 from external influence by a gripper during handling of tool holder 10 by the gripper. At the same time, the contour of gripper channel 24 along the periphery remains substantially undisrupted.
(34)
(35) Tool holder 110 depicted in
(36) In the exemplifying embodiment of
(37) In the exemplifying embodiment shown in
(38) Coupling segment 116 of tool holder 110 is embodied with a configuration for a spherical clamping system.
(39) In contrast to what is depicted merely schematically in
(40)
(41) Tool holder 210 of
(42) Coupling segment 216 comprises a coupling configuration 220 in the form of a steep taper or SK.
(43) In the exemplifying embodiment shown in
(44) Although this is not depicted in
(45) Tool segment sensor 230 can be, for example, an acceleration sensor, so that any vibrations of tool segment 214 of tool holder 210 can be sensed and tool wear or incorrectly selected operating parameters can be inferred therefrom.
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(51) Axial grooves 72 and 74 intersect gripper channel 24.
(52) Also apparent from
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(54) For a description of
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(56) Tool holder 10 of
(57) In the example depicted, rigid circuit substrates 76a, 76b, and 76c are arranged substantially parallel to rotation axis D and approximately equidistantly with a spacing from one another in a circumferential direction around rotation axis D.
(58)
(59) The electrical circuit is in turn implemented in a manner split between two sub-circuits 40a and 40b, which are arranged on separate circuit substrates and are connected to one another in signal-transferring fashion.
(60) Sub-circuit 40a is embodied on a flexible circuit substrate 54, whereas sub-circuit 40b is embodied on a rigid circuit substrate 76. In the example shown in
(61) It is understood that tool holder 10 can possess any number of sub-recesses, all of which are populated with sub-circuits all comprising a rigid circuit substrate or all comprising a flexible circuit substrate, or with a mixture of rigid and flexible circuit substrates. In order to avoid or at least reduce undesired imbalances, sub-recesses of axial recess 56 are preferably embodied identically and are arranged symmetrically around rotation axis D. In this case sub-recesses 56a and 56b would be embodied with the same axial depth and the same dimension in a circumferential direction, and would be arranged diametrically opposite one another.
(62) Rigid circuit substrates 76 or sub-circuit substrates 76a, 76b, and 76c are also preferably immobilized in their respective recesses in which they are arranged, for example by adhesive bonding.
(63)
(64) Apparatus arrangement 77 encompasses a machine tool 78, for example a multi-axis drilling and milling machine 78, in which tool holder 10, having a tool 11 for material-removing machining clamped therein, is received. Machine tool 78 comprises in known fashion a machine controller 80 that enables control of the position and speed of the tool center point (TCP) of tool 11.
(65) Apparatus arrangement 77 furthermore encompasses a receiving device 82 that is embodied for signal transfer with signal transfer apparatus 38. Receiving device 82 is preferably embodied as a transmitting/receiving device 82 for bidirectional signal transfer with signal transfer apparatus 38.
(66) An evaluation apparatus 84 connected in data-transferring fashion to receiving device 82 can be provided, said apparatus processing the data received by receiving device 82 from signal transfer apparatus 38 of tool holder 10. Evaluation apparatus 84 can have for that purpose a memory in which data and programs are stored.
(67) To allow control actions to be applied to machine tool 78 on the basis of the data sensed by the sensors of tool holder 10 after said data are processed by evaluation apparatus 84, machine controller 80 is advantageously connected in data-transferring fashion to evaluation apparatus 84.
(68) Apparatus arrangement 77 can furthermore comprise a tool storage system 86 having a tool storage system manager 88. Tool storage system 86, together with tool storage system manager 88, can be connected both to machine controller 80 and to evaluation apparatus 84 so that the data sensed by the sensors of tool holder 10 are also usable in tool storage system manager 88. For example, when it is inferred, based on the variables sensed by the sensors of tool holder 10, that a wear limit of tool 11 has been reached, an equivalent replacement tool 11 is made ready in tool storage system 11 and clamped in machine tool 78 in place of the worn tool 11.
(69) In principle, processing of the sensed signals of the sensors can already be accomplished by the previously described electrical circuit 40 in the tool holder. With an external evaluation apparatus 84 outside tool holder 10, however, on the one hand a substantially greater data processing capacity can be furnished, and on the other hand the size of electrical circuit 40 in the tool holder can be reduced.