Wheel drive mechanism for patient handling equipment
10828211 · 2020-11-10
Assignee
Inventors
Cpc classification
International classification
Abstract
A hospital bed, trolley or lifter includes a steering wheel mounted on a wheel support arm extending from which is a ratchet mechanism which can co-operate with a tooth of an adjustment mechanism. When the tooth is engaged in the ratchet teeth of the ratchet mechanism the wheel can be raised and held in the raised position until the tooth is disengaged. The wheel adjustment mechanism also includes an eccentric wheel for raising the tooth in a periodic manner to cause periodic raising of the wheel. A damper is attached to the support arm for dampening the drop of the wheel when the tooth is disengaged. A mechanism provides a steering wheel which can be held at intermediate positions between its uppermost and lowermost positions and which can be held in an engaged position in a plurality of different positions relative to casters of the bed or trolley. The system can also make use of a small capacity drive motor whilst still retaining speed of operation.
Claims
1. A patient handling assembly comprising: a frame; a plurality of castors attached to the frame; and a steering wheel mechanism coupled to the frame, the steering wheel mechanism comprising an adjustable wheel support member, at least one wheel member attached to the wheel support member, said wheel support member being adjustable between a wheel uppermost position and a wheel lowermost position, the steering wheel mechanism comprising an adjustment mechanism comprising at least one tooth and an eccentric wheel, the adjustment mechanism coupled to the wheel support member and configured to adjust a position of the wheel support member to one of a plurality of intermediate positions between said wheel uppermost and lowermost positions, wherein the eccentric wheel of the adjustment mechanism is configured to raise the wheel support member and the wheel member in a periodic manner by engaging the at least one tooth.
2. The patient handling assembly according to claim 1, wherein the wheel uppermost position is a wheel raised position and the wheel lowermost position is a wheel engaged position.
3. The patient handling assembly according to claim 1, wherein the adjustment mechanism includes a locking device for locking the wheel support member in position.
4. The patient handling assembly according to claim 3, wherein the locking device is operable to lock the wheel support member in a plurality of positions.
5. The patient handling assembly according to claim 3, wherein the locking device includes a one-way locking mechanism.
6. The patient handling assembly according to claim 5, wherein the one-way locking mechanism is a ratchet mechanism.
7. The patient handling assembly according to claim 1, wherein the eccentric wheel of the adjustment mechanism is disengageable from the at least one tooth to release the wheel support and the at least one wheel member coupled thereto.
8. The patient handling assembly according to claim 1, further comprising a damper to dampen free movement of the wheel support when the adjustment mechanism is disengaged.
9. The patient handling assembly according to claim 1, wherein the adjustment mechanism further comprises a raising device for raising the wheel support incrementally.
10. The patient handling assembly according to claim 9, wherein the raising device is operable to raise the wheel support over a plurality of lifting periods.
11. The patient handling assembly according to claim 9, wherein the raising device comprises a motor for generating a lifting motion on the wheel support.
12. The patient handling assembly according to claim 11, wherein the motor and the adjustment mechanism generate a periodic raising motion.
13. The patient handling assembly according to claim 1, wherein the steering wheel mechanism comprises a locking element for locking the wheel support member in position.
14. The patient handling assembly according to claim 13, wherein the locking element is selectively engageable and disengageable.
15. The patient handling assembly according to claim 13, wherein the locking element is movable relative to the chassis to cause the wheel support mechanism to move when locked to the locking element towards the wheel uppermost position.
16. The patient handling assembly according to claim 1, wherein the wheel support is pivotably coupled to the steering wheel mechanism and movable pivotally to raise and lower the at least one wheel member connected thereto.
17. The patient handling assembly according to claim 1, wherein the wheel support mechanism is configured to lower the at least one wheel member attached thereto below a plane of the castors.
18. The patient handling assembly according to claim 1, wherein the wheel support mechanism is able to raise the at least one wheel member attached thereto above a plane of the castors, with the at least one wheel member in a ground engaging condition.
19. The patient handling assembly according to claim 1, further comprising a biasing member configured to bias the wheel support mechanism towards the wheel lowermost position.
20. The patient handling assembly according to claim 19, wherein the biasing member is damped.
21. The patient handling assembly according to claim 1, further comprising a manual override device for overriding the wheel support member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present disclosure are described below, by way of example only, with reference to the accompanying drawings, in which:
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DESCRIPTION OF THE INVENTION
(20) Referring to
(21) The chassis C1b may have steering assistance capabilities by deploying one or more additional, steering wheels E into contact with the ground. The steering wheel E, which in one embodiment may not be able to swivel, applies a force F1 towards the ground to prevent or minimise unwanted sideways movement of the chassis C1b. The force F1 may be generated in proportion to the payload of the chassis C1b, the friction properties of the ground, the friction properties of the ground contact surface of the additional wheel E and/or the speed of the system at the moment of the desired direction change.
(22) The patient handling equipment may additionally have propulsion assistance functionality by providing to the additional wheel E a propulsion mechanism able to propel the patient handling equipment, in which case the force F1 will also be proportional to the desired acceleration/deceleration by the propulsion wheel to the patient handling equipment and/or to the angle of incline to which the patient handling device is subjected. An exemplary propulsion mechanism may be a suitable electric motor. In one embodiment, a fairly consistent force F1 is generated by the steering wheel E, regardless of the vertical position of the wheel E with respect to plane B through the centres of the castors D.
(23) Referring to
(24) Referring to
(25) Referring to
(26) The wheel 6 may be free to continuously follow and/or engage the changing contours and contact points of the ground G as the patient handling equipment travels over the ground G. For example, link 2 may move between two extremes, an upper most vertical position and a lower most vertical position of wheel 6 that is dictated by the range of motion of the spring 3, being attached to the link 2 at pivoting connection point 5 and the chassis C1 at pivoting connection point 4. This is the case as long as no locking part (described below) interacts with the holding part 7 having a ratchet configuration and rigidly attached to the link 2. Holding part 7 may be located anywhere along the link 2, e.g. anywhere along its length or extensions thereof, including before or after C1 rotational contact point 1 or as part of the C1 rotational contact point 1. Placement of the holding part 7 further away from C1 rotational point 1 will allow for a greater range of motion and therefore a larger displacement of holding part 7 in relation to the vertical position of the wheel 6.
(27) The holding part 7 is graspable by a gripper 8 to secure wheel 6 in a raised position, which in one embodiment may include a locking teeth, saw teeth, ratchet teeth and/or cogs able to engage the ratchet surface of the holding part 7 and able to urge the wheel 6 upwards and away from the ground G in that the holding part 7 can rotate the link 2, described in detail below.
(28) The locking tooth configuration of gripper 8, can be decoupled from the holding part 7 to lower wheel 6 and enable contact with ground G by being guided away from the holding part 7 by a guide 10, which may be static relative to the chassis C1 and act upon a curved surface on the body 9 of the gripper 8. This curved surface urges the gripper 8 away or against the holding part 7 as a result of the variable position of the gripper 8. It is understood that the guide 10 may be in the form of a pin a roller or any other suitable member to guide the gripper 8 in a curved motion on the body 9 of gripper 8. It is also understood that the opposite arrangement is equally suitable. Other embodiments for guiding the gripper 8 away or against from the holding part 7 may include but are not limited to, a servo motor arranged actively to control the position of the gripper 8.
(29) The gripper 8 is also able to act on and engage the holding part 7 in a way that allows the holding part 7 be free to move in a direction that urges the wheel 6 away from the ground if so dictated by a change in the vertical position of the contact point G1 and at the same time limits or stops the holding part 7, though the link 2, from rotating in the opposite direction that moves the wheel 6 towards the ground. This is achieved in the embodiment shown by having teeth of the holding part 7 angled downwardly such that the tooth 8 of the gripper can slide over the teeth in one direction (upwardly) but becomes trapped between two teeth in the opposite (downward) direction.
(30) The gripper 8 is also able to urge the wheel 6 away from the ground G, that is to raise it. This can be achieved by means of the actuator 11, operated by drive member 12, coupled to the body 9 of the gripper 8, which is able to displace the gripper 8 by displacing the actuator 11. The drive member 12 may be rigidly coupled to a low geared rotational motor, a foot operated lever, a hand operated lever or any other suitable arrangement for moving the member 12 to change the position of actuator 11. Actuator 11 may be in the form of an eccentric shaft able to move the body 9 of gripper 8 a suitable distance to urge the wheel 6 away from ground G, achieved in that the holding part 7 is gripped by the gripper 8 and displaced a distance related to the actuator 11 motion. Other embodiments of translating actuator 11 will be apparent to the person skilled in the art, such as, but not limited to, an electric linear actuator, a pneumatic cylinder or a solenoid and so on.
(31) The movement raising the wheel 6 can be reversed to bring the wheel 6 back into contact with the ground. Having the actuator 11 in the form of an eccentric shaft can be advantageous since it will bring the wheel 6 towards the ground in a gentle way in light of the sinusoidal rotary motion of the eccentric shaft arrangement.
(32) Referring to
(33) Referring to
(34) Other embodiments of devices for urging gripper 8 against the holding part 7 will be apparent to the person skilled in the art, such as, but not limited to, a spring, a rotational spring or a torsion spring, used together or instead of the mass distribution of the body 9.
(35) Referring to
(36) Referring to
(37) Referring now to
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(39) The gripper 8 will be guided away from the holding part 7 by a guide 10 as it 5 is actuated by the actuator 11. Gripper 8 may be in the form of a milled metal part or any other suitable material or combination of materials and/or design capable of overcoming the force from the spring 3 to urge the wheel away from the ground G1.
(40) The actuator 11 has an eccentric design that shifts the rotational centre of 10 the gripper 8, in this example in a range of about 10 mm-15 mm, as it rigidly attached to the member 12 that is rotated by the low geared motor 15, having in this example a torque in the range of 5-12 Nm and a speed in the range of about 25 rpm-35 rpm. The motor may be of the brushed commutator type and run by direct current. In other embodiments the low geared motor 15 may be of a brushless DC motor having similar performance characteristics. The actuator 11 may be in the form of a milled metal part or any other suitable material or combination of materials and/or design capable of overcoming the force from the spring 3 to urge the wheel away from the ground G1.
(41) It is advantageous if in one embodiment of the design, as shown, allows for the low geared motor 15 to run in one direction only, for example always clockwise to engage and disengage the wheel 6 to and from the ground G1, providing uniform wear of the internal parts of the low geared motor 15.
(42) The actuator 11 and thus the member 12 are guided by a bearing 16, shown as a ball bearing, but any other type of commonly used bearing may be used. Actuator 11 acts upon gripper 8 via a bearing 14 attached at its centre to the gripper 8 and extending around the periphery of the actuator 11. Other arrangements may be used, such as but not limited to a polymer plain bearing, a brass polymer bearing, a needle bearing, a material combination between actuator 11 and gripper 8 with suitable bearing characteristics, and so on.
(43) Member 12 which drives the actuator 11 is shown as a splined shaft able to transfer the rotary moment of the low geared motor 15. Member 12 may advantageously be made of extruded aluminium, but other material may be used, such as but not limited to high strength injection moulded plastics or metal, or may be an integral part of the low geared motor 15 outgoing shaft.
(44) The guide 10 urges the gripper 8 away from the holding part 7, being guided by the path of the curve 13 forms in the chassis part C1. The gripper 8 is 5 urged towards the holding part 7 by the spring 9 as soon as the curve 13 allows the guide 10 to bring the gripper 8 into contact with the holding part 7. The spring is an extension type spring in this embodiment, but any other commonly available spring element may be used. The spring 9 is attached at one end to the gripper 8 by the guide 10 and at the other end to the chassis C1 by a screw 19, but any 10 other commonly available arrangement may be used to attach spring elements.
(45) To determine when to start and stop the low geared motor 15 and/or tell whether the wheel 6 is engaged or disengaged towards the ground G1, there may be provided a pair of sensors 17a and 17b able to sense the presence of a magnet 18 representing the position of the actuator 11. The sensors 17a and 17b are spaced apart in a way that sensor 17a senses the presence of the magnet 18, representative of the wheel 6 being in an engaged state towards the ground G1, and sensor 17b senses the magnet 18, representative of the wheel 6 being in a disengaged state. Other arrangements of sensors, the singularity of a sensor or the absence of a physical sensor may be used, exemplified but not limited to, a 20 rotary counter, a current sensing arrangement of the low geared motor 15 or a visual feedback system in form of a camera, all for determining if the wheel is in a engaged or disengaged state towards the ground.
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(47) As shown in
(48) As shown in
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(50) A small spring biases swing arm link 2 to the right to enable the ratchet functionality in that if the wheel rolls over an obstacle on the floor, the link can move upwards without falling down again. It ratchets up and stays up.
(51) To lower wheel 6, the motor rotates actuator 11 counter clockwise thus lowering lifter arm gripper 8 and swing arm link 2. The continuous counterclockwise rotation allows for equal wear of the worm gears and motor. Referring to
(52) Referring to