Battery powered portable crimp tool with C-head
11870196 ยท 2024-01-09
Assignee
Inventors
Cpc classification
B25B27/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25B27/02
PERFORMING OPERATIONS; TRANSPORTING
B25B27/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure provides a mini or micro hand-held, portable, battery-powered 2-3 ton crimp tool capable of crimping conductors ranging between #22 AWG and #2 AWG to a termination. The crimp tool has a C-shaped head portion that uses linear motion to perform the crimp operation.
Claims
1. A hand-held, battery-powered in-line crimp tool comprising: a frame having a working head portion and a handle portion, the working head portion having a C-shaped structure, and the handle portion including a drive system that translates rotational movement of an electric motor to linear movement of a ram extending at least partially onto the working head portion, the drive system including: the electric motor adapted to be powered by a battery; a gear reduction assembly used to reduce the output speed of a shaft of the electric motor by a predetermined factor; a ram drive system having a drive arm operatively coupled to the gear reduction assembly, and a drive surface operatively coupled to the drive arm such that rotation of the drive arm causes linear movement of the drive surface; and a linkage assembly operatively associated with the drive surface, such that when the shaft of the electric motor rotates in one direction the drive surface causes the linkage assembly to move from a retracted position to an extended position and when the shaft of the electric motor rotates in an opposite direction of the one direction the drive surface causes the linkage assembly to move from the extended position to the retracted position.
2. The hand-held battery-powered in-line crimp tool according to claim 1, further comprising the ram operatively coupled to the linkage assembly such that when the linkage assembly moves from the retracted position to the extended position the ram moves linearly from an open position to a crimping position, and when the linkage assembly moves from the extended position to the retracted position the ram moves linearly from the crimping position to the open position.
3. The hand-held battery-powered in-line crimp tool according to claim 2, wherein the ram comprises at least one coupling bore at one end used to operatively coupled the ram to the linkage assembly, and at least one mounting bore at an opposite end of the ram used when coupling the ram to an impactor or die.
4. The hand-held battery-powered in-line crimp tool according to claim 1, wherein the ram drive system further comprises a wedge integral to or monolithically formed into a wedge support, wherein the drive surface forms a portion of the wedge and the wedge support is attached to the drive arm.
5. The hand-held battery-powered in-line crimp tool according to claim 1, wherein the drive surface comprises a camming surface.
6. A hand-held battery-powered in-line crimp tool comprising: a frame having a working head portion and a handle portion, the working head portion having a C-shaped structure, and the handle portion including a drive system that translates rotational movement of an electric motor to linear movement of a ram extending at least partially onto the working head portion, the drive system including: the electric motor adapted to be powered by a battery; a gear reduction assembly used to reduce the output speed of a shaft of the electric motor by a predetermined factor; a ram drive system having a drive arm operatively coupled to the gear reduction assembly, a wedge support having a bore that receives at least a portion of the drive arm such that rotation of the drive arm causes linear movement of the wedge support, and a wedge having a drive surface; and a linkage assembly comprising: a first link pair with each link in the link pair having first and second mounting holes; a second link pair with each link in the link pair having third and fourth mounting holes; and a roller having a center bore positioned between the first and second link pairs; wherein the second link pair is coupled to the first link pair by positioning a pivot pin within the second mounting holes of the first link pair and the third mounting holes of the second link pair, and wherein the roller is positioned between the first and second link pairs by positioning the pivot pin through the center bore of the roller; and wherein the roller is aligned with the drive surface of the wedge such that linear motion of the wedge support causes the linkage assembly to move between a retracted position and an extended position.
7. The hand-held battery-powered in-line crimp tool according to claim 6, further comprising the ram operatively coupled to the linkage assembly such that when the linkage assembly moves from the retracted position to the extended position the ram moves linearly from an open position to a crimping position, and when the linkage assembly moves from the extended position to the retracted position the ram moves linearly from the crimping position to the open position.
8. The hand-held battery-powered in-line crimp tool according to claim 7, wherein the ram comprises at least one coupling bore at one end used to operatively coupled the ram to the linkage assembly, and at least one mounting bore at an opposite end of the ram used when coupling the ram to an impactor or die.
9. The hand-held battery-powered in-line crimp tool according to claim 6, wherein the drive surface comprises a camming surface.
10. A hand-held battery-powered in-line crimp tool comprising: a frame having a working head portion and a handle portion; and a drive system positioned at least partially within the handle portion of the frame, the drive system including: an electric motor adapted to be powered by a battery; a gear reduction assembly used to reduce the output speed of a shaft of the electric motor by a predetermined factor; a ram drive system having a drive arm operatively coupled to the gear reduction assembly, and having a drive surface operatively coupled to the drive arm such that rotation of the drive arm causes linear movement of the drive surface; and a linkage assembly operatively associated with the drive surface, such that when the shaft of the electric motor rotates in one direction the drive surface causes the linkage assembly to move from a retracted position to an extended position and when the shaft of the electric motor rotates in an opposite direction of the one direction the drive surface causes the linkage assembly to move from the extended position to the retracted position.
11. The hand-held battery-powered in-line crimp tool according to claim 10, further comprising a ram operatively coupled to the linkage assembly such that when the linkage assembly moves from the retracted position to the extended position the ram moves linearly from an open position to a crimping position, and when the linkage assembly moves from the extended position to the retracted position the ram moves linearly from the crimping position to the open position.
12. The hand-held battery-powered in-line crimp tool according to claim 11, wherein the ram comprises at least one coupling bore at one end used to operatively coupled the ram to the linkage assembly, and at least one mounting bore at an opposite end of the ram used when coupling the ram to an impactor or die.
13. The hand-held battery-powered in-line crimp tool according to claim 10, wherein the ram drive system further comprises a wedge integral to or monolithically formed into a wedge support, wherein the drive surface forms a portion of the wedge and the wedge support is attached to the drive arm.
14. The hand-held battery-powered in-line crimp tool according to claim 10, wherein the linkage assembly comprises: at least one first link having a first and a second mounting hole; at least one second link having a third and a fourth mounting hole; wherein the second link is coupled to the first link by positioning a pivot pin within the second mounting hole of the first link and the third mounting hole of the second link to form a drive engaging surface; and wherein the drive engaging surface is aligned with the drive surface such that linear motion of the drive surface causes the linkage assembly to move between a retracted position and an extended position.
15. The hand-held battery-powered in-line crimp tool according to claim 10, wherein the linkage assembly comprises: a first link pair with each link in the link pair having first and second mounting holes; a second link pair with each link in the link pair having third and fourth mounting holes; and a roller having a center bore positioned between the first and second link pairs; wherein the second link pair is coupled to the first link pair by positioning a pivot pin within the second mounting holes of the first link pair and the third mounting holes of the second link pair, and wherein the roller is positioned between the first and second link pairs by positioning the pivot pin through the center bore of the roller; and wherein the roller is aligned with the drive surface such that linear motion of the drive surface causes the linkage assembly to move between a retracted position and an extended position.
16. The hand-held battery-powered in-line crimp tool according to claim 10, wherein the drive surface comprises a camming surface.
17. A hand-held battery-powered in-line crimp tool comprising: a frame having a working head portion and a handle portion; and a drive system positioned at least partially within the handle portion of the frame, the drive system including: an electric motor adapted to be powered by a battery; a gear reduction assembly used to reduce the output speed of a shaft of the electric motor by a predetermined factor; a ram drive system having a drive arm operatively coupled to the gear reduction assembly, a wedge support having a bore that receives at least a portion of the drive arm such that rotation of the drive arm causes linear movement of the wedge support, and a wedge having a drive surface; and a linkage assembly including: a first link pair with each link in the link pair having first and second mounting holes; a second link pair with each link in the link pair having third and fourth mounting holes; and a roller having a center bore positioned between the first and second link pairs; wherein the second link pair is coupled to the first link pair by positioning a pivot pin within the second mounting holes of the first link pair and the third mounting holes of the second link pair, and wherein the roller is positioned between the first and second link pairs by positioning the pivot pin through the center bore of the roller; and wherein the roller is aligned with the drive surface of the wedge such that linear motion of the wedge support causes the linkage assembly to move between a retracted position and an extended position.
18. The hand-held battery-powered in-line crimp tool according to claim 17, further comprising a ram operatively coupled to the linkage assembly such that when the linkage assembly moves from the retracted position to the extended position the ram moves linearly from an open position to a crimping position, and when the linkage assembly moves from the extended position to the retracted position the ram moves linearly from the crimping position to the open position.
19. The hand-held battery-powered in-line crimp tool according to claim 18, wherein the ram comprises at least one coupling bore at one end used to operatively coupled the ram to the linkage assembly, and at least one mounting bore at an opposite end of the ram used when coupling the ram to an impactor or die.
20. The hand-held battery-powered in-line crimp tool according to claim 17, wherein the drive surface comprises a camming surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The figures depict embodiments for purposes of illustration only. One skilled in the art will readily recognize from the following description that alternative embodiments of the structures illustrated herein may be employed without departing from the principles described herein, wherein:
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DETAILED DESCRIPTION
(17) The present disclosure provides embodiments of hand-held, portable, battery-powered 2-3 ton crimp tool capable of crimping conductors ranging between #22 AWG and #2 AWG to a termination. The crimp tool has a C-shaped head portion that relies on linear motion to perform the crimp operation.
(18) The present disclosure will be shown and described in connection with hand-held, portable, battery-powered, in-line crimp tools. However, the hand-held, portable, battery-powered, crimp tool may be a pistol grip or other type grip hand-held, portable, battery-powered, crimp tools. For ease of description, the hand-held, portable, battery-powered, crimp tools according to the present disclosure may also be referred to as the tools in the plural and the tool in the singular. The conductors, cables, wires or other objects to be crimped to a termination by the tool of the present disclosure may also be referred to collectively as the conductors in the plural and the conductor in the singular. The terminations include all types of crimp terminations, such as lugs, contacts, splices, butt splices, male quick disconnect terminals, and female quick disconnect terminals, etc.
(19) Referring to
(20) Continuing to refer to
(21) A battery 54, e.g., a 12V, 14V, 16V, 18V, 20V or 24V battery, can be removably connected to one end of the housing 42, which in an in-line type housing is typically the end of the housing away from the head portion 14. In another embodiment, the battery 54 could be removably mounted or connected to any suitable position on the housing 42. In another embodiment, the battery 54 may be affixed to the tool 10 so that it is not removable. The battery 54 shown is a rechargeable battery, such as a lithium ion battery, that can output a voltage of at least 12 VDC, and preferably in the range of between about 12 VDC and about 24 VDC.
(22) Referring to
(23) Referring now to
(24) Referring now to
(25) Referring to
(26) To attach the linkage assembly 68 to the ram 22, the ram is positioned between the link 84a and link 84b so that the bore 24 in the ram 22 is aligned with the bores 92 in the link 84a and link 84b, as seen in
(27) In this exemplary embodiment, the linkage assembly 68 is secured to the frame 12 via pin 28. More specifically, the bore 90 in the link 80b is inserted onto the pin 28 and then the bore 90 in link 80a is inserted onto the pin 28. Clips, e.g., C-clips or E-clips, are attached to, e.g., snapped onto, grooves in the pin 28 to prevent the link pair 80 from sliding off the pin 28. It is noted that one or more spacers 96, seen in
(28) Turning now to
(29) The foregoing embodiments and advantages are merely exemplary and are not to be construed as limiting the scope of the present invention. The description of an exemplary embodiment of the present invention is intended to be illustrative, and not to limit the scope of the present invention. Various modification, alternatives and variations will be apparent to those of ordinary skill in the art, and are intended to fall within the scope of the invention.