FOLDED CAMERA WITH CONTINUOUSLY ADAPTIVE ZOOM FACTOR
20230039197 · 2023-02-09
Inventors
Cpc classification
H04N23/55
ELECTRICITY
H04N23/57
ELECTRICITY
G03B17/17
PHYSICS
G03B30/00
PHYSICS
G03B5/00
PHYSICS
H04N23/69
ELECTRICITY
G03B17/12
PHYSICS
International classification
G03B17/12
PHYSICS
Abstract
Folded Tele cameras comprising an optical path folding element (OPFE) for folding a first optical path OP1 to a second optical path OP2, a lens including N=8 lens elements, the lens being divided into three lens groups numbered, in order from an object side of the lens, G1, G2 and G3, and an image sensor, wherein G1 and G3 are included in a single G13 carrier, wherein G2 is included in a G2 carrier, wherein both the G13 carrier and the G2 carrier include rails for defining the position of G2 relative to G13, wherein the Tele camera is configured to change a zoom factor continuously between a minimum zoom factor ZF.sub.MIN and a maximum zoom factor ZF.sub.MAX by moving the G2 carrier relative to the G13 carrier and by moving the G13 carrier relative to the image sensor, and wherein an effective focal length (EFL) is 7.5 mm<EFL<50 mm. The G2 carrier may be positioned by a lens transporter within the G13 carrier at a particular zoom factor to form a lens pair to enable optical investigation and/or transporting of the lens pair.
Claims
1. A camera, comprising: an optical path folding element (OPFE) for folding a first optical path OP1 to a second optical path OP2; a lens including N lens elements, the lens being divided into three lens groups numbered, in order from an object side of the lens, G1, G2 and G3; and an image sensor, wherein the camera is a folded Tele camera, wherein G1 and G3 are included in a single G13 carrier, wherein G2 is included in a G2 carrier, wherein the Tele camera is configured to change a zoom factor (ZF) continuously between a minimum zoom factor ZF.sub.MIN and a maximum zoom factor ZF.sub.MAX by moving the G13 carrier relative to the G2 carrier and by moving the G2 carrier relative to the image sensor, and wherein an effective focal length (EFL) is 7.5 mm<EFL<50 mm.
2. The camera of claim 1, wherein both the G13 carrier and the G2 carrier include rails for defining the position of G2 relative to G13.
3. The camera of claim 1, wherein for switching from ZF.sub.MIN and ZF.sub.MAX, the movement of the G13 carrier relative to the G2 carrier is over a stroke larger than 2 mm and smaller than 15 mm, and wherein the movement of the G2 carrier with respect to the image sensor is over a stroke larger than 0.1 mm and smaller than 5 mm.
4. The camera of claim 1, wherein for switching from ZF.sub.MIN and ZF.sub.MAX, the movement of the G13 carrier relative to the G2 carrier is over a stroke larger than 4 mm and smaller than 10 mm, and wherein the movement of the G2 carrier with respect to the image sensor is over a stroke larger than 0.1 mm and smaller than 2 mm.
5. The camera of claim 1, wherein the folded Tele camera is configured to be focused by moving lens groups G1+G2+G3 together as one lens.
6. The camera of claim 1, wherein N=8.
7. The camera of claim 1, wherein the folded Tele camera is included in a camera module having a module height H.sub.M, wherein the lens has a lens aperture height H.sub.A, wherein both H.sub.M and H.sub.A are measured along an axis parallel to OP1, and wherein H.sub.M<H.sub.A+3 mm.
8. (canceled)
9. The camera of claim 1, wherein the lens is a cut lens with a cut lens aperture height H.sub.A-CUT measured along an axis parallel to OP1 and with a lens aperture width W.sub.A measured along an axis perpendicular to both OP1 and OP2, and wherein W.sub.A is larger than H.sub.A-CUT by between 5% and 50%.
10-11. (canceled)
12. The camera of claim 1, wherein lens groups G1 and G2 include 3 lens elements and wherein lens group G3 includes 2 lens elements.
13. The camera of claim 1, wherein lens groups G1 and G2 have positive lens power and wherein lens group G3 has negative lens power.
14. The camera of claim 1, wherein the EFL is switched continuously between a minimal effective focal length EFL.sub.MIN corresponding to ZF.sub.MIN and a maximal effective focal length EFL.sub.MAX corresponding to ZF.sub.MAX, and wherein a ratio EFL.sub.MAX/EFL.sub.MIN>1.5.
15. (canceled)
16. The camera of claim 14, wherein EFL.sub.MIN is in the range of 7.5 mm-25 mm and wherein EFL.sub.MAX is in the range of 20 mm-50 mm.
17. The camera of claim 14, wherein a maximum lens stroke S is required for switching from EFL.sub.MIN to EFL.sub.MAX or vice versa, wherein a ratio R is given by R=(EFL.sub.MAX−EFL.sub.MIN)/S, and wherein R>1.75.
18. The camera of claim 17, wherein R>2.
19. The camera of claim 1, wherein the folded Tele camera has an aperture diameter DA, and wherein DA does not depend on the EFL.
20. The camera of claim 1, wherein the folded Tele camera has an aperture diameter DA, and a f number f/#, wherein a minimal EFL corresponding to ZF.sub.MIN is EFL.sub.MIN, wherein a minimal f number f/#MIN=EFL.sub.MIN/DA, and wherein f/#=f/#.sub.MIN+(EFL−EFL.sub.MIN)/DA.
21. The camera of claim 1, wherein the folded Tele camera has an aperture diameter DA and a minimum f number f/#.sub.MIN, wherein a minimal EFL corresponding to ZF.sub.MIN is EFL.sub.MIN, f/#.sub.MIN=EFL.sub.MIN/DA and wherein f/#.sub.MIN is <3.
22. (canceled)
23. The camera of claim 1, wherein the OPFE is a prism.
24. The camera of claim 23, wherein the prism is a cut prism with a prism optical height H.sub.P-CUT measured along an axis parallel to OP1 and a prism optical width W.sub.P measured along an axis perpendicular to both OP1 and OP2, and wherein W.sub.P is larger than H.sub.P-CUT by between 5% and 30%.
25-27. (canceled)
28. The camera of claim 1, wherein the folded Tele camera is included in a smartphone.
29. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Non-limiting examples of embodiments disclosed herein are described below with reference to figures attached hereto that are listed following this paragraph. Identical structures, elements or parts that appear in more than one figure are generally labeled with a same numeral in all the figures in which they appear. If identical elements are shown but numbered in only one figure, it is assumed that they have the same number in all figures in which they appear. The drawings and descriptions are meant to illuminate and clarify embodiments disclosed herein and should not be considered limiting in any way. In the drawings:
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DETAILED DESCRIPTION
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[0057] For switching ZF, G13 is moved with a large stroke, (e.g. of 3 mm or more, see
[0058]
[0059] Camera module 300 comprises an OPFE module 340 with an OPFE 304 (e.g. a prism), and a lens 306 divided into three lens groups G1-G3, G1 312, G2 314 and G3 316. Camera module 300 further comprises a housing 302, a top shield 303, a sensor module 350 that includes an image sensor 308, a sensor module housing 352, a flex cable 354 and an optional optical element 307. Camera module 300 has a module height H.sub.M and includes a camera aperture 309 with an aperture height H.sub.A. Aperture height H.sub.A is determined by the optical height (“H.sub.L”) of the lens element that determines camera 200's aperture stop. Module height H.sub.M and aperture height H.sub.A are both measured along the y-axis in the coordinate system shown, see
[0060] Lens 306 may be a “cut” (or “D-cut”) lens a s known in the art and shown in
[0065]
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[0067] Camera module 300 includes a cut lens G1 312 that has an optical width W.sub.L measured along the x axis which is larger than an optical height H.sub.L-CUT measured along the y axis (see
[0068] OPFE module 340 can perform OIS for compensating undesired handshake of a mobile device such as a smartphone that includes camera module 300. The OIS may be performed along two rotation axes, a yaw axis 356 and a pitch axis 358. OPFE module 340 includes a yaw stage 450 and a pitch stage 500. Yaw stage 450 includes a yaw stage housing 452, a first groove 454 and a second groove 456 for carrying pitch stage 500, a notch 458 for inserting pitch stage 500 into yaw stage 450, a yaw actuation magnet 462 (not visible here) and a sensing magnet 466. Pitch stage 500 includes a pitch stage housing 502, a first pin 504, a second pin 506 (not visible here) and a pitch magnet 512. The pins are located respectively in first groove 454 and second groove 456 and used to mediate the rotational motion of pitch stage 500. Pitch magnet 512 is divided into an actuation magnet 512a and a sensing magnet 512b, which enables a pitch position sensor 514 to be located outside of a pitch coil 513. This is beneficial, because pitch position sensor 514 is thus less influenced by the magnetic field and the heat that is induced when operating (i.e. driving a current through) pitch coil 513, improving its accuracy for sensing the position of pitch sensing magnet 512b, which is the relevant magnetic field to be measured.
[0069] Tape 360 includes a yaw actuation coil 464 and a yaw position sensor 468 (
[0070] A G2-G13 mechanism 430 mediates the movement between G13 carrier 320 and G2 carrier 330. Mechanism 430 includes three G2 carrier grooves 432, 436 and 440 (not visible here, see
[0071] A housing—G13 mechanism 402 mediates the movement between image sensor 308 (which is fixedly coupled to housing 302) and G13 carrier 320. The position of G13 relative to the image sensor defines the focus state of the camera. Mechanism 402 includes four G13 carrier grooves 403, 406, 410 and 414 (not visible here, see
[0072] Housing 302 includes a yoke 400, which, together with one yaw stage connector magnet 496 (see
[0073] As visible in
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[0087] G2 actuator 730 actuates G2 carrier 330 linearly along the optical axis of lens 306 by relatively small actuation strokes (or ranges) with respect to image sensor 308, for example 0.2 mm-3 mm, and in particular over 1.5 mm.
[0088] G13 magnet module 710 includes five magnets 710a-710e having five respective magnet polarizations 712a-712e as shown. Together with G13 coil module 720 and G13 position sensor 518, G13 magnet module 710 forms G13 actuator 516. G13 actuator 516 actuates G13 carrier 320 along relatively large actuation strokes (or ranges) with respect to image sensor 308 for example 2 mm-15 mm, and in particular over 5 mm, and with large magnet slope (or gradient) for robust actuation control. Such a VCM is disclosed in the position sensing unit and the VCM shown in
[0089] The movement required for switching FCZT camera 200 between two different ZFs in a continuous set of ZF states can be described in two steps. For simplicity and exemplarily, we refer here to switching optical lens system 900 from ZF.sub.MIN (see
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[0094] A particular pair of one G13 carrier such as G13 carrier 320 and one G2 carrier such as G2 carrier 330 can be inserted into lens transporter 800. The particular G2 carrier and the particular G13 carrier form a particular “lens pair”. Aperture 309 of lens 306 is visible and is not covered by any component included in lens transporter 800. When lens transporter 800 with a particular lens pair is locked by locker 806, it keeps (or locks) the particular lens pair in a certain lens configuration, such that the particular lens pair (and the particular lens it forms) is fixed at a particular zoom factor.
[0095] A routine for testing and shipping the particular lens may be as follows: at the lens manufacturer, one may ensure that the particular lens pair satisfies a specific set of optical specifications. For the optical testing, in the shown configuration, aperture 309 is accessible for optical investigations. Given that specific optical specifications are fulfilled, lens transporter 800 including the particular lens pair of the particular G13 carrier and the particular G2 carrier is shipped to a camera manufacturer. The camera manufacturer can easily perform another optical investigation which may be independent of the investigation performed by the lens manufacturer by using lens transporter 800 including the particular lens pair as shipped. Given that specific optical specifications are found to be fulfilled, the camera manufacturer may assemble the particular lens pair in a FCZT camera.
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[0097] Optical lens system 900 comprises a lens 904, an optical element 906 and an image sensor 908. System 900 is shown with ray tracing. Optical element 906 is optional and may be for example an infra-red (IR) filter, and/or a glass image sensor dust cover. Like lens 204, lens 904 is divided into three lens groups G1, G2 and G3. G1 includes (in order from an object to an image side of optical system 200) lens elements L1-L3, G2 includes lens elements L4-L6 and G3 includes lens elements L7-L8. The lens elements included in each lens group are fixedly coupled to each other. As in lens 204, here too G1 and G3 are fixedly coupled and move together as one group G13, while G2 can move independently. Distances between the lens groups are marked d7 (between G1 and G2), d13 (between G2 and G3) and d17 (between G3 and optical element 906). Lens 904 includes a plurality of N lens elements L.sub.i. In lens 904, N=8. L.sub.1 is the lens element closest to the object side and L.sub.N is the lens element closest to the image side, i.e. the side where the image sensor is located. This order holds for all lenses and lens elements disclosed herein. Each lens element L.sub.i comprises a respective front surface S.sub.2i-1 (the index “2i-1” being the number of the front surface) and a respective rear surface S.sub.2i (the index “2i” being the number of the rear surface), where “i” is an integer between 1 and N. This numbering convention is used throughout the description. Alternatively, as done throughout this description, lens surfaces are marked as “S.sub.k”, with k running from 1 to 2N.
[0098] Detailed optical data and surface data for system 900 are given in Tables 1-5. The values provided for these examples are purely illustrative and according to other examples, other values can be used.
[0099] Surface types are defined in Table 1. The coefficients for the surfaces are defined in Table 2. The surface types are:
[0100] a) Plano: flat surfaces, no curvature
[0101] b) Q type 1 (QT1) surface sag formula:
where {z, r} are the standard cylindrical polar coordinates, c is the paraxial curvature of the surface, k is the conic parameter, r.sub.norm is generally one half of the surface's clear aperture, and An are the polynomial coefficients shown in lens data tables. The Z axis is positive towards image. Values for optical lens diameter D are given as a clear aperture radius, i.e. D/2. The reference wavelength is 555.0 nm. Units are in mm except for refraction index (“Index”) and Abbe #. Each lens element Li and each lens group Gi has a respective focal length, given in Table 3. The FOV is given as half FOV (HFOV). The definitions for surface types, Z axis, CA values, reference wavelength, units, focal length and HFOV are valid for all further presented tables.
[0102] Movements between the lens groups required for continuously switching lens 904 between EFL.sub.MIN and EFL.sub.MAX are given in Table 4. For switching lens 904 any state between the extreme states EFL.sub.MIN and EFL.sub.MAX, a maximum movement (or stroke “s”) of G13 lens group S=6.4 mm is required. Thus, a ratio R of the EFL differences in the extreme states and S is R=(EFL.sub.MAX−EFL.sub.MIN)/S=2.34. Maximizing R is desired, as a smaller strokes S are required for ZF switching. A maximum stroke S.sub.G2 of G2 lens group S.sub.G2=0.16 mm is required.
[0103] Table 5 provides optical system 900's f number (“f/#”). The location as well as the size of the aperture of optical system 900 does not depend on the EFL, i.e. differences in the f/#for different ZF do depend solely on the differences in EFL. Therefore, f/# can be calculated by the equation:
f/#=f/#.sub.MIN+(EFL−EFL.sub.MIN)/DA,f/#.sub.MIN=EFL.sub.MIN/DA,
where DA is the aperture diameter of lens 904. For 904, DA=6.4 mm.
TABLE-US-00001 TABLE 1 Group Lens Surface Type R [mm] T [mm] N.sub.d V.sub.d D/2 [mm] Object S.sub.0 Flat Infinity Infinity Stop S.sub.1 Flat Infinity −0.7086 3.2000 G1 L1 S.sub.2 QTYP 7.2419 1.8921 1.4850 53.1782 3.2000 S.sub.3 QTYP 18.7983 0.6032 3.0813 L2 S.sub.4 QTYP 18.4947 1.1307 1.5468 56.0217 3.0283 S.sub.5 QTYP −24.5222 0.4856 2.9873 L3 S.sub.6 QTYP 19.5116 0.2717 1.6416 22.4819 2.8615 S.sub.7 QTYP 7.4660 See Table 4 2.8093 G2 L4 S.sub.8 QTYP −5.3754 1.3337 1.5316 56.1104 2.5621 S.sub.9 QTYP −15.9453 0.2420 2.6618 L5 S.sub.10 QTYP 19.9477 2.0247 1.6691 19.4419 2.7185 S.sub.11 QTYP 10.9265 0.0743 3.2319 L6 S.sub.12 QTYP 17.8434 2.4281 1.5449 55.9888 3.2716 S.sub.13 QTYP −5.0714 See Table 4 3.4391 G3 L7 S.sub.14 QTYP −5.4117 0.5848 1.6691 19.4419 3.1543 S.sub.15 QTYP −4.0720 0.2398 3.1422 L8 S.sub.16 QTYP −5.3924 0.5109 1.5449 55.9888 3.0367 S.sub.17 QTYP 22.8720 See Table 4 3.2126 Optical element S.sub.18 Flat Infinity 0.2100 1.5168 64.1673 S.sub.19 Flat Infinity 0.6100 Image sensor S.sub.20
TABLE-US-00002 TABLE 2 Conic Surface (k) NR A.sub.0 A.sub.1 A.sub.2 A.sub.3 A.sub.4 A.sub.5 A.sub.6 S.sub.2 0 3.2996E+00 1.4578E−02 8.1846E−04 −5.2650E−04 3.2739E−05 2.2991E−05 −1.5238E−05 9.0778E−06 S.sub.3 0 3.1111E+00 −4.7503E−02 −2.5635E−03 −2.8686E−03 4.4388E−04 4.3289E−05 4.1160E−05 7.0504E−07 S.sub.4 0 3.0452E+00 −7.4665E−02 −1.3899E−02 −3.7781E−03 1.9778E−04 2.1081E−04 1.4152E−04 −2.4738E−06 S.sub.5 0 2.9831E+00 2.7342E−02 −2.2857E−02 1.7016E−03 −9.6127E−04 5.6619E−04 3.2149E−05 −5.8355E−06 S.sub.6 0 2.8497E+00 −2.3323E−01 2.0669E−02 7.7476E−04 −1.5206E−03 7.3176E−04 −1.5529E−04 6.0820E−05 S.sub.7 0 2.7886E+00 −2.6245E−01 2.9166E−02 −1.3099E−03 −7.8867E−04 4.1286E−04 −1.2422E−04 5.7348E−05 S.sub.8 0 2.7467E+00 3.7747E−01 −2.8367E−02 2.9782E−03 −2.3877E−04 6.1869E−05 −2.5424E−05 −2.6538E−05 S.sub.9 0 2.8012E+00 5.1129E−01 −1.3373E−02 1.9467E−03 8.9892E−04 5.2088E−04 2.5628E−04 −2.0992E−04 S.sub.10 0 2.8415E+00 −1.1251E−01 4.0492E−03 −3.4345E−03 2.8249E−04 4.2133E−04 3.1735E−04 −9.4213E−05 S.sub.11 0 3.2534E+00 −1.8329E−01 6.4822E−03 −6.6190E−03 1.1926E−03 2.9039E−04 −1.5236E−04 −1.9633E−04 S.sub.12 0 3.2884E+00 2.5239E−02 −1.0904E−02 −6.3097E−04 1.7412E−03 5.3182E−04 −1.6865E−04 −1.7726E−04 S.sub.13 0 3.4647E+00 6.8814E−03 −7.1947E−03 2.2200E−03 1.1803E−03 5.4568E−04 2.2585E−04 9.6903E−05 S.sub.14 0 3.1726E+00 2.8217E−01 1.8130E−02 9.6878E−03 4.1604E−04 4.0094E−04 4.2186E−04 −7.6384E−05 S.sub.15 0 3.1884E+00 4.5009E−01 2.6502E−02 1.5777E−02 −9.3450E−05 1.1016E−03 3.9066E−04 −5.4700E−05 S.sub.16 0 3.1586E+00 −1.1232E−01 2.5743E−02 −2.0000E−03 4.9250E−04 6.3863E−04 −3.7847E−04 2.7701E−05 S.sub.17 0 3.3731E+00 −2.5740E−01 4.2164E−02 −8.5771E−03 3.3500E−03 −3.5260E−04 −1.1751E−04 1.0286E−04
TABLE-US-00003 TABLE 3 Lens # Lens or group focal length [mm] L1 22.9742 L2 19.4119 L3 −18.8660 L4 −15.9017 L5 −39.3424 L6 7.5043 L7 20.7171 L8 −7.9309 G1 20.9457 G2 13.8027 G3 −12.2743
TABLE-US-00004 TABLE 4 Configuration 1 Configuration 2 Configuration3 EFL = 15 mm EFL = 22.5 mm EFL = 30 mm T [mm] S.sub.7 1.4118 5.1246 7.8118 S.sub.13 6.5013 2.7885 0.1013 S.sub.17 0.9176 4.6456 7.3176
TABLE-US-00005 TABLE 5 Configuration 1 Configuration 2 Configuration3 EFL = 15 mm EFL = 22.5 mm EFL = 30 mm f/# 2.34 3.52 4.69
For switching ZF, G13 is moved with a large stroke of e.g. 2 mm-15 mm with respect to G2 and with respect to image sensor 908. G2 is moved with a small stroke of e.g. 0.1 mm-5 mm with respect to G13 and with respect to image sensor 208. For focusing, G13 and G2 are moved together as one lens with respect to image sensor 908. Lens 904 may be a cut lens as known in the art, as shown exemplarily in
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[0106] Furthermore, for the sake of clarity the term “substantially” is used herein to imply the possibility of variations in values within an acceptable range. According to one example, the term “substantially” used herein should be interpreted to imply possible variation of up to 10% over or under any specified value. According to another example, the term “substantially” used herein should be interpreted to imply possible variation of up to 5% over or under any specified value. According to a further example, the term “substantially” used herein should be interpreted to imply possible variation of up to 2.5% over or under any specified value.
[0107] While this disclosure describes a limited number of embodiments, it will be appreciated that many variations, modifications and other applications of such embodiments may be made. In general, the disclosure is to be understood as not limited by the specific embodiments described herein, but only by the scope of the appended claims.
[0108] All references mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual reference was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present application.