Light emitting panel assemblies with bottom-mounted light source and light guides therefor
10830415 ยท 2020-11-10
Assignee
Inventors
Cpc classification
F21V7/0025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/0068
PHYSICS
F21V7/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/0095
PHYSICS
F21K9/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K9/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A light emitting panel assembly is provided. The light emitting panel assembly includes: a housing; a light guide within the housing, the light guide having a first major surface with a plurality of extraction elements, a second major surface, a lower surface, an upper surface, a light source adjacent to the lower surface of the light guide; and an upper guide reflector having a diffuse reflective surface adjacent to and facing the upper surface of the light guide, whereby light from the light source traveling through the light guide toward the upper guide reflector spreads within the light guide, and whereby the upper guide reflector homogenizes the light before the light is redirected to the light guide. A luminaire comprising such a light emitting panel assembly is also provided.
Claims
1. A light emitting panel assembly comprising: a housing; light guides within the housing; light sources positioned below a lower surface of each of the light guides; an upper guide reflector for each of the light guides, whereby light internally reflects through the light guides from the light sources to the upper guide reflectors, each of the upper guide reflectors diffusively reflecting the light back to the light guide to be reflected or refracted by a plurality of extraction elements off or out of a first major surface of each of the light guides or a side guide reflector adjacent to the first major surface of each of the light guides, and subsequently refracted out of a second major surface; an upper reflector capable of diffusively homogenizing a light exiting a lower lip of each of the light guides extending horizontally towards a cavity defined between the light guides and the light exiting the second major surface of each of the light guides.
2. The light emitting panel assembly according to claim 1 wherein the upper guide reflector is pressed against the upper surface of the light guide.
3. The light emitting panel assembly according to claim 1 wherein the upper guide reflector is laminated or coated to the upper surface of the light guide.
4. The light emitting panel assembly according to claim 1 wherein the upper guide reflector is co-extruded with the upper surface of the light guide.
5. The light emitting panel assembly according to claim 1 wherein a cross section of the upper guide reflector parallel to the first major surface and the second major surface is ridged.
6. The light emitting panel assembly according to claim 1 wherein a cross section of the upper guide reflector parallel to the first major surface and the second major surface is rippled.
7. The light emitting panel assembly according to claim 1, wherein the side guide reflector is semi-specular.
8. The light emitting panel assembly according to claim 1, wherein the side guide reflector is specular.
9. The light emitting panel assembly according to claim 1, wherein the side guide reflector is white.
10. The light emitting panel assembly according to claim 1, wherein the light guide is vertically oriented.
11. The light emitting panel assembly according to claim 1, wherein the light guide is angled away from the vertical.
12. The light emitting panel assembly according to claim 1, wherein the lip comprises a diffusive upper surface for homogenizing light from the light source and directed at the upper reflector.
13. The light emitting panel assembly according to claim 1, wherein the lip comprises a diffusive lower surface for homogenizing light from the light source and directed at the upper reflector.
14. The light emitting panel assembly according to claim 1, wherein the lip comprises diffusive upper and lower surfaces, for homogenizing light from the light source and directed at the upper reflector.
15. The light emitting panel assembly according to claim 1, wherein each of the plurality of extraction elements comprises an upper face and a lower face that define an inwardly extending depression in the first major surface, wherein the lower face is shorter than the upper face, whereby a width of the light guide decreases in a downward direction, wherein an angle of the lower face relative to a plane of the first major surface is less than an angle of the upper face relative to the plane of the first major surface, whereby a width of the light guide decreases in a downward direction.
16. The light emitting panel assembly according to claim 1, wherein a height of the plurality of extraction elements increases in a downward direction, and wherein a distance between each of the plurality of extraction elements decreases in a downward direction.
17. The light emitting panel assembly according to claim 1, wherein each of the plurality of extraction elements are configured such that light extracted while travelling upward in the light guide and the opposing light guide is limited to leaving at an angle high enough to remain within the cavity.
18. The light emitting panel assembly according to claim 1, wherein each of the plurality of extraction elements comprises a step narrowing the light guide and the opposing light guide in the downward direction, whereby only light travelling downward in the light guide or the opposing light guide is extracted from the plurality of extraction elements, wherein a height of the plurality of extraction elements increases in a downward direction, wherein a distance between each of the plurality of extraction elements decreases in a downward direction, and wherein angles of the step relative to a plane of the first major surface increases in a downward direction.
19. The light emitting panel assembly according to claim 1, wherein a width of the upper reflector is at least twice a height of the light guide.
20. The light emitting panel assembly according to claim 1, wherein the lower surface of the light guide and the light source are spaced apart to define a triangular gap wherein an open side of the triangular gap faces the side guide reflector.
21. The light emitting panel assembly according to claim 1, wherein the side guide reflector angles away from the light guide and the opposing light guide in the downward direction at angle of 2 to 15 degrees, wherein the side guide reflector comprises a lower extension extending horizontally toward the light source.
22. A light emitting panel assembly comprising: a housing; light guides within the housing; light sources positioned below a lower surface of each of the light guides; an upper guide reflector for each of the light guides, whereby light internally reflects through the light guides from the light sources to the upper guide reflectors, each of the upper guide reflectors diffusively reflecting the light back to the light guide to be reflected or refracted by a plurality of extraction elements off or out of a first major surface of each of the light guides or a side guide reflector adjacent to the first major surface of each of the light guides, and subsequently refracted out of a second major surface; an upper reflector capable of diffusively homogenizing a light exiting a lower lip of each of the light guides extending horizontally towards a cavity defined between the light guides and the light exiting the second major surface of each of the light guides; wherein the light guides comprise three light guides in a triangular arrangement, two pairs of opposing light guides in a square or rectangular arrangement, or a plurality of pairs of opposing light guides in a polygonal arrangement.
23. A light emitting panel assembly comprising: a housing; a cylindrical light guides within the housing and defining a cavity; light sources positioned below a lower surface of the light guide; an upper guide reflector for the light guide, whereby light internally reflects through the light guide from the light sources to the upper guide reflector, the upper guide reflector diffusively reflecting the light back to the light guide to be reflected or refracted by a plurality of extraction elements off or out of a first major surface of the light guide or a side guide reflector adjacent to the first major surface of the light guide, and subsequently refracted out of a second major surface; an upper reflector capable of diffusively homogenizing a light exiting a lower lip of the light guide extending horizontally towards the cavity and the light exiting the second major surface of each of the light guides.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In drawings which show non-limiting embodiments of the invention:
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DESCRIPTION
(37) Throughout the following description, specific details are set forth in order to provide a more thorough understanding of the invention. However, the invention may be practiced without these particulars. In other instances, well known elements have not been shown or described in detail to avoid unnecessarily obscuring the invention. Accordingly, the specification and drawings are to be regarded in an illustrative, rather than a restrictive, sense.
(38) The term adjacent as used in this specification refers to being near or adjoining. Adjacent features can be spaced apart from one another or can be in direct contact with one another. In some instances, adjacent features can be connected to one another or can be formed integrally with one another.
(39) The term inwardly as used in this specification refers to a direction toward the cross-sectional center of the light guide.
(40) The term outwardly as used in this specification refers to a direction away from the cross-sectional center of the light guide.
(41) The terms upper, upward, and like terms as used in this specification refers to a direction away from where the light source is located.
(42) The terms lower, downward, and like terms as used in this specification refer to a direction toward where the light source is located.
(43) The term low angle as used in this specification refers to an angle of approximately 0 to 15 degrees from the vertical.
(44) The term peak angle as used in this specification refers to an angle of approximately 10 to 50 degrees from the vertical.
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(46) Light source 16 is a light emitting diode (LED) or an array of LEDs. In some embodiment light source 16 may be any other point source emitter of light, including laser diodes and the like. Light source 16 is adjacent to a lower surface 29 of light guide 14. In some embodiments light source 16 squarely faces lower surface 29. In some embodiments light source 16 may be in contact with lower surface 29. In some embodiments light source 16 may be spaced apart from lower surface 29. For example, spacer elements disposed between individual LEDs may be used to space light source 16 apart from lower surface 29. The space or lack thereof between light source 16 and lower surface 29 determines the quantity of light entering light guide 14 in the upward direction and conversely the amount of light illuminating upper reflector 22 directly. In some embodiments lower surface 29 of light guide 14 may have a diffuse surface to homogenize light entering light guide 14.
(47) Light guide 14 is generally planar, and has a first major surface 24 facing away from cavity 13 and a second major surface 26 facing toward cavity 13.
(48) Light guide 14 decreases in width in the downward direction. In the embodiment shown, the decrease in width is due to the shape of extraction elements 30 on first major surface 24; for example, and with reference to
(49) In some embodiments light guide 14 may not decrease in width in the downward direction, that is, first major surface 24 and second major surface 26 may extend parallel to one another.
(50) Light guide 14 also has a lower lip 28 extending toward cavity 13. In some embodiments, lower lip 28 may be absent. In some embodiments the lip may be a separate part. In some embodiments the lip may have a diffuse upper and/or lower surface to homogenize light travelling upward through the lip and illuminating upper reflector 22.
(51) Upper guide reflector 18 is adjacent to upper surface 32 of light guide 14. Upper guide reflector 18 has a diffuse reflective surface facing upper surface 32. In some embodiments the upper guide reflector 18 may be partially specular. For example, upper guide reflector 18 may be a highly reflective white film. Diffuse reflection homogenizes the light from light guide 14. In some embodiments, upper guide reflector 18 is pressed against upper surface 32. In some embodiments upper guide reflector 18 is integrated with upper surface 32, for example by lamination or coating. In some embodiments, upper guide reflector 18 may be co-extruded with light guide 14. Integration of upper guide reflector 18 with upper surface 32 of light guide 14 reduces boundary losses of light by avoiding having the light exit and re-enter light guide 14.
(52) In some embodiments, upper guide reflector 18 may be textured to reflect more light back into light guide 14 at a lower angle from the vertical, to facilitate even emission of light down the vertical extent of light guide 14. For example, upper guide reflector 18 may be linearly diffuse such that a cross sectional plane of upper guide reflector 18 parallel to first major surface 24 and second major surface 26 is ridged or rippled.
(53) Side guide reflector 20 extends parallel and adjacent to first major surface 24. In some embodiments, the distance D.sub.S between side guide reflector 20 and first major surface 24 is minimized, that is, less than 5 mm, or 2 mm, or 1 mm. Side guide reflector 20 may be specular, semi-specular or white. In some embodiments side guide reflector 20 may be pressed against or laminated to first major surface 24 such that the only space between them would be at the extraction elements.
(54) Side guide reflector 20 angles inwardly as it extends downward, in parallel to the decreasing width of first major surface 24 in the downward direction. In embodiments wherein first major surface 24 does not decrease in width in the downward direction, side guide reflector 20 may angle inwardly as it extends downward, or go straight downward. The inward angling of side reflector 20 is to compensate for light refracting out extraction elements 30 on first major surface 24, as shown for example in
(55) Upper reflector 22 spans between upper sections of opposing light guides 14. Upper reflector 22 has a fully diffuse surface. Upper reflector 22 may be specular, semi-specular or white. Upper reflector 22 defines an upper boundary of cavity 13. In some embodiments, for example wherein light emitting panel assembly 10 is very narrow, upper reflector 22 may be absent.
(56) As best shown in
(57) In some embodiments, upper face 32 and lower face 34 may not be symmetrical. For example, as mentioned above, lower face 34 is shorter than upper face 32 and/or A.sub.L is less than A.sub.U to facilitate even extraction of light along light guide 14. As another example, angles A.sub.U and A.sub.L may different in order to ensure an even distribution of light across upper reflector 22.
(58) Extraction element 30 has a height H.sub.E. In some embodiments, height H.sub.E is negatively correlated to a height H.sub.L of light guide 14; that is, the taller the light guide, the smaller the extraction elements since they would need to release less light, and vice versa.
(59) In some embodiments height H.sub.E of extraction elements 30 increases in the downward direction along light guide 14. In some embodiments the distance D.sub.E between extraction elements 30 decreases in the downward direction along light guide 14 to increase the density of extraction elements 30 in a lower region of light guide 14. The foregoing features, individually and in combination, provide greater light extraction capacity at a lower region of light guide 14 compared to an upper region of light guide 14, resulting in more even extraction of light from the top to the bottom of light guide 14 and thus contributing to the desirable peak angle batwing distribution shown in
(60) In some embodiments, extraction element 30 may have a shape different than that illustrated in
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(65) Light rays such as those generally following the paths illustrated in
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(68) Light rays such as those generally following the paths illustrated in
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(70) Thus in light emitting panel assembly 10, light from light source 16 traveling through light guide 14 toward upper guide reflector 18 spreads within light guide 14, and upper guide reflector 18 homogenizes the light before the light is redirected to light guide 14 to be extracted by extraction elements 30 at angles visible in the lower hemisphere. In addition to allowing for improved optical distributions, the foregoing features of the present invention allow for larger spacing between individual lights within light source 16 (e.g. spacing between LEDs), resulting in cost savings with respect to light source 16.
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(72) Light guide 114 and light source 116 are substantially similar to light guide 14 and light source 16 of light emitting panel assembly 10 except that lower surface 129 of light guide 114 and light source 116 are spaced apart to define a gap 117. Gap 117 is shaped to allow a predetermined amount of light from light source 116 to first reflect off side guide reflector 120 before hitting light guide 114. In some embodiments, a first edge 119 of light source 116, defined as the edge of light source 116 further from side guide reflector 120, is closer to lower surface 129 of light guide 114 than an opposite second edge 121 of light source 116. In some embodiments, first edge 119 is adjacent to, and may abut, lower surface 129. In the embodiment shown, light source 116 is angled in the direction of side guide reflector 120 to define a triangular gap 117 between light source 116 and lower surface 129. In some embodiments, an angle A.sub.L between a major plane P.sub.L of light source 116 and a horizontal plane P.sub.H ranges from or 20 to 70 degrees, or 35 to 55 degrees, or 40 to 45 degrees. In some embodiments, light source 116 is horizontal (i.e., major plane P.sub.L of light source 116 lies in horizontal plane P.sub.H) but lower surface 129 is angled to define a triangular gap 117. In some embodiments, both light source 116 and lower surface 129 are angled to define a triangular gap 117.
(73) Side guide reflector 120 angles away from light guide 114 in the downward direction. In some embodiments the angle of side guide reflector 20 may be 2 to 15 degrees from the vertical. Similar to side guide reflector 20, the angling of side reflector 120 is to compensate for light refracting out extraction elements 130 on first major surface 124, as shown for example in
(74) Side guide reflector 120 includes a lower extension 125. In some embodiments lower extension 124 extends horizontally in the direction of light source 116. In some embodiments lower extension 125 spans at least half of a gap 123 defined between a bottom region of side guide reflector 120 and a bottom region of light source 116. In some embodiments lower extension 125 may be formed as a separate reflector from the rest of side guide reflector 120. Gap 123 provides distance between light source 116 and side guide reflector 120 to perform at least two functions: (i) increases optical control over the distribution of light for illuminating upper reflector 122; and (ii) reduces the amount of light reflected back at light source 116 and thereby wasted.
(75) As shown in
(76) Other aspects of extraction elements 130 such as their dimensions and distribution are similar to extraction elements 30 previously discussed. For example, height H.sub.S of extraction elements 130 increases in the downward direction along light guide 114. In some embodiments the distance D.sub.S between extraction elements 130 decreases in the downward direction along light guide 114 to increase the density of extraction elements 130 in a lower region of light guide 114. In some embodiments angle A.sub.A of extraction elements 130 increases in the downward direction along light guide 114. The foregoing features, individually and in combination, provide for greater light extraction capacity at a lower region of light guide 114 compared to an upper region of light guide 114, resulting in more even extraction of light from the top to the bottom of light guide 114 and thus contributing to the desirable peak angle batwing distribution shown in
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(80) Light rays such as those generally following the paths illustrated in
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(85) This application is intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
(86) As an example of a variation,
(87) As another example of variations, while the light sources, light guides and upper guide reflectors in the embodiments of the light emitting panel assemblies described above are generally aligned vertically, in some embodiments these features may be aligned along an angle other than the vertical for example as shown in
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(89) In contrast to the light guides of assemblies 10, 100 and 200, light guides 314 in assembly 300 are angled off from the vertical. In the embodiment shown in
(90) First major surfaces 324 of light guides 314 comprise extraction elements 330. In some embodiments, extraction elements 330 are similar in structure and function to extraction elements 130 of assembly 100, and therefore only extract light travelling downward in light guide 314, i.e., after being reflected by upper guide reflector 318.
(91) In some embodiments, extraction elements 330 are similar in structure and function to extraction elements 30 of assembly 10, and therefore extract light travelling upward and downward in light guide 314. Extraction elements 330 are configured such that light extracted while travelling upward in light guide 314 is limited to light leaving at an angle high enough to strike the opposing arm 315, 315 and thereby stay within the confines of interior 313. Preventing light travelling upward in the light guide from leaving at a low enough angle to escape interior 313 eliminates the possibility of un-homogenized light (which causes headlamping) from being visible from below assembly 300.
(92) Assembly 300 also has a secondary optic 350 adjacent each second major surface 326 of light guides 314. Secondary optic 350 may, for example, bend light toward the normal, or away from the normal, as required by the application. In some embodiments, secondary optic 350 may be a transflective optic. In some embodiments, secondary optic 350 may be absent.
(93) As a further example of variations, while assemblies such as assemblies 10, 100 and 300 are two-sided and define a cavity therebetween, other configurations are possible. For example, some embodiments may be three-sided (triangular from a top plan view), four-sided (square or rectangular from a top plan view), multi-sided (polygonal from a top plan view), round (circular from a top plan view), oval (oval from a top plan view) and the like, each defining a centrally-located cavity. For example,
(94) Embodiments of the invention include luminaires comprising light emitting panel assemblies 10, 100, 200, 300 and/or 400 and therefore specifically exclude image display devices.
(95) This application is intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims. Accordingly, the scope of the claims should not be limited by the preferred embodiments set forth in the description, but should be given the broadest interpretation consistent with the description as a whole.