DISPENSERS
20200346235 ยท 2020-11-05
Inventors
Cpc classification
B05B11/0044
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1023
PERFORMING OPERATIONS; TRANSPORTING
B05B11/106
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1074
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1047
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1059
PERFORMING OPERATIONS; TRANSPORTING
A47K5/1205
HUMAN NECESSITIES
International classification
Abstract
A dispenser has a plunger (3) operable in a pump body (4). The plunger can be locked up or locked down, and formations (88,89) of a pump plunger stem and pump body insert (6) for achieving this are described. Components of the dispenser, including a pump body cylinder/closure component (5), container neck and a pump body insert (6), are rotationally locked together with non-selective alignment and sealed by sliding-fit seals to prevent damage or leakage caused by relative turning of the components in transit.
Claims
1-10. (canceled)
11. A reciprocating dispenser pump having a locking mechanism to selectively prevent actuation of the pump and a tamper evident feature to indicate a first release of the pump from an initially locked position, the pump comprising: a pump body having a body cylinder defining a pump chamber and an insert coaxially received by the cylinder body, and a plunger having a head with a frangible extension protruding downward toward the pump body and a stem having one or more projections formed beneath, said stem extending coaxially through the insert with a lower end of the stem disposed in the pump chamber; wherein the body cylinder includes a closure plate and at least one vent hole fluidically connected to the pump chamber and positioned within a sidewall of the body cylinder; wherein the insert has: (i) a top surface with a groove positioned to receive the frangible extension and (ii) at least one downlock formation and, optionally, at least one uplock formation; wherein the lower end of the stem includes a keying projection so that, when the plunger is rotated relative to the pump body, the keying projection cooperates with the downlock formation to prevent extension of the plunger away from the pump body when the plunger is in a specific rotational alignment with the insert; and wherein the keying projection is initially engaged by the downlock formation so that the frangible extension is retained within the groove and, upon a first release of the keying projection from engagement with the downlock formation, a portion of the frangible extension detaches from the plunger to provide a tamper evident feature.
12. The pump of claim 11 wherein the lower end of the stem includes a turn stop projection positioned axially above and spaced apart from the keying projection, said turn stop projection cooperating with the insert to limit rotation of the plunger relative to the pump body.
13. The pump of claim 11 wherein the frangible extension is snap-fitted into the groove.
14. The pump of claim 13 wherein the groove is arcuate.
15. The pump of claim 13 wherein the groove includes a trap zone along a portion of the groove, said trap zone positioned relative to the specific rotational alignment so as to detach and retain the portion of the frangible extension after the first release.
16. The pump of claim 13 wherein the groove includes a top lip and the frangible extension includes a barb so that the top lip traps the barb within the groove after the first release.
17. The pump of claim 11 wherein two keying projections are positioned on opposing sides of the lower end of the stem.
18. The pump of claim 11 wherein the insert is formed to accommodate between five to ten discrete rotational alignments of the plunger and the pump body.
19. The pump of claim 11 wherein the closure plate includes inner and outer dependent skirts defining a channel to receive a container neck.
20. The pump of claim 11 wherein a movable piston is enclosed within the pump chamber, said piston selectively blocking the vent hole to control flow of compensation air when the pump is actuated.
21. The pump of claim 20 wherein a discrete end piece is positioned in the pump chamber along a bottom edge of the movable piston, said discrete end piece cooperating with an inlet valve to control flow of fluid flowing through and dispensed by the pump.
22. The pump of claim 11 wherein the plunger includes a downward skirt to sealingly engage the insert.
23. The pump of claim 11 wherein the lower end of the stem is attached to an upper end formed integrally with the head of the plunger.
24. The pump of claim 11 wherein a plurality of downlock formations and a plurality of uplock formations are provided on the insert.
25. The pump of claim 11 wherein the groove is provided in a flat collar, said flat collar integrally formed on the top surface of the insert.
26. The pump of claim 11 wherein the insert includes a floor which sealingly engages the lower end of the stem to define an upper portion of the pump chamber.
27. The pump of claim 26 wherein the floor serves as a seat for a biasing member, said biasing member urging the plunger into an extended position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0062] Embodiments of our proposals are now described by way of example, with reference to the accompanying drawings in which:
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
DETAILED DESCRIPTION OF EMBODIMENTS
[0094] The pump module in a first embodiment of dispenser is described with reference to
[0095] The cylinder portion 51 has a cylinder wall 52 with a convergent inlet formation 53 at its bottom end defining a dip tube socket 531 for a dip tube 72 and an inlet valve 74 with a valve ball 75. Around the valve opening a cylindrical piston stop 54, in the form of a closed cylindrical wall, projects integrally up from the convergent bottom of the cylinder portion.
[0096] The closure portion 52, formed integrally with the cylinder portion 51 as a single moulding, consists of a generally circular closure plate 57 with a peripheral downward outer securing ring 59 and a longer and more flexible downward sealing skirt 58 spaced inwardly from it, defining a channel 581 between them.
[0097] The insert portion 61 of the body insert 6 fits down closely with its tubular wall 10 inside the upper part of the cylinder wall 52, held in place axially by snap ribs 611 engaging corresponding recesses in the cylinder wall. At its bottom end, the wall of the insert portion 61 turns in with a flange or floor 612 which forms a spring seat 613 on the inside for the bottom end of a pump spring 71 (here, a metal coil spring). The inner periphery of the flange 612 carries an upwardly-projecting generally cylindrical sealing skirt 58, spaced in from the wall. The downward surface of the insert flange 612 has a downwardly-projecting annular projection 615 which is part of a sealing seat and surrounds and defines a channel 616 for a sealing engagement described later. With reference to
[0098] At its upper part, the insert 61 projects out through the top opening of the cylinder portion 51 with a tubular upward extension 63 (
[0099] Beneath the collar, at the outside of the tubular wall 610 at the upper part, above the snap rib 611, the insert 61 has a circumferential series of short outwardly-projecting axially-extending locking ribs 618. The cylinder body 5, at its opening part or mouth above the snap formations (see FIG. 9(b)) has an upwardly and inwardly open circumferential series of lugs 511 with intervening recesses 510 and the ribs 618 of the body insert 6 fit down into these, so that by combination of the snap rib 611 and the interlock formations 618,510,511 the body and insert are held axially and rotationally rigidly together.
[0100] The plunger consists of a head 31, with a flat press top 311 and a laterally-projecting nozzle 312, an axial stem 32, and a piston 33 carried at the lower end of the stem on a sliding sleeve 330 and providing a pump seal 37. In this embodiment the head 31 and stem 32 are moulded together as a single piece, defining an outlet passage 76 starting at an entry opening or window 78 at the bottom of the stem and finishing at an outlet opening 77 at the end of the nozzle 312. The perpendicular outlet passage parts can be moulded by means of a withdrawing mould element. The bottom end of the stem is then open, and forms an end socket 323 with internal snap ribs to receive a discrete end piece 34 (see
[0101] Integrally moulded cylindrical skirts extend down from the underside of the plunger. An outer skirt 314 is provided to contour the press top exterior. Next, an intermediate downward skirt 315 (water guard skirt) extends down between the upward skirt 65 of the collar 62, in sliding contact around it, and its bottom end projects down into the trough 661 of the collar so that in the down-position (
[0102] Concentrically inward of the water guard skirt 315 an inner skirt 317 extends down from the plunger head, still at a radial spacing from the central stem 32. The inner skirt 317 fits closely through the top opening of the insert body, and has a slidable outward flare or lip 3171 at its bottom edge to wipe the inside surface of the insert body tube wall. The inner skirt is sufficiently long that in the up-position (
[0103] The central stem 32 defines the vertical part of the outlet passage 76, up to the nozzle, and carries the piston (pump seal) 37 at its bottom end. It incorporates an outlet valve function by a slidable mounting of the pump seal piston 37 on the tubular sleeve 330. It also carries uplock and downlock stem formations 88 for the uplock/downlock mechanism and, at its bottom part, contributes to sealing in the down-position. The stem exterior has a larger-diameter top portion extending down with a smooth cylindrical surface sufficiently far to plug into the upward sealing skirt 614 of the body insert for the down-position stem/body sealsee
[0104] Below this seal region 321 the stem surface is interrupted by uplock/downlock formations 88, specifically (see also
[0105] The corresponding uplock/downlock formations 89 of the insert are best seen in
[0106] For operation of the pump, the stem keying projections 81 align with the axial slots or paths 88 of the body insert so that the plunger can move freely up and down. For downlocking the plunger is pushed right down until the upward shoulder 83 of the stem is below the downward abutment 86 of the body insert, and turned clockwise to bring them into line so that the insert holds the plunger down. After a predetermined degree of turn the side shoulder of the stem turn stop projection 85 meets the turn stop 871 inside the insert, preventing the plunger from turning too far and rising again through the other axial slot 88. To release the downlock the plunger is turned anticlockwise through the same angle.
[0107] For uplock, the plunger at the up-position is turned clockwise. The downward shoulders 82 of the stem keying projections 81 slide around and above the fixed upward insert shoulders 87 until turn is arrested by the sides of the keying projections 81 meeting the insert turn stops 871. The plunger is then held against depression, but can be released from the uplock by turning anti-clockwise until the keying projections 81 align again with the through slots 88. This uplock and downlock functionality is provided without any increase in the number of components beyond the basic elements.
[0108] The piston and other functions of the lower end of the stem 32 are now described. The bottom end of the stem has a reduced-diameter end portion 324 constituting a slide track for the sleeve 330 carrying the piston. A downward shoulder 335 forms a top stop of the slide track. The piston/sleeve element 33 (
[0109] The bottom of the stem 32 is partly closed off by the end piece 34 (see
[0110] In the up-position (
[0111] So, in both the up-position and the down-position, and in particular when the corresponding uplock and downlock mechanisms are actuated, the pump structure provides a set of internal seals preventing the entry of container liquid into the pump, and preventing the escape of any liquid already in the pump to the exterior of the pump.
[0112] As part of the pump, and again without increasing the component count, means are provided for inhibiting rotation of the plunger 3 relative to the body 2. This can help to keep the pump in the down locked condition. In shipping, it also helps to prevent relative rotation which, as mentioned, may disturb internal seals or damage packaging. In this embodiment a plunger lock inhibiting release of the downlock mechanism is provided by interlock formations 64 acting between the top edge of the upward water guard skirt 65 of the collar 62 and the underside of the plunger head. As seen in
[0113]
[0114] Firstly, the water guard function is provided not by a pair of opposing skirts, but by an integral seal lip projection 67 around the mouth opening of the collar 162, directly wiping the cylindrical outer surface of the inner skirt 317 of the plunger. This supplements the sealing or containment effect already provided by the bottom end of this inner skirt 317 sliding down the interior of the body insert.
[0115] Instead of the rotationally non-selective rotational interlock between the collar top and plunger underside in the first embodiment, the second embodiment provides a rotationally-selective rotational interlock which also constitutes a tamper-evident feature of the dispenser. An intermediate downward skirt 316 from the plunger is shorter in length than in the first embodiment, so that in the down-position of the pump (
[0116]
[0117] Firstly, the plunger stem is formed with an upper portionintegral with the plunger head as seen in
[0118] This embodiment has a simpler structure for the annular seal protection on the end of the stem, which plugs into the inlet structure above the inlet ball valve in the down position (
[0119] A further difference is an upward inner extension of the body insert (see also
[0120] A further difference is in the tamper-evident component. See
[0121] The body insert locks rotationally into the top of the body cylinder in the same manner as before: see
[0122]
[0123]
[0124] A particular feature in this embodiment is the transfer of more of the uplock/downlock functionality to the exterior of the plunger stem, rather than the interior of the insert component. Thus, the insert component (
[0125] The stem exterior carries an upper downlock projection and a lower uplock projection, one above the other and of similar form, with flat axially-directed abutment surfaces which, in the locked positions, engage above or below the locking lugs of the insert. In addition, the plunger stem has a radially-projecting stop formation at one (circumferential) end of each abutment, shaped to fit against the steep stop face of the insert lug, and a more gently-inclined stop formation facing in the opposite direction about one quarter turn away from the lug. These formations are repeated on opposite sides of the stem, as before. Moreover the stop formations and associated featuresdescribed beloware continuous up and down the stem which makes for ease of moulding and also provides for a good user action as now described.
[0126] Specifically, adjacent the locking turn stop formation (at one end of the lug on the stem) the stem surface has a recess i.e. a local reduction in diameter, approached by smooth surfaces. The lug of the insert fits into this recess, without interference. Adjacent the recess the diameter increases slightly, so that there is a larger-diameter land region between the turn stop for the lock position and the turn stop for the unlock position (which as mentioned is about a quarter-turn or third-turn away). Adjacent the turn stop for the unlock position, there is again a slight diameter reduction recess in which the insert lug fits without interference. Between these positions however there is appreciable interference between the rounded tip of the insert lug and the raised land on the stem surface, so that when the plunger is turned and reaches one of the stop positions, the user feels an appreciable relaxation, click or settling into the defined position. This tactile reinforcement assists the user to feel confidence in the positions of the plunger. Since the recesses continue up and down the stem, they provide a guide for up and down movement of the plunger without rotation so that the plunger does not accidentally shift between the locked and unlocked positions, and rises and falls freely in use unless deliberately turned. The stem surface can easily be moulded with smoothly curving surfaces providing these features so that the parts can turn freely and without damage even when there is radial interference.
[0127]
[0128] The fourth embodiment shows a different rotational lock formation for the underside of the closure part of the cylinder body and to engage the container neck (not shown). The formation shown has a set of eight downward projections, outwardly spaced from the inner sealing skirt as before. This is the feature disclosed in our GB1608596.1 filed on 16 May 2016, the disclosure of which is incorporated herein by reference. It is designed to cooperate with a container neck having an upward plug sealing skirt as before, and a pair of two opposed outward projections immediately below the skirt, to engage the body flange lugs shown. In addition to the usual thread, the container neck has directional pawls below the thread to engage flexible directional lugs which project in around the bottom periphery of the outer securing cap (see