JOURNAL BEARING
20230044167 · 2023-02-09
Assignee
Inventors
Cpc classification
F16C17/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2361/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16C2202/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2208/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A journal bearing comprising a first component and a second component, the first and second components being arranged to rotate relative to one another in normal use. The first component comprises a first body, a first layer forming a functional surface facing the second component, and a first subsurface layer between the body and the layer. The first subsurface layer is formed of a material having a first coefficient of thermal expansion in the radial direction, and the first body is formed of a material having a second coefficient of thermal expansion in the radial direction. The first coefficient of thermal expansion is lower than the second coefficient of thermal expansion.
Claims
1. A journal bearing comprising a first component and a second component, the first component and the second component being arranged to rotate relative to one another in normal use, wherein the first component comprises: a first body that has an axis defining an axial direction and a radial direction perpendicular to the axial direction; a first layer forming a functional surface facing the second component; and a first subsurface layer between the first body and the first layer; wherein the first subsurface layer is formed of a material having a first coefficient of thermal expansion in the radial direction, and the first body is formed of a material having a second coefficient of thermal expansion in the radial direction; and the first coefficient of thermal expansion is lower than the second coefficient of thermal expansion.
2. The journal bearing of claim 1, wherein the first layer is formed of a material having a third coefficient of thermal expansion in the radial direction and the first coefficient of thermal expansion is also lower than the third coefficient of thermal expansion.
3. The journal bearing of claim 1, wherein the first subsurface layer comprises a fibre-reinforced plastic.
4. The journal bearing of claim 3, wherein the fibres in the fibre-reinforced plastic are predominantly oriented in the radial and circumferential directions.
5. The journal bearing of claim 4, wherein the first subsurface layer consists of a plurality of annular layers arranged successively in the axial direction, wherein each annular layer comprises an arrangement of fibres.
6. The journal bearing of claim 5, wherein each annular layer comprises a plurality of sectors arranged in the circumferential direction, wherein each sector comprises fibres arranged in a grid with fibres oriented in a first direction and fibres oriented in a second direction perpendicular to the first direction, wherein the fibre grid is oriented such that for the fibers in the middle of a sector the first direction is the radial direction of the journal bearing.
7. The journal bearing of claim 6, wherein subsequent annular layers are arranged with a rotated pattern of sectors to provide for an evenly distributed first coefficient of thermal expansion.
8. The journal bearing of claim 1, wherein the first coefficient of thermal expansion is in the range from −1*10.sup.−6 K.sup.−1 to 1*10.sup.−6 K.sup.−1.
9. The journal bearing of claim 1, wherein first coefficient of thermal expansion is less than 0.1*10.sup.−6 K.sup.−1.
10. The journal bearing of claim 1, wherein the ratio of the first coefficient of thermal expansion to the second coefficient of thermal expansion is equal or less than 0.01.
11. The journal bearing of claim 1, wherein the first body is cylindrical or hollow cylindrical and the first layer and the first subsurface layer are formed as rings on or in the first body, each ring having a thickness.
12. The journal bearing of claim 11, wherein the journal bearing has a defined minimum clearance, and wherein the first coefficient of thermal expansion and the thickness of the first subsurface layer are configured such that the combined thermal expansion of the first layer and of the first subsurface layer does not exceed the defined minimum clearance of the journal bearing.
13. The journal bearing of claim 1, wherein the first subsurface layer has a first thermal conductivity and the first body has a second thermal conductivity, wherein the first thermal conductivity is lower than the second thermal conductivity.
14. The journal bearing of claim 13, wherein the first thermal conductivity is less than 5 W/(m.Math.K).
15. The journal bearing of claim 1, wherein the second component comprises: a second body that has an axis running in the axial direction; a second layer forming a functional surface facing the first component; and a second subsurface layer between the second body and the second layer; wherein the second subsurface layer is formed of a material having a first coefficient of thermal expansion in the radial direction, and the second body is formed of a material having a second coefficient of thermal expansion in the radial direction; and the first coefficient of thermal expansion is lower than the second coefficient of thermal expansion.
16. The journal bearing of claim 1, wherein the first body and the second body are selected from the group comprising a journal bearing outer race and a journal bearing inner race.
17. A planetary gearbox comprising: a sun gear that is configured to rotate about a rotational axis of the planetary gearbox, the rotational axis defining an axial direction of the planetary gearbox; a plurality of planet gears which are driven by the sun gear; a ring gear, the planet gears meshing with the ring gear; and a plurality of journal bearing pins, each of the journal bearing pins being located in an inner bore of one of the planet gears, wherein in each case a journal bearing pin and a planet gear form a journal bearing of claim 1.
18. A gas turbine engine comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a planetary gearbox of claim 17 that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft.
Description
DESCRIPTION OF THE DRAWINGS
[0067] The disclosure will be explained in more detail on the basis of exemplary embodiments with reference to the accompanying drawings in which:
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
DETAILED DESCRIPTION
[0075] Aspects and embodiments of the present disclosure will now be discussed with reference to the accompanying figures. Further aspects and embodiments will be apparent to those skilled in the art.
[0076]
[0077] In use, the core airflow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15 where further compression takes place. The compressed air exhausted from the high-pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high-pressure and low-pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0078] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0079] Note that the terms “low-pressure turbine” and “low-pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23), respectively, and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low-pressure turbine” and “low-pressure compressor” referred to herein may alternatively be known as the “intermediate-pressure turbine” and “intermediate-pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0080] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0081] The epicyclic gearbox 30 illustrated by way of example in
[0082] It will be appreciated that the arrangement shown in
[0083] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0084] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate-pressure compressor and/or a booster compressor).
[0085] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0086] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0087] As discussed with respect to
[0088] The planet gear 32 is hollow cylindrical and forms an outer surface and an inner surface. The planet gear 32 rotates—driven by the sun gear 28—around an axis of rotation which runs parallel to the axis of rotation of the planetary gearbox. The outer circumferential surface of the planet gear 32 forms a toothing which meshes with the toothing of a ring gear 38. The ring gear 38 is fixed, i.e., non-rotating. In other embodiments, the ring gear may be rotating, while the planet gears are fixed in their position in the gearbox. The planet gears 32 rotate due to their coupling with the sun gear 28 and travel along the circumference of the ring gear 38. The rotation of the planet gears 32 along the circumference of the ring gear 38 and around the axis of rotation 9 is slower than the rotation of the drive shaft, providing a reduction ratio.
[0089] The planet gear 32 has a central axial opening or bore 321 adjacent to its inner circumferential surface. A journal bearing pin 6 is inserted into the bore 321, which itself also has an axial bore 63, whereby the journal bearing pin 6 and the planetary gear 32 form a journal bearing 65 on their facing surfaces. The journal bearing pin 6 forms a wall 62 which has an inner surface 621 and an outer surface 622, the inner surface 621 defining the axial bore 63 and the outer surface 622 forming part of the journal bearing 65.
[0090]
[0091] To lubricate the bearing 65 between the journal bearing pin 6 and planet gear 32, an oil supply device is provided which comprises an oil supply channel (not shown) through which oil from a circulating oil system is fed into lubrication film openings 61 in journal bearing pin 6. A plurality of variants exist of how oil of the circulating oil system may be provided to the journal bearing 65. The oil serves to lubricate the journal bearing 65 and also serves to cool the journal bearing 65.
[0092] In the context of the present embodiment, the construction of the journal bearing 65 is of relevance. While described in the context of a planetary gearbox, the principles of the present embodiment can be applied to any journal bearing in any gearbox.
[0093]
[0094] The first component 6 further comprises a first layer 51 which forms the functional surface of the first component and faces the other component 32. Arranged between the first body 60 and the first layer 51 is a first subsurface layer 41. The first layer 51 and the first subsurface layer 41 are both formed as outer rings, each of the rings having a defined thickness in the radial direction.
[0095] In a similar manner, the second component 32 comprises a second body 320, wherein the second body has an axis 90 which is the same axis as the axis of the first body 60. One of the first and second bodies 60, 320 is rotating in normal use. The second component 32 further comprises a second layer 52 which forms the functional surface of the second component 32 and is facing the first component 6. Arranged between the second layer 320 and the second surface 52 is a second subsurface layer 42. The second layer 52 and the second subsurface layer 42 are both formed as inner rings on an inner surface of the second body 320, each of the rings having a defined thickness in the radial direction.
[0096] The first and second layers 51, 52 and the first and second subsurface layers 41, 42 have the same central axis 90 as the first and second bodies 90, 320.
[0097] The first body 60 forms the journal bearing inner race and the second body 320 forms the journal bearing outer race, with the first and second layers 51, 52 forming the respective functional surfaces. The radial distance between the first and second layers 51, 52 defines a clearance 95 of the journal bearing 65.
[0098] In the following discussion of materials, coefficients of thermal expansion and thermal conductivities, a differentiation between the first body 60 and the second body 320, the first layer 51 and the second layer 52, and between the first subsurface layer 41 and the second subsurface layer 41 is refrained from, wherein it is referred only to the “body”, “layer” and to the “subsurface layer”, unless a specific difference between the respective bodies and layers is discussed. However, this does not mean that the respective first and second elements are necessarily identical. For example, as is known to the skilled person, the functional surfaces 51, 52 may be a pair of one hard surface and one soft surface, with the hard surface formed, e.g., of a steel and the soft surface formed, e.g., by a multilayer coating.
[0099] The subsurface layer 41, 42 may also be referred to as a liner.
[0100] The subsurface layer 41, 42 is formed of a material having a first coefficient of thermal expansion in the radial direction, and the body 60, 320 is formed of a material having a second coefficient of thermal expansion in the radial direction, wherein the first coefficient of thermal expansion is lower than the second coefficient of thermal expansion such that the subsurface layer 41, 42 experiences less thermal expansion in the radial direction than the body 60, 320 in case of a temperature rise.
[0101] In an example, the ratio of the first coefficient of thermal expansion to the second coefficient of thermal expansion is less than 0.01, wherein the first coefficient of thermal expansion is less than 0.1*10.sup.−6 K.sup.−1
[0102] The low thermal conductivity of the subsurface layer 41, 42 insulates the main body 60, 320 from heat generated at the functional surfaces 51, 52. Such heat may be generated in case of a contact between the functional surfaces 51, 52. As the subsurface layer 41, 42 has a very low thermal conductivity—preferably less than 0.1*10.sup.−6 K.sup.−1 and possibly even negative—an increase in temperature of the subsurface layer 41, 42 does not lead to a substantial radial expansion and, accordingly, does not substantially reduce the clearance 63 of the journal bearing.
[0103] In addition to having a low thermal conductivity, the subsurface layer 41, 42 may be configured to have a low thermal conductivity, the thermal conductivity being lower than the thermal conductivity of the body 60, 320. The thermal conductivity may be less than 5 W/(m.Math.K) or even less than 1 W/(m.Math.K). On the other hand, conventional journal bearing backing materials are steels with a thermal conductivity around 50 W/(m.Math.K) and in any case greater than 30 W/(m.Math.K). By having a low thermal conductivity of the subsurface layer, heat generated at the functional surfaces is hindered to be transferred in a substantial amount to the body 60, 320, thereby avoiding heating of the body which would cause an undesired thermal expansion of the body in the radial direction.
[0104] The thickness of the subsurface layer 41, 42 needs to be sufficient to create a robust part, insulate the conventional backing and be such that the low or even negative thermal expansion prevents seizure at all thermal conditions.
[0105] The subsurface layer 41, 42 is a fibre-reinforced plastic. In the fibre-reinforced plastic, the coefficient of thermal expansion in the radial direction is dominated by the fibers of the fibre-reinforced plastic, wherein the thermal conductivity is dominated by the matrix, also referred to as resin, of the fibre-reinforced plastic. This allows to tailor a fibre-reinforced plastic having both a low coefficient of thermal expansion and a low thermal conductivity.
[0106] The resin may be chosen from a broad range of resins including epoxy, bismaleimide (BMI) and cyanate esther. In embodiments with a low thermal conductivity, engineering plastics such as Vespel® may be used.
[0107] In order to provide the fibre-reinforced plastic with a low coefficient of thermal expansion in the radial direction, even when the coefficient of thermal expansion of the resin is high (it may be in the range from 25*10.sup.−6 K.sup.−1 to 50*10.sup.−6 K.sup.-1), an efficient orientation of fibers in the fibre-reinforced plastic is of importance.
[0108] The fibers, which may be carbon fibers or glass fibers, constrain the coefficient of thermal expansion to very low values along the length of the fibers. Hence, to achieve the required coefficient of thermal expansion, the fibers should be predominantly oriented in the radial and circumferential directions of the subsurface layer 41, 42, with only a small proportion of the fibers arranged in the direction aligned to the axis 90 of the subsurface liner 41, 42. This small proportion is required to make the subsurface layer 41, 42 into an engineering material and avoid the subsurface layer becoming fragile.
[0109]
[0110] Each annular layer 510 has the form of a ring which comprises a plurality of sectors 520 arranged next to each other in the circumferential direction, each sector 520 having an arrangement of fibers and sector ends 521, 522. The arrangement of fibers in each sector 520 is formed by a rectangular grid 7 of fibers, the grid 7 including fibers 71 extending in a first direction and fibers 72 extending in a second direction perpendicular to the first direction. The fibers 71, 72 may be provided by a woven two-dimensional material. However, any method to provide for a rectangular grid of fibers can be implemented.
[0111] It is provided that the fibre grid 7 is oriented such that for the fibers in the middle of a sector 520 (the middle being the middle between sector ends 521, 522) the first direction is the radial direction of the journal bearing. This is illustrated in
[0112] However, when orienting the carbon fibres 71, 72 in the subsurface layer 5, the actual fibre directions can deviate from the desired radial direction by a few degrees and still produce the required properties with minimal reduction. The reduction is approximated by one minus the cosine of the deviation angle, and hence sector angles of 20 degrees produce maximum deviations of 10 degrees and reductions of less than two percent.
[0113] In the embodiment of
[0114] The manufacture of the subsurface layer of
[0115] Other possible methods of manufacture include using dry carbon reinforcement, with a secondary step of introducing the resin before the curing process in a single sided (infusion) or completely encased tool (resin transfer moulding). The subsurface layer could also be manufactured using preimpregnated fibres which have the resin already attached to the fibres before curing.
[0116]
[0117]
[0118] However, the first component 6 is constructed differently in that it comprises a first body 600 and a first layer 65 without implementing a subsurface layer. Instead, the body 600 itself is constructed of a fibre-reinforced plastic having a low coefficient of thermal expansion in the radial direction in the manner discussed. Accordingly, in this embodiment, the construction of the body 600 with a fibre-reinforced plastic with a low coefficient of thermal expansion replaces the first subsurface layer 41 of the embodiment of
[0119] Similarly, in an alteration of the embodiment of
[0120] In all embodiments, the coefficient of thermal expansion in the radial direction of the first and second body 600, 325 and of the subsurface layer, if present, are tailored such that a thermal expansion of the first and second components 6, 32 does not exceed a predefined minimum clearance 95 of the journal bearing 65 under conditions in which the components 6, 32 enter a mixed friction regime at the onset of a seizure event, wherein the present choice of materials and coefficients of thermal expansion avoids that such onsets develop into a full seizure.
[0121] It should be understood that the above description is intended for illustrative purposes only, and is not intended to limit the scope of the present disclosure in any way. Also, those skilled in the art will appreciate that other aspects of the disclosure can be obtained from a study of the drawings, the disclosure and the appended claims. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. Various features of the various embodiments disclosed herein can be combined in different combinations to create new embodiments within the scope of the present disclosure. In particular, the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein. Any ranges given herein include any and all specific values within the range and any and all sub-ranges within the given range.