Insulating tunneling contact for efficient and stable perovskite solar cells
10833283 ยท 2020-11-10
Assignee
Inventors
- Jinsong Huang (Lincoln, NE, US)
- Xiaopeng Zheng (Lincoln, NE, US)
- Qi Wang (Lincoln, NE, US)
- Yang Bai (Lincoln, NE, US)
- Qingfeng Dong (Lincoln, NE, US)
Cpc classification
H10K30/82
ELECTRICITY
H10K85/371
ELECTRICITY
H10K30/354
ELECTRICITY
H10K85/50
ELECTRICITY
H10K30/211
ELECTRICITY
International classification
Abstract
Perovskite-based photoactive devices, such as solar cells, include an insulating tunneling layer inserted between the perovskite photoactive material and the electron collection layer to reduce charge recombination and concomitantly provide water resistant properties to the device.
Claims
1. A photoactive device, comprising: a first electrode layer; a second electrode layer; wherein the first electrode layer comprises a first conductive material layer disposed on a first carrier transport layer; a perovskite material disposed between the first electrode layer and the second electrode layer, wherein the first carrier transport layer is disposed between the first conductive material layer and the perovskite material; and an insulating layer disposed between the first electrode layer and the perovskite material.
2. The photoactive device of claim 1, wherein the first electrode layer is a cathode layer.
3. The photoactive device of claim 1, wherein the first electrode layer is an anode layer.
4. The photoactive device of claim 1, wherein the insulating layer comprises an insulating dielectric material.
5. The photoactive device of claim 4, wherein the insulating dielectric material comprises an insulating polymer material.
6. The photoactive device of claim 5, wherein the insulating polymer material includes at least one polymer selected from the group consisting of polystyrene (PS), fluoro silane, polyvinylidenefluoride-trifluoroethylene (PVDF:TrFE), polymethyl methacrylate (PMMA), poly(dimethylsiloxane) (PDMS), polycarbonate (PC), polyvinylpyrrolidone (PVP), poly(vinyl alcohol) (PVA), poly(ethylene terepthalate) (PET), polyvinyl chloride (PVC), polypropylene (PP), and polytetrafluoroethylene (PTFE).
7. The photoactive device of claim 5, wherein the insulating polymer material includes an amphiphilic polymer selected from the group consisting of Tween 20, Tween 40, Tween 60, Tween 80, D--Tocopherol polyethylene glycol 1000 succinate, PEG-PLA diblock copolymer, PEG-PLGA diblock copolymer, PEG-PCL diblock copolymer, PEG-PE diblock copolymer, PEG-PS diblock copolymer, PS-PAA amphiphilic diblock copolymer, and Triton X-114, where PEG is Poly(ethylene glycol), PLA is polylactide, PLGA is poly(L-lactide-co-glycolide), PCL is poly(-caprolactone), PE is Polyethylene, PS is Poly(styrene), and PAA is poly(acrylic acid).
8. The photoactive device of claim 1, wherein the insulation layer is a first insulating layer and wherein the device further includes a second insulating polymer material disposed between the second electrode layer and the perovskite material.
9. The photoactive device of claim 8, wherein the second electrode layer comprises a second conductive material layer disposed on a second carrier transport layer, wherein the second carrier transport layer is disposed between the second conductive material layer and the perovskite material.
10. The photoactive device of claim 9, wherein each carrier transport layer comprises at least one material selected from the group consisting of BCP, a fullerene, and a fullerene-derivative.
11. The photoactive device of claim 10, wherein the fullerene includes one of C.sub.60, C.sub.70, C.sub.71, C.sub.76, C.sub.78, C.sub.80, C.sub.82, C.sub.84, and C.sub.92, and wherein C.sub.70 and C.sub.84 derivatives include PC.sub.70BM, IC.sub.70BA, and PC.sub.84BM.
12. The photoactive device of claim 11, wherein each carrier transport layer has a band gap of less than or equal to about 5.0 eV.
13. The photoactive device of claim 9, wherein each carrier transport layer comprises at least one C.sub.60 derivative wherein the at least one C.sub.60 derivative is selected from the group consisting of C.sub.60PCBM, bis-adduct C.sub.60PCBM, tris-adduct C.sub.60PCBM, tetra-adduct C.sub.60PCBM, penta-adduct C.sub.60PCBM, hexa-adduct C.sub.60PCBM, C.sub.60ThCBM, bis-adduct C.sub.60ThCBM, tris-adduct C.sub.60ThCBM, tetra-adduct C.sub.60ThCBM, penta-adduct C.sub.60ThCBM, hexa-adduct C.sub.60ThCBM, C.sub.60 mono-indene adduct, C.sub.60 bis-indene adduct, C.sub.60 tris-indene adduct, C.sub.60 tetra-indene adduct, C.sub.60 penta-indene adduct, C.sub.60 hexa-indene adduct, C.sub.60 mono-quinodimethane adduct, C.sub.60 bis-quinodimethane adduct, C.sub.60 tris-quinodimethane adduct, C.sub.60 tetra-quinodimethane adduct, C.sub.60 penta-quinodimethane adduct, C.sub.60 hexa-quinodimethane adduct, C.sub.60 mono-(dimethyl acetylenedicarboxylate) adduct, C.sub.60 bis-(dimethyl acetylenedicarboxylate) adduct, C.sub.60 tris-(dimethyl acetylenedicarboxylate) adduct, C.sub.60 tetra-(dimethyl acetylenedicarboxylate) adduct, C.sub.60 penta-(dimethyl acetylenedicarboxylate) adduct, C.sub.60 hexa-(dimethyl acetylenedicarboxylate) adduct.
14. The photoactive device of claim 1, wherein the perovskite material includes a perovskite having the formula ABX.sub.3 or A.sub.2BX.sub.4, wherein A is methylammonium (CH.sub.3NH.sub.3+), Cs+ or formamidinium (H.sub.2NCHNH.sub.2+), B is a metal cation, and X is a halide anion, thiocyanate (SCN) or mixture thereof.
15. The photoactive device of claim 14, wherein the metal cation is Pb.sup.2+, Sn.sup.2+, Cu.sup.2+, or Bi.sup.3+ and wherein the halide anion X comprises one of I, Cl, Br or a mixture thereof.
16. The photoactive device of claim 1, wherein the perovskite material includes a single crystal perovskite.
17. The photoactive device of claim 1, wherein the insulating layer is hydrophobic.
18. The photoactive device of claim 1, wherein the perovskite material is a thin film.
19. The photoactive device of claim 1, wherein the insulating material has a thickness of between about 0.0001 nm and about 100 nm.
20. The photoactive device of claim 1, wherein the first electrode layer and the second electrode layer each comprise a conductive transparent or semi-transparent material selected from the group consisting of metal films, conductive polymers, carbon nanotubes, graphene, organic or inorganic transparent conducting films (TCFs), and transparent conducting oxides (TCOs).
21. The photoactive device of claim 1, wherein the perovskite material layer has a band gap of less than or equal to about 3.0 eV.
22. A photoactive device, comprising: a first electrode layer; a second electrode layer; a perovskite material disposed between the first electrode layer and the second electrode layer; and a cross-linked fullerene layer disposed between the first electrode layer and the perovskite material; wherein the cross-linked fullerene layer includes a fullerene crosslinked with a silane.
23. The photoactive device of claim 22, wherein the fullerene comprises C.sub.60-SAM and the silane comprises a structure having a formula:
F.sub.3C(CF.sub.2).sub.m(CH.sub.2).sub.nSi(X).sub.z(Y).sub.3-z wherein: m is 0 to 16; nisi to 16; z is 1, 2, or 3; each X is independently selected from the group consisting of chloride, alkoxy, aryloxy, aralkoxy, hydroxyl, and halo; and each Y is independently selected from the group consisting of H, alkyl, aryl, and aralkyl.
24. The photoactive device of claim 22, wherein the fullerene layer is doped by an I-containing species.
25. The photoactive device of claim 24, wherein the I-containing species includes CH.sub.3NH.sub.3I.
26. A photoactive device, comprising: a first electrode layer; a second electrode layer; a perovskite material disposed between the first electrode layer and the second electrode layer; and a first insulating layer disposed between the first electrode layer and the perovskite material; a second insulating polymer material disposed between the second electrode layer and the perovskite material.
27. The photoactive device of claim 26, wherein the first electrode layer comprises a first conductive material layer disposed on a first carrier transport layer, wherein the first carrier transport layer is disposed between the first conductive material layer and the perovskite material, and wherein the second electrode layer comprises a second conductive material layer disposed on a second carrier transport layer, wherein the second carrier transport layer is disposed between the second conductive material layer and the perovskite material.
28. The photoactive device of claim 27, wherein each carrier transport layer comprises at least one material selected from the group consisting of BCP, a fullerene, and a fullerene-derivative.
29. A photoactive device, comprising: a first electrode layer; a second electrode layer; a perovskite material disposed between the first electrode layer and the second electrode layer; and an insulating layer disposed between the first electrode layer and the perovskite material; wherein the insulating layer is hydrophobic.
30. A photoactive device, comprising: a first electrode layer; a second electrode layer; a perovskite material disposed between the first electrode layer and the second electrode layer; and a cross-linked fullerene layer disposed between the first electrode layer and the perovskite material; wherein the fullerene layer is doped by an I-containing species; wherein the I-containing species includes CH.sub.3NH.sub.3I.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
(1) The detailed description is described with reference to the accompanying figures. The use of the same reference numbers in different instances in the description and the figures may indicate similar or identical items.
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DETAILED DESCRIPTION
(25) The present disclosure provides perovskite-based photoactive devices, such as solar cells, including an insulating tunneling layer inserted between the perovskite and the electron collection layer to reduce charge recombination and concomitantly provide water resistant properties.
(26) Certain embodiments of the present disclosure provide perovskite optoelectronic devices comprising (i) a perovskite layer; (ii) a layer of insulating dielectric material(s) in contact with the perovskite layer; and (iii) electrodes including anode and cathode on either side of the perovskite layer. The perovskite layer, which has a band gap of less than or equal to 3.0 eV, can be an elemental perovskite semiconductor or a perovskite compound. The insulating dielectric material(s) refer to one or more materials with electronic conductivity of less than or equal to about 10.sup.5 S/m. The insulating dielectric materials can be deposited to form a non-continuous or a continuous layer on a surface of the perovskite (example device structure shown in
(27) Useful anode materials include any transparent or semi-transparent conductive or semi-conductive material, such as metals or metal films, conductive polymers, carbon nanotubes, graphene, organic or inorganic transparent conducting films (TCFs), transparent conducting oxides (TCOs), etc. Specific examples of anode materials include gold (Au), silver (Ag), titanium (Ti), indium tin oxide (ITO), copper (Cu), carbon nanotubes, graphene, aluminum (Al), chromium (Cr), lead (Pb), platinum (Pt), and PEDOT:PSS. The dimensions of an anode layer may be varied depending on the material used. For example, the anode may have a thickness of between about 10 nm and about 100 nm or 100 nm or greater (e.g., less than about 200 nm, or less than about 1000 nm), depending on the properties of the materials used, such as the transparency and the conductivity. Known deposition or thermal evaporation techniques may be used to form the anode layer. Useful cathode materials include the same materials as may be used for the anode, although the cathode need not be transparent. Specific examples of cathode materials include gallium (Ga), gold (Au), silver (Ag), tin titanium (Ti), indium tin oxide (ITO), indium (In), copper (Cu), carbon nanotubes, graphene, aluminum (Al), chromium (Cr), lead (Pb), platinum (Pt), and PEDOT:PSS. The dimensions of the cathode layer may be varied depending on the material used. For example, the cathode may have a thickness of between about 10 nm and about 100 nm or 100 nm or greater (e.g., less than about 200 nm, or less than about 1000 nm, or less than about 1 m, or less than about 1 mm, or less than about 1 cm), depending on the conductivity of the materials used. Known deposition or thermal evaporation techniques may be used to form the cathode layer. A substrate, upon which an anode layer or a cathode layer may be formed, may be used to provide structural stability and may include glass, polymer, semiconductor materials, etc.
(28) The function of the insulating dielectric layer(s) includes, but is not limited to, passivating surface traps, reducing minority carrier recombination, suppressing perovskite decomposition caused by, e.g., thermal annealing or moisture damage. The insulating dielectric layer(s) could significantly increase optoelectronic device short circuit current (JSC) to 23 mA/cm.sup.2 and fill factor (FF) to 80%, leading to a high power conversion efficiency (PCE) of 19%-20% under 1 sun illumination. Meanwhile, due to the protection of the insulating layer(s), the perovskite surface decomposition caused by thermal annealing could be suppressed. And the devices advantageously exhibit an excellent resistance to moisture damage which is the primary reason for perovskite solar cell degradation. Typical insulating dielectric materials include, but are not limited to, dielectric oxides such as Al.sub.2Ox, insulating polymers such as polystyrene (PS), polyvinylidenefluoridetrifluoroethylene (PVDF-TrFE), polymethyl methacrylate (PMMA), poly(dimethylsiloxane) (PDMS), polycarbonate (PC), polyvinylpyrrolidone (PVP), poly(vinyl alcohol) (PVA), poly(ethylene terephthalate) (PET), polyvinyl chloride (PVC), polypropylene (PP), polytetrafluoroethylene (PTFE), or a combination thereof. In certain embodiments, the insulating polymer material includes an amphiphilic polymer material. Examples of useful amphiphilic materials include Tween 20, Tween 40, Tween 60, Tween 80, D--Tocopherol polyethylene glycol 1000 succinate, PEG-PLA diblock copolymer, PEG-PLGA diblock copolymer, PEG-PCL diblock copolymer, PEG-PE diblock copolymer, PEG-PS diblock copolymer, PS-PAA amphiphilic diblock copolymer, and Triton X-114, where PEG is Poly(ethylene glycol), PLA is polylactide, PLGA is poly(L-lactide-co-glycolide), PCL is poly(-caprolactone), PE is Polyethylene, PS is Poly(styrene), and PAA is poly(acrylic acid), and combinations thereof
(29) It has been demonstrated as will be discussed below that inserting a polymer insulation layer at the cathode side of the perovskite solar cell devices effectively increases the efficiency of the perovskite solar cells. As one example, a perovskite solar cell with polymer insulating layer may have a structure of ITO/PTAA/CH.sub.3NH.sub.3PbI.sub.3 perovskite/polymer insulator/C60/2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (BCP)/Al. The thickness of the cell could be from about 0.0001 nm to about 100 nm, and it may be continuous or noncontinous. For the solution process methods, the insulating polymer may be dissolved in non-polar solvent such as toluene, dimethylbenzene, chloroform, tetrahydrofuran, chlorobenzene or dichlorobenzene or a combination thereof, and the concentration can be from about 0.0001 mg/ml to about 100 mg/ml.
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(31) The tunneling junctions applied in silicon solar cells, which resulted in efficient silicon solar panels, are comprised of an insulating oxide or a thin-layer of amorphous silicon (HIT structure) inserted between the intrinsic silicon and the heavily-doped silicon layer or indium-tin-oxide (ITO) layer. The tunneling junctions have been shown to suppress the charge recombination at contacts by passivation to increase efficiency. The oxide or amorphous silicon layers are generally deposited by relatively high temperature vacuum process, which is however not compatible for perovskite solar cells. Encouragingly, it has been found that the low temperature solution-coated polymeric insulating layers can serve the same function, which makes the process low-cost and simple to be applied.
(32) The perovskite films may be made by an interdiffusion method, e.g., as described in U.S. patent application Ser. No. 14/576,878, filed Dec. 19, 2014, which is incorporated by reference herein. Poly(triaryl amine) (PTAA) is useful as the hole transporting layer because of the much larger perovskite grain size formed on the non-wetting surface of PTAA. The PTAA film was doped by 1.0 wt % 2,3,5,6-Tetrafluoro-7,7,8,8-tetracyanoquinodimethane (F4-TCNQ) to increase its conductivity, which was found important in increasing perovskite device fill factor. Three insulating polymers, polystyrene (PS), Teflon, and polyvinylidene-trifluoroethylene copolymer (PVDF-TrFE), were randomly chosen for use as the tunneling materials. The molecular structures are shown in
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(34) Because the tunneling probability strongly depends on tunneling-layer thickness, the thickness of the tunneling layer should significantly influence the electron extraction efficiency and thus device efficiency.
(35) The insulating polymer advantageously serves or functions as a water-resistant layer that protects the perovskite film from water damage. According to one embodiment, a hydrophobic insulating fluoro-silane, Trichloro(3,3,3-trifluoropropyl)silane, is used as a tunneling layer to make water-resistant devices. The fluoro groups make the material extremely hydrophobic. In addition, it has been reported that fluoro-silane undergoes a cross-linking process with the aid of tiny amount of moisture.
(36) The performance enhancement in the devices is primarily ascribed to the function of the tunneling layer in extracting electrons and blocking holes. To demonstrate that, conductive atomic force microscopy (c-AFM) measurement was conducted to characterize the local dark- and photo-current of perovskite samples with or without a PS tunneling layer at nanoscopic level. The samples for dark-current measurements have the structure of ITO/PTAA: F4-TCNQ/Perovskite/with or without PS. Since both PTAA and the Pt-coated AFM conductive tip have a high work function as well, the measured current is essentially a hole current. As shown in
(37) The tunneling layer spatially separates photo-generated electrons and holes at the perovskite/polymer interface by transporting electrons and blocking holes, which advantageously leads to the reduction of the carrier surface recombination. For verification, the carrier recombination lifetimes of devices with or without a PS contact were compared by transient photovoltage spectroscopy (TPV). As shown in the
(38) Inserting a tunneling layer between the perovskite and the electron transport layer significantly increases device performance by suppressing carrier recombination at the cathode contact. The tunneling layer can also serve as an encapsulation layer to prevent perovskite film from damage caused by water or moisture. This paradigm is simple because it doesn't need lattice matching between the buffer layer and perovskite. The low temperature solution process makes it compatible with many types of perovskite materials, and may be applied for anode contact as well. The freedom to choose any insulating layer for contact advantageously enables more device designs and manufacturing.
(39) Device Fabrication Example
(40) Methods of cleaning ITO glass, methylammonium iodide (MAI) synthesis, and preparing PTAA: F4-TCNQ solution are known. A spin coating process was conducted in a glovebox with oxygen level lower than 100 particle per million (PPM). The PTAA was doped by 1 wt % F4-TCNQ. The spun PTAA: F4-TCNQ films were thermally annealed at 100 C. for 20 min. The perovskite films were made by an interdiffusion method, where lead iodide (PbI.sub.2) and methylammonium iodide (MAI) solutions were sequentially spun onto the substrates, followed by a thermal annealing driven diffusion process. The interdiffusion method referred to is described in U.S. patent application Ser. No. 14/576,878, filed Dec. 19, 2014, which is incorporated by reference herein. The concentration of PbI.sub.2 and MAI was 650 mg/ml and 65 mg/ml, respectively. The spun films were annealed at 100 C. for 70 min on hotplate under the cover of a glass petri dish. 10 L-30 L DMF solvent was added at the edge of the petri dish during annealing process. After annealing, insulating materials were deposited on the perovskite by different methods. PS or the PS plastic foam were dissolved in dichlorobenzene (DCB) with concentrations from 0.02% (0.2 mg/mL) to 2.0% (20 mg/mL) and spin coated on top of perovskite at a speed of 6000 RPM. The films were annealed at 100 C. for 70 min; PVDF-TrFE was added into DCB:tetrahydrofuran (THF) mixture solvent (volume ratio from 10:1 to 5:1) and the solution was stirred and heated at 100 C. overnight. Then the saturated solution was filtered to remove the undissolved PVDF-TrFE. The saturated solution was spin coated on top of perovskite films at 6000 RPM and annealed at 100 C. for 70 min; Teflon was thermally evaporated with a deposition rate of 0.1 /s. Teflon thickness for the best devices was 2-5 nm. Fluoro silanes was purchased from Sigma Aldrich and spun coated on perovskite films with spin speed of 6000 RPM. For control device fabrication, PCBM was dissolved in DCB with a concentration of 2.0%. The solution was spin coated on perovskite films with a spin speed of 6000 RMP. Then the films were annealed at 100 C. for 70 min. After the deposition of insulating or PCBM layers, 20 nm thickness of C.sub.60 was thermally evaporated with a deposition rate of 0.5 /s. The devices were finished by the evaporation of 7 nm 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (BCP) and 100 nm aluminum electrode. The devices area was defined as the overlap of ITO and Al electrode. Slight variation of the device area was observed in devices from different batches. Optical microscopy was used to measure the active area accurately. Typical dimension of the device area was 2.0 mm5.0 mm.
(41) Photocurrent-Voltage Curve and EQE Measurements
(42) The photocurrent-voltage curves of the devices were measured in the glovebox with oxygen level below 100 PPM. AM 1.5 G irradiation (100 mW cm.sup.2) with a xenon-lamp-based solar simulator (Oriel 67005, 150 W Solar Simulator) was used as the illumination source. A Schott visible-color glass-filtered (KG5 color-filtered) Si diode (Hamamatsu S1133) was used to calibrate the light intensity before photocurrent measurement. Keithley 2400 Source-Meter was used for recording the I-V measurement. Unless stated otherwise, the scanning direction for I-V measurement was from negative bias to positive bias. The voltage scanning rate was 0.1 V s.sup.1. The steady-state J.sub.SC was measured by recording device photo current under 0.94 V bias. Then steady-state PCE was obtained by multiplying the measured current with 0.94 V bias voltage. The EQE measurement was conducted in air without device encapsulation.
(43) TPV Measurement
(44) TPV measurement has been a well-established method to measure the device carrier recombination lifetime. In the measurement, the devices were stimulated by laser pulses (337 nm) to generate a small transient photovoltaic signal. A large resistance of 1 M Ohm was connected in serial with the devices so that the photo generated carriers could be effectively blocked to recombine in the devices. The transient voltage signal was recorded by a 1 GHz Agilent digital oscilloscope. The charge carrier recombination lifetime was derived by fitting voltage signal decay with a single exponential decay function. A Schott visible-color glass-filtered (KG5 color-filtered) Si diode (Hamamatsu S1133) was used to calibrate the light intensity.
(45) c-AFM and TEM Measurements
(46) The c-AFM studies were carried using a commercial AFM system (MFP-3D, Asylum Research, USA) equipped with conductive probes (PPP-EFM, Nanosensors). The photocurrent mapping was measured under 0 V bias and the dark current mapping was measured with a bias of 0.5 V. High resolution TEM analyses were carried out on a FEI OSIRIS microscope. The cross-sectional samples were prepared by using focused-ion-beam equipment (FEI Helios 660).
(47) Water Stability Analysis
(48) The water stability test was performed in air under room temperature. Purified water was used to prevent current leakage. The sample without further encapsulation was immersed in water and the photovoltaic output was recorded by a multimeter.
(49) Amphiphilic Materials
(50) In one embodiment, amphiphilic polymer material is applied directly on the formed perovskite layer to enhance its water resistance and thus device stability. In addition, amphiphilic polymer materials also hold great promise for surface modification, trap passivation, uniform film processing, and suppressing charge recombination in the perovskite devices such as solar cells, and consequently improve their efficiency and stability.
(51) The hydrophilic terminal of the amphiphilic polymer with on-demand functional groups (such as OH and NH.sup.3+) can firmly bind to the perovskite surface through hydrogen-bonding, and the hydrophobic tails on the top side of the films protect the perovskite layer by preventing water penetration. Moreover, even if a small amount of water molecules penetrate the hydrophobic barrier, the hydrophilic side of the amphiphilic polymer will temporarily hold the water in this layer, working as water reservoir, to stop its further penetration to the perovskite layer.
(52) According to certain embodiments, the amphiphilic polymers have a formula RX, where the R group functions as the hydrophobic tail (examples include (CH.sub.2)nCH.sub.3, (CH.sub.2)nNH.sub.2, and (CH.sub.2)nCF.sub.3), and the X group is the hydrophilic head or terminal end. Amphiphilic polymers or block copolymers in which the hydrophilic terminal contains the functional groups (such as OH, NH.sup.3) that have strong interaction with the perovskite can be used for perovskite surface functionalization. For example, due to the strong hydrogen-bonding interactions of the iodide from the perovskite with the hydroxyl (OH) and the ammonium (NH.sup.3+) groups from the hydrophilic terminal of the amphiphilic polymer, the amphiphilic polymers strongly bind to the perovskite surface and the hydrophobic terminals face outside of the films to produce a hydrophobic coating which can further prevent the moisture penetrating into the perovskite film, as shown in
Example
(53) Method: MAPbI.sub.3 films were fabricated by a thermal annealing-induced interdiffusion method. The hole transport layer (HTL) material was spin coated at the speed of 4,000 r.p.m and then annealed at 100 C. for 10 min. PbI.sub.2 beads (99.999% trace metals basis) were purchased from Sigma-Aldrich. After dissolved in N,N-Dimethylformamide (DMF) at temperature of 100 C., around 50 l of hot PbI.sub.2 precursor solution was quickly dropped onto the substrate and spin coated at the speed of 6,000 r.p.m. The as-fabricated PbI.sub.2 films were dried and annealed at 90 C. for 10 min. To fabricate MAPbI.sub.3 film, 630 mg ml.sup.1 PbI.sub.2 DMF precursor solutions were used with 63 mg ml.sup.1 methylammonium iodide (MAI) 2-propanol precursor solution. The amphiphilic polymer solution was coated onto the perovskite substrate by spin coating at 6,000 r.p.m. for 35 s for the solution with different amphiphilic polymer concentration. The devices were finished by thermally evaporating C60 (20 nm), BCP (8 nm) and copper (80 nm) in sequential order.
(54) Results
(55) As shown in
(56) After self-assembling on the perovskite surface, the amphiphilic polymer can serve as a water-resistant layer to protect the perovskite film from water damage because of the exposed hydrophobic tail. The measured contact angle measured here represents the wetting capability of the different substrate surfaces to water. As expected, a hydrophobic surface with a contact angle of 99 was obtained. Encouragingly, the amphiphilic-polymer protected devices showed much better resistance to water damage. As shown by the photos in
(57) Cross-Linked and Doped Fullerene Layer
(58) In certain embodiments, a cross-linked and doped fullerene material layer is included to enhance the stability and performance of perovskite photoactive devices. In one embodiment, cross-linkable molecules, which have hydrophobic function groups, are bonded onto fullerene (typically PCBM ([6,6]-phenyl-C61-butyric acid methyl ester)) material to convert the fullerene layer to be water-resistant. Additionally, methyl ammonia iodide (MAI) may be introduced in the fullerene layer for n-doping via anion-induced electron transfer (ET), leading to a dramatic increase in electrical conductivity, e.g., on the order of two orders of magnitude or greater. With a crosslinked and doped fullerene electron transport layer (ETL), the perovskite devices deliver a PCE up to 19.5% with a high fill factor of 80.6%. More encouragingly, the resulting devices possess good ambient stability and retain over 87% of their original efficiency after 30 days exposure to an ambient environment, well outperforming control devices based on conventional PCBM, which severely degrade within one week.
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(61) FTIR (Fourier transform infrared spectroscopy) transmission spectra (
(62) Performance of the devices before and after crosslinking the fullerene layer was characterized. It is noted that a relatively thick fullerene layer may be needed to enhance the water resistivity, while the larger thickness and cross-linking process inevitably increases the device contact resistance at the cathode side. To improve the electron extraction ability of the crosslinked fullerene ETL, the fullerene is doped, e.g., a small amount of MAI is blended in the fullerene as an n-dopant. Effective n-doping of fullerenes by alkyl ammonium-based salts (n-dopants) was demonstrated in previous studies and enhanced conductivity was successfully achieved via the electron transfer between the anions of the n-dopants and fullerenes.
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(64) TABLE-US-00001 TABLE 1 Photovoltaic performance of perovskite solar cells employing different ETLs. R.sub.S is the device series resistance derived from J-V curves: J.sub.SC V.sub.OC FF R.sub.S Sample (mA cm.sup.2) (V) (%) (%) ( cm.sup.2) Non-CL Fullerene 18.55 0.75 43.0 5.98 8.19 CL Fullerene 21.95 1.05 73.9 17.03 3.72 Doped CL Fullerene 22.70 1.06 80.0 19.25 2.08
(65) The performance of the perovskite devices based on crosslinked fullerene with different MAI doping levels are presented in
(66) TABLE-US-00002 Doping ratio J.sub.SC V.sub.OC FF (wt %) (mA cm.sup.2) (V) (%) (%) 0 21.95 1.05 73.9 17.03 5 22.46 1.06 78.5 18.69 10 22.7 1.06 80.0 19.25 20 22.10 1.04 78.9 18.13
(67) The significant enhancement of FF can be explained by the reduced contact (or series) resistance (R.sub.S) by doping the C60-SAM layer. The series resistance of devices with different ETLs was derived by fitting the slope of J-V curves. As shown in Table 1, the device R.sub.S was reduced from 8.19 cm.sup.2 to 3.72 cm.sup.2 simply by crosslinking the fullerene. R.sub.S was further reduced to 2.08 cm.sup.2 via appropriate doping of crosslinked fullerene. To verify the increased conductivity through crosslinking and doping, four-probe measurements directly on the fullerene films were carried out. Detailed methodology of the four-probe testing can be found in the experimental section. The obtained current-voltage characteristics were presented in
=.sub.0 exp(E.sub.a/kT)(1)
where is the conductivity, .sub.0 is a constant, E.sub.a is the activation energy, k is the Boltzmann constant, and T is the absolute temperature. The activation energy is the initial energy that the electric charges need to move inside the material. The extended intermolecular overlap through hydrogen bonding in the crosslinked fullerene layer increased the electron density of the aromatic system of the fullerene molecules, which produced a substantial decrease in E.sub.a. Therefore, the conductivity of fullerene layer was significantly enhanced after crosslinking with silane coupling agent through hydrogen bonding. In addition, a more uniform and compact morphology may also contribute to the improved conductivity. The further enhanced conductivity through MAI doping can be explained by the anion-induced electron transfer between I.sup. and fullerene. The statistics of FF distribution shown in
(68) As shown in
(69) To understand how doped CL fullerene boosts perovskite photovoltaic device performance, the recombination dynamics process was examined by impedance spectroscopy (IS) measurements, which are widely used in many photovoltaic systems, such as dye-sensitized solar cells, organic solar cells and perovskite solar cells. The measured impedance spectra of devices with non-CL fullerenes and doped CL fullerenes present different characteristics: as shown in
(70) The perovskite devices herein are expected be highly water-resistant due to the crosslinked fullerene employed. The stability of these devices was tested under extreme conditions. Water was dropped on top of the devices and then dried with a N.sub.2 gun after exposing to water for a certain time. The device made of conventional PCBM severely degraded (
(71) Thereafter, the stability of the perovskite devices was monitored using both conventional PCBM and self-developed crosslinked and doped fullerene as a function of storage time. All devices were stored without encapsulation in an ambient environment. As shown in
(72) Methods
(73) Film Formation and Device Fabrication.
(74) Methylammonium iodide (CH.sub.3NH.sub.3I, MAI) was synthesized using the interdiffusion method. Poly(bis(4-phenyl)(2,4,6-trimethylphenyl)amine) (PTAA) film as HTL was first deposited on cleaned ITO substrates by spin coating 0.25 wt % PTAA solution at 6,000 r.p.m., and the as-prepared film was thermally annealed at 100 C. for 10 min [24]. The MAPbI.sub.3 films were fabricated by solvent annealing-induced interdiffusion method. PbI.sub.2 (dissolved in N,N-dimethylformamide (DMF)) was spin-coated on top of PTAA/ITO substrate at 6000 rpm for 35 s. Then MAI (dissolved in 2-propanol) was spin-coated on top of the dried PbI.sub.2 layer at room temperature at 6000 rpm for 35 s. Afterwards the stacked precursor layers were solvent-annealed at 100 C. for 1 h. For the control devices using conventional phenyl-C61-butyric acid methyl ester (PCBM) as electron transport layers (ETLs), the PCBM (dissolved in 1,2-Dichlorobenzene (DCB), 2 wt %) was spin-coated on top of the perovskite layer at 6000 rpm for 35 s and annealed at 100 C. for 60 min. In order to develop crosslinked fullerene as stable and efficient ETLs, C60-substituted benzoic acid self-assembled monolayer (C60-SAM) material (1-Materials) was selected as the starting material. C60-SAM (2 wt %) was dissolved in a 1:1 volume ratio of THF (Tetrahydrofuran):DCB mixture solvent and the solution was then passed through a 0.2 m PTFE filter. The C60-SAM solution was spin-coated on top of the perovskite films at 6000 rpm for 35 s. Subsequently all the films were put on a hotplate and covered by a glass petri dish. For the devices with crosslinked fullerene, 5-8 L of trichloro(3,3,3-trifluoropropyl)silane (Sigma Aldrich) was added at the edge of the petri dish during the thermal annealing process (100 C. for 60 min). The silane vapor was expected to be able to penetrate into the C60-SAM layer and crosslink with C60-SAM. C60 (20 nm) and Bathocuproine (BCP) (8 nm) were then thermal evaporated as the buffer layers. The devices were completed by thermal evaporation of Cu (80 nm) as the top electrode. A small amount (5-20 wt %) of MAI (pre-dissolved in 2-propanol) was blended in the C60-SAM solution before spin-coating to dope it.
(75) Film and Device Characterization.
(76) The photocurrent (J)-voltage (V) curves of the devices were measured under AM 1.5 G irradiation (100 mW cm.sup.2) which was produced by an xenon-lamp based solar simulator (Oriel 67005, 150 W Solar Simulator). The light intensity was calibrated by a Schott visible-color glass-filtered (KG5 color-filtered) Si diode (Hamamatsu S1133) before photocurrent measurement. Keithley 2400 Source-Meter was used for recording the J-V measurements. The bias scanning rate was 0.1 V s.sup.1. The steady-state PCE was measured by recording the photocurrent at a bias voltage of 0.93 V. Impedance spectroscopy of the device was measured by the E4980A Precision LCR Meter from Agilent with homemade software under 1 sun illumination at room temperature. The resistivity measurements of C60-SAM films were performed using a four-point probe setup. Fullerene films before and after crosslinking were scratched off the substrates for FTIR (Fourier transform infrared spectroscopy) analysis. The FTIR spectra of fullerene powder were collected in the transmittance mode on the PerkinElmer IR spectrometer instrument in the 400-4000 cm.sup.1 region. The SEM images were taken from a Quanta 200 FEG environmental scanning electron microscope.
(77) All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
(78) The use of the terms a and an and the and at least one and similar referents in the context of describing the disclosed subject matter (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The use of the term at least one followed by a list of one or more items (for example, at least one of A and B) is to be construed to mean one item selected from the listed items (A or B) or any combination of two or more of the listed items (A and B), unless otherwise indicated herein or clearly contradicted by context. The terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or example language (e.g., such as) provided herein, is intended merely to better illuminate the disclosed subject matter and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
(79) Certain embodiments are described herein. Variations of those embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the embodiments to be practiced otherwise than as specifically described herein. Accordingly, this disclosure includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the disclosure unless otherwise indicated herein or otherwise clearly contradicted by context.