SYSTEM AND METHOD FOR PERMANENT CARBON DIOXIDE SEQUESTRATION USING A RENEWABLE ENERGY SOURCE
20230038447 · 2023-02-09
Assignee
Inventors
Cpc classification
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention provides a system and method to mineralize CO.sub.2 into peridotite rocks in a controlled and efficient manner removing carbon permanently from the atmosphere. Carbon dioxide sequestration into peridotite rocks happens naturally by means of natural weathering. However, this process is so slow and might take thousands of years to transform considerable amount of CO.sub.2 into carbonate rocks. The present invention, however, shortens the time of mineralization considerably in a controlled and quantifiable manner. This is typically done by injecting CO.sub.2 into peridotite rock formation and creating an efficient reaction pathways and conditions for the mineralization reaction to happen and therefore store CO.sub.2 by conversion into magnesite (MgCO.sub.3) and calcite (CaCO.sub.3).
Claims
1. A method of carbon dioxide sequestration by in situ mineralization using a renewable energy source, comprising: dissolving an amount of carbon dioxide into water to form a carbon dioxide and water mixture; injecting an amount of said carbon dioxide and water mixture into a rock formation comprising mainly peridotite via an injection well, wherein the carbon dioxide and water mixture is flowed through the injection well or an injection well tubing disposed in the rock formation, the injection well and/or injection well tubing having a plurality of longitudinal perforations at a depth of 0.4 to 4 km in the rock formation; recycling water from said rock formation via an observation well; and reacting carbon dioxide in said carbon dioxide and water mixture with said rock formation to form calcites and magnesites.
2. A method of carbon dioxide sequestration of claim 1, wherein said rock formation comprises peridotite.
3. A method of carbon dioxide sequestration of claim 1, wherein said injection and observation wells have the same depth.
4. A method of carbon dioxide sequestration of claim 1, wherein said longitudinal perforations are at least a length of 15 cm and the density of said perforations along the injection well tubing and, optionally, a well casing in the injection well are related to fluid flow rate at the permeable zones.
5. A method of carbon dioxide sequestration of claim 4, wherein said perforations are radially separated with a gap of at least 15 cm in the well casing.
6. A method of carbon dioxide sequestration of claim 1, wherein said renewable energy source is selected from the group consisting of solar energy, wind energy, biofuel energy, hydro energy, geothermal energy and other green energy sources.
7. A method of carbon dioxide sequestration of claim 1, further comprising: recycling water recycled back to a storage tank.
8. A method of carbon dioxide sequestration of claim 7, wherein during the injecting, a high-pressure zone is created within said injection well below a packed off interval and a low-pressure zone is created during the recycling through the observation well.
9. A method of carbon dioxide sequestration of claim 8, wherein most of the carbon dioxide and water mixture flows from a high to a low pressure zone and most of fluid volume of the carbon dioxide and water mixture is recycled back through the observation well.
10. A system for controlled enhancement of peridotite in situ mineralization using a renewable energy source, comprising: an injection well bored in a rock formation and having a non-corrosive well casing; an non-corrosive injection well tubing disposed in the injection well; a packer module connected to the injection tubing and disposed in the injection well; a renewable energy source; a gas dissolution module connected to the renewable energy source, wherein the gas dissolution module includes a carbon dioxide and water mixture ejection port.
11. The system of claim 10, wherein the packer module is an inflatable unit for hydraulic isolation of an injection interval at an identified depth in the injection well.
12. The system of claim 11, wherein the packer module is configured to be inflated one or more of an aqueous solution and a gas.
13. The system of claim 11, further comprising wherein the packer has a minimum lm sealing length; an on-surface packer controller; in-line hydrostatic pressure sensors at an upstream end and a downstream end of said packer; an in-line pressure sensor; an injection and pumping head units; and channels for wiring, data acquisition and live monitoring.
14. The system of claim 11, wherein the renewable energy source is a hybrid energy source selected from the group consisting of a solar energy module; a renewable energy storage module; wind turbines; hydro electricity; biofuel generator; and other renewable energy sources.
15. The system of claim 11, wherein said renewable energy source comprises: solar photovoltaic panels; solar inverters; synchronized biofuel generators; an energy storage module; and control panels and switch gears.
16. The system of claim 10, wherein said renewable energy source provides power to on surface and subsurface modules.
17. The system of claim 10, wherein the gas dissolution module is installed on the surface for gas transfer of carbon dioxide into water prior to the injection well tubing.
18. The system of claim 10, wherein said gas dissolution module is configured to inject at a gas flow rate of a minimum of 15 litre per minute, a gas pressure of a minimum 8 bar, and a minimum temperature of 60° C.
19. The system of claim 18, wherein said gas dissolution module is configured to inject gas bubbles into a water flow in the well injection tubing of a size less than 100 micrometre into a water flow in the non-corrosive well injection tubing.
20. The system of claim 19, wherein said well casing is about 18 to 23 cm in diameter.
21. The system of claim 20, wherein said well casing comprises longitudinal perforations of a length of at least 15 cm.
22. The system of claim 21, wherein said perforations are separated with a gap of at least 30 cm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings show embodiments of the disclosed subject matter for the purpose illustrating the invention. However, it should be understood that the present application is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
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DETAILED DESCRIPTION
[0031] Referring now to
[0032] Referring to
[0033] A preferable embodiment of the invention utilizes water looping to minimize the consumption, loss and/or use of water during the CO2 fixation process (sequestering). The water mass ratio of the amount of water injected into a subterranean geologic formation (e.g., a rock or peridotite formation) and the amount of water that is recovered at the recovery well (e.g., observation borehole, monitoring borehole or return well) is preferably close to 1:1. Engineering the ingress point at which water injected into the borehole enters into the rock formation and/or engineering of a rock formation that with fissures or fractures functions to improve the overall recovery of water and reduces water loss. Water flow entering the geologic formation from the injection borehole can be directed by careful placement of longitudinal perforations in well tubing present inside the injection borehole or the casing surrounding the borehole in contact with the geologic formation. Preferably the perforations are disposed within a zone of injection that corresponds to a shortest distance direct line from the borehole wall of the injection borehole to the borehole wall of the return well. Perforations in the borehole are disposed in the casing of the borehole in only a single hemisphere of the borehole, e.g., the hemisphere encompassing the shortest distance direct borehole-borehole line. Disposing the perforations in this way functions to reduce unwanted or unintended flow of water in a direction away from the recovery well. Alignment of the perforations with fractures and fissures that are in hydraulic communication with the recovery well may also be favored.
[0034] The longitudinal perforations preferably occur at depths in the injection borehole that are within the target zone of the geological formation proximal to an upper boundary. Additional perforations at progressively deeper borehole depths, but preferably in the same hemisphere, may extend downwardly into the borehole proximal to a maximum depth of the peridotite-containing rock formation. The recovery borehole preferably has a depth that is at least the same as the maximum depth of the perforations of the injection borehole. In other embodiments the recovery borehole has a depth that is deeper than the deepest perforation of the injection borehole such that water flowing by gravity will pool or collect at the deeper portions of the recovery borehole and thereby minimize water loss. Preferably the recovery borehole depth is no greater than the maximum depth of the rock formation that comprises mainly peridotite.
[0035] Total dissolved solids of the water may decrease as the water passes through the rock formation. In this manner the recovery borehole collects water that is of greater purity the water (CO2 rich fluid-mixture) initially injected into the injection borehole. Saline water, brackish water and/or seawater can have a reduced total solids content after flowing through the injection borehole, through the rock formation and recovery borehole.
[0036] Water looping is likewise utilized in above ground handling and treatment of water, e.g., during processing of water collected in the recovery borehole prior to injection into the injection borehole. Preferably at least a majority of the water injected into the injection borehole is recycled or reused for later injection of additional CO2 into the injection borehole. Preferably, all of the water obtained from the recovery borehole is used in the injection borehole after the addition of further CO2. Water looping in this manner minimizes the need to pre-purify water prior to injecting into the rock formation and maximizes the reuse and recycle of the water.
[0037] The recovery borehole is preferably an uncased well so that water may more easily enter and collect in the recovering borehole. In other embodiments the recovery borehole is partially cased with at least a major portion of the borehole length that passes through the target zone remaining uncased. Partial casing of the recovery borehole reduces loss of water in strata above and/or below the target zone that may be porous and/or otherwise hydraulically communicate with other underground rock formations that do not permit recovery of water.
[0038] In a preferred embodiment of the invention the CO2 rich fluid-mixture is injected into the geologic formation through the injection borehole at an ambient temperature preferably 25-30° C. ±15° C., preferably ±10° C., more preferably ±5° C. As recognized by one of skill in the art, cooler temperatures are capable of dissolving greater amounts of CO2. This aspect of the invention is particularly well-suited for evaporative cooling of the return fluid obtained from the recovery, observation or monitoring well.
[0039] Fixation of the CO2 in the CO2 rich fluid-mixture injected into the geologic formation is, in a preferable embodiment, essentially complete. For example, a CO2 rich fluid-mixture injected into the injection borehole forms a return fluid collected at the return well (observation or monitoring borehole) having an amount of dissolved CO2 that is less than 0.1 wt %, preferably less than 0.05 wt %, more preferably less than 0.01% by weight based on the total weight of the return fluid and the CO2. The return fluid may be completely free of CO2.
[0040] In a still further embodiment of the invention the geologic formation is first subject to pretreatment with water or an aqueous solution before the CO2 rich fluid-mixture is injected therein. Pretreatment with water or aqueous solution can enhance initial absorption and fixation of CO2. Treatment with an aqueous solution such as an aqueous acidic solution may enhance CO2 absorption of fixation by forming voids and crevices within the geologic formation thereby providing enhanced fluid flow through the formation and/or otherwise activating the peridotite formation for reaction with CO2.
[0041] Prior mechanical fracturing of the geologic formation is not required. Preferably the CO2 rich fluid-mixture is injected into the geologic formation at pressures substantially less than those necessary in order to mechanically fracture the formation.
[0042] CO2 is dissolved in fluid on surface through a gas dissolution module into the pressurized water stream between the booster pumps and the injection well head. Artificial conservative tracer(s) are used to trace the injected CO2-saturate fluid within the storage reservoir utilizing the monitoring/observation boreholes. Molar ratio of tracers to CO2 are kept constant at the injection well, whereas changes of this ratio in the observation borehole indicates CO2 abatement via reaction with peridotite. The CO2 gas is dissolved once it mixes with the pressurized water stream, where it is carried to the target injection zone. The gas pressure in the pressurized water stream is set to be below or close to the hydrostatic pressure at the target injection depth. The CO2 rich fluid-mixture is then injected through the injection borehole well head. The injection well head is connected through a non-corrosive pipe to a packer system that is installed just above the target injection zone. The packer system hydraulically isolates the column for injection of CO2 rich fluid-mixture into the peridotite rock formation. The injected CO2 rich fluid-mixture is dispersed through the annulus within the peridotite formation where the dissolved CO2 reacts in-situ with the peridotite rocks. The dispersion of the CO2-rich fluid mixture happens via perforated well casing which targets a specific pre-determined permeable layer of the peridotite. Monitoring of both the injected CO2 rich fluid-mixture on surface and the hydraulic pressures at the injection interval is continuously logged for analysis using sensors and a data acquisition system. Samples from the injection borehole below the packed off interval are collected through a membrane system to the surface for continuous dissolved CO2 analysis. The injection well head is fitted with CO2 gas detection devices to monitor any potential leakages of the gas on the surface. This whole process is advantageously powered by a hybrid-renewable system to keep a carbon footprint low and maximize the net amount of CO2 eliminated (see section 2 below).
[0043] The CO2 rich fluid-mixture is preferably injected into the borehole within the target zone by delivery through a steel or polymer tubing string. In this embodiment contact between the borehole wall and/or casing with the CO2 rich fluid-mixture is minimized except for at a location where the borehole is perforated within the target zone of peridotite. The point at which the CO2 rich fluid-mixture is released from the tubing string into the borehole can be determined by using packers at different depths or different positions within the borehole. Preferably packers are set both upstream and downstream of the injection point(s) within the injection borehole at which the CO2 rich fluid-mixture is released from the tubing string into the borehole and through perforations in the borehole casing into the rock formation. Preferably a packer is set above the maximum depth of the target formation and below the minimum depth of the target formation to limit the release of the CO2 rich fluid-mixture into the portion of the borehole which directly corresponds with and is encompassed by a peridotite rock formation.
[0044] In a preferred embodiment of the invention the return fluid formed when the CO2 rich fluid-mixture (e.g., CO2 saturated water) passes through the geologic formation (e.g., peridotite reservoir) is subject to cooling after return to the surface. In order to make good use of renewable resources a portion of the return water is used in an evaporative cooling process. For example, when returning to the surface the return fluid may flow through a manifold system in which the return fluid is divided into at least two portions. A main portion is piped to another location, for example, to a storage tank or directly to the well injection point for further mixing with CO2 and later injection into the injection borehole. The second, typically smaller, portion is transferred to an evaporative cooling apparatus and evaporated. A return fluid pipe used for transferring the main portion of the return fluid may disposed in a second pipe of larger diameter forming an annulus space between the outer surface of the return fluid pipe and the inner surface of the second pipe. The second portion of the return water may then be sprayed or passed into the annulus in the presence of a stream of gas in which the second portion of the return fluid evaporates thereby providing cooling effect to cool the fluid in the return fluid pipe. Preferably, the gas flow used in the evaporative cooling is CO2 which may subsequently be transferred to a CO2 storage facility and/or the well injection point for injection into the geological formation. The gas stream exiting the annulus includes evaporated water and mainly carbon dioxide gas.
[0045] Injection of the CO2 rich fluid-mixture into the injection well may be under conditions permitting effervescence of CO2 from the CO2 rich fluid-mixture. The formation of bubbles in the geologic formation may permit enhanced absorption and/or fixation through effects that include, for example, disruption of water flow as a two-phase mixture and collisions of CO2 bubbles with features of the geologic formation surface.
[0046] The hybrid-renewable system preferably includes a plurality of photovoltaic (PV) cells to generate electricity from sunlight. Electrical storage facilities are typically included. PV panels are preferably mounted over the injection system and over storage tanks. Especially with respect to mounting above the injection system, electrical energy obtained from the PV cells may be used directly thereby avoiding the complexities and expense of long electrical transfer lines.
[0047] Aspects of the invention include portability of injection and renewable energy components. Portability, especially as it relates to the injection system, is especially advantageous for relocation of the injection equipment and energy generating equipment to new locations of geologic material. As a geologic formation of peridotite becomes reacted/saturated with CO2, the efficiency of further CO2 fixation decreases. It is then advantageous to seal the return fluid well (for example by cementing) and relocate injection of the CO2 rich fluid-mixture to an injection point located differently than an initial well.
[0048] Referring to
[0049] In addition to conventional tracers, confirmation that CO2 injected into the geological formation is absorbed and fixed can be determining by measuring the CO2/fluid ratio at the well injection point in comparison to the CO2/fluid ratio in the return fluid at a surface return site. The CO2 injected into the geologic formation can be modified to include an amount of nucleotide-labeled material (for example CO2 labeled with 17O or CO2 labeled with 14C) and compared with a corresponding amount (concentration) in the return fluid.
[0050] An fluid recovery well for the return fluid can be located at a distance from the CO2 injection well such that the distance the CO2 rich fluid mixture traverses through the geologic formation is sufficient to absorb and/or fixate substantially all of CO2 in the CO2 rich fluid-mixture. This distance may vary depending on the location of the injection well, the structure of the geologic formation and the availability of water for injecting the CO2 rich fluid-mixture into the geologic formation. A distance of 0.1-10 km, preferably 0.2-5 km, 0.5-1 km or 0.7-0.9 km can be used.
[0051] Referring to
[0052] Another preferred embodiment of the present invention is the injection borehole development. This involves increasing wellbore diameter from 16.5 cm to 25 cm for the full depth of the borehole and permanent installation of non-corrosive casing, ideally 7-inch in diameter, with slotted sections or screen in the injection zone. Drilling Rate of Penetration (ROP) can be used to interpret rock properties. A slower rate of penetration indicates a requirement for higher fracture stress by the drill bit to break the rock. For rock types that are known to be homogenous this information will serve as an indication for the level of porosity at different depths. Porosity reduces the fracture stress of bulk rock type and therefore increased ROP is indicative to higher porosity. Referring to
[0053] In another preferred embodiment of the present invention, downhole injection assembly system is described. A packer tool is installed to isolate the injection interval from the remaining part of the borehole. This allows for installation of pressure monitoring devices above and below the packer tool. A shut-in tool is installed to isolate the injection interval after injection to ensure no upward drift of injected fluid to the top intervals. The submersible pump is used to draw water from the isolated injection interval and for sampling purposes. Downhole injection piping and equipment are pressure rated to withstand injection pressures required. Well head installed constitutes of two ports: 1) Incoming injection fluid and 2) outgoing sampling port. It is noteworthy to mention that a check should carried out for any blockages and remove any existing blockages for the complete depth of the open borehole. Submersible Intake pump is used in the observation well. A submersible pump is used to draw water from the observation well to be used for injection purposes in the injection borehole. The submersible pump is placed at least 60 mbgl to draw water from above the injection interval in injection borehole. This is done to minimize interference in the event of existing subsurface connectivity between the two wellbores. The submersible pump is sized on the following flow basis: provide a flow rate of a minimum of 0.1 L/s and a minimum of 8640 L/day under the recommended operating schedule. The submersible pump is sized on the following pressure basis: placement depth is a minimum of 60 mbgl; pumping head must be sufficient to deliver water to surface at ease. Submersible pumps cannot operate continuously for extended period. Therefore, the observation well water will be temporarily stored water in a buffer tank to counteract the intermittent nature of submersible pumps.
[0054] In another preferred embodiment of the present invention a water buffer tank is described. The water buffer tanks will hold water from observation wells or from another source to counteract pumping intermittency, flow intermittency, stabilize pressure and for additional process control and operational reasons. Sizing of the buffer tank is dependent on the selection of the submersible pump and is made on the following basis: 1) the tank holds sufficient capacity to allow the submersible pump to deliver the daily required volumes following the recommended hours of operation schedule; and 2) the tank should hold sufficient capacity to allow for continuous and uninterrupted draw of at least 0.1 L/s for injection. The buffer tank also plays a critical role of dampening pressure fluctuation caused by natural changes in water levels in the observation borehole and will therefore allow for a stable pressure supply by the injection pumps. The injection pump/s are selected for continuous and uninterrupted operation. The sizing of the pumps are made on the following basis: 1) flow rate set at a minimum of 0.1 L/s; 2) sufficient overpressure to cover hydrostatic head at the injection interval, major and minor head losses due to the system assembly, and account for pressure build up to allow flow through the injection zone is done through energy balance equation used to calculate head loss in system and Darcy's law used to determine flow into the injection zone by assuming linear cylindrical outward flow; and 3) provide a pressure high enough to ensure solubility of dissolved CO2 on surface at steady state flow conditions. Dosing pump will be used to inject set volume (at least 5 mL/min) of liquid conservative tracers into along with the injection fluid. Dosing is done inline after the injection pumps. Due to the dynamic changes in the subsurface pressure conditions after the start of injection flow rate is expected to change over time to reflect the change in conditions. The water flowmeter will record changes in the injected fluid flow rate over injection time to monitor the system behavior with respect to subsurface pressure and to allow for accurate accounting of total injected volumes and to assist with dynamic data interpretation. Electromagnetic flow meter is selected for its uniform behavior, responsive reading time, uninterruption to flow and due to the homogenous nature of the injected fluid that allows for consistent magnetic behavior and therefore consistent flow reading accuracy. The flow meter is calibrated specifically for the project application to ensure the accuracy of the meter for the expected flow conditions.
[0055] Another preferred embodiment of the present invention is a CO2 injection system development. The Automatic CO2 gas switchover manifold is used to stabilize and regulate the pressure from CO2 tanks. CO2 tank pressure gradually decreases as the contained gas is depleted and due to the sensitive thermodynamic behavior of gas temperature swings between day and night has a significant impact on tank supply pressure. Further the expansion of the gas through various valves and through the pipes also associate with temperature changes and consequently pressure changes. To allow for accurate and controlled pressure delivery the manifold regulates the delivery pressure from tanks to a selected setpoint. The manifold also ensures uninterrupted CO2 supply by operating one wing and keeping the second wing on standby. Once the delivery pressure from the primary wing is not capable of meeting the target setpoint the manifold automatically switches to the secondary standby wing. Gas flow is difficult to regulate due to the impact of temperature upstream and downstream pressure on the flow rate. The gas flow controller will adjust the flow to account for all gas flow fluctuation to maintain a stable flow rate of a minimum of 1.3 g/s. Gas Dissolution Module is also used. A proprietary design gas dissolution system is used to maximize the gas liquid contact surface area to minimize gas dissolution time and to ensure complete dissolution of CO2 in the injected water. This system is placed after the injection pump as higher pressures promote higher gas solubility. The system is designed to dissolve gas with a bubble diameter less than 100 μm and is specifically designed and tuned for the project application accounting for both water and gas flow rates and pressures. The design of the system also accounts for the gas pressure drop across the system to balance with the maximum delivery pressure available from the manifold and additional pressure drops in the gas delivery system, to ensure flow into the high-pressure water line. The housing of the system is designed to accommodate all components with minimal interruption to water flow, provides easy internal access for servicing purposes and allows for slower flow velocity so that the dissolution residence time matches the fluid residence time in the unit.
[0056] In another preferred embodiment include a monitoring system. Monitoring includes a complete water quality testing, pH, total dissolved solids (TDS), electrical conductivity (EC), temperature, Oxidation Reduction Potential (ORP) and other physical properties. A sample from borehole water has been collected after drilling activity for complete water quality testing by an independent laboratory. Submersible pump placed at a minimum of 60 mbgl used to collect water for pH, EC, TDS, Temperature and ORP on site. Additional submersible pump is placed at a minimum of 60 mbgl used to collect samples to test for Cation, Anion, Alkalinity, and dissolved CO2. In addition, monitoring system also includes the injected conservative tracers to monitor the change of the molar ratio of CO2 to tracers, which is kept constant in the injection well. Changes in this ratio will indicate CO2-water-rock reactions and thus CO2 abatement. In addition, utilizing natural tracers such as stable carbon, strontium, magnesium and calcium isotopes, it is possible to determine the reactivity of the peridotite system to mineralize the injected CO2.
[0057] In another preferred embodiment of the present invention, the fluid flowpath between the injected borehole and the observation borehole are natural fractures that extend in other directions than upward or downward or in case of limiting natural fractures, a fracture network that has been induced through permeability enhancement.
EXAMPLE
[0058] In this embodiment, shown in