Semiconductor device substrate, semiconductor device, and method for manufacturing semiconductor device substrate
10833184 ยท 2020-11-10
Assignee
Inventors
- Ken SATO (Miyoshi-machi, JP)
- Hiroshi Shikauchi (Niiza, JP)
- Masaru Shinomiya (Annaka, JP)
- Keitaro Tsuchiya (Takasaki, JP)
- Kazunori Hagimoto (Takasaki, JP)
Cpc classification
H01L29/7781
ELECTRICITY
H01L29/66462
ELECTRICITY
H01L21/0262
ELECTRICITY
H01L29/7786
ELECTRICITY
H01L29/778
ELECTRICITY
International classification
H01L29/205
ELECTRICITY
H01L29/36
ELECTRICITY
H01L29/66
ELECTRICITY
H01L21/02
ELECTRICITY
Abstract
A semiconductor device substrate including: a substrate; a buffer layer which is provided on the substrate and made of a nitride semiconductor; and a device active layer which is formed of a nitride semiconductor layer provided on the buffer layer, the semiconductor device substrate in that the buffer layer includes: a first region which contains carbon and iron; a second region which is provided on the first region and has average concentration of iron lower than that in the first region and average concentration of carbon higher than that in the first region, and the average concentration of the carbon in the second region is lower than the average concentration of the iron in the first region. The semiconductor device substrate which can suppress a transverse leak current in a high-temperature operation of a device while suppressing a longitudinal leak current and can inhibit a current collapse phenomenon is provided.
Claims
1. A semiconductor device substrate comprising: a substrate; a device active layer that is a nitride semiconductor layer; and a buffer layer disposed on the substrate and composed of nitride semiconductor, the device active layer being disposed on the buffer layer, the buffer layer comprising: a first region which contains carbon and iron; and a second region disposed on the first region, wherein the second region has an average concentration of iron lower than that in the first region and an average concentration of carbon higher than that in the first region, the average concentration of the carbon in the second region is lower than the average concentration of the iron in the first region, and the first region and the second region contain either or both of Al and Ga, and an average Al concentration in the first region is lower than an average Al concentration in the second region.
2. The semiconductor device substrate according to claim 1, wherein the first region includes a lower surface of the buffer layer, and the second region includes an upper surface of the buffer layer.
3. The semiconductor device substrate according to claim 1, wherein a sum of the average concentration of the carbon and the average concentration of the iron in the first region is larger than a sum of the average concentration of the carbon and the average concentration of the iron in the second region.
4. The semiconductor device substrate according to claim 2, wherein a sum of the average concentration of the carbon and the average concentration of the iron in the first region is larger than a sum of the average concentration of the carbon and the average concentration of the iron in the second region.
5. The semiconductor device substrate according to claim 1, wherein the first region is thicker than the second region.
6. The semiconductor device substrate according to claim 2, wherein the first region is thicker than the second region.
7. The semiconductor device substrate according to claim 3, wherein the first region is thicker than the second region.
8. The semiconductor device substrate according to claim 4, wherein the first region is thicker than the second region.
9. The semiconductor device substrate according to claim 1, wherein the first region includes a plurality of nitride semiconductor layers which are different in composition.
10. The semiconductor device substrate according to claim 1, wherein the second region includes a plurality of nitride semiconductor layers which are different in composition.
11. The semiconductor device substrate according to claim 1, further comprising: a third region disposed between the first region and the second region, wherein the third region has a sum of an average concentration of carbon and an average concentration of iron smaller than a sum of the average concentration of the carbon and the average concentration of the iron in the second region and a sum of the average concentration of the carbon and the average concentration of the iron in the first region.
12. The semiconductor device substrate according to claim 1, wherein a thickness of each of the first region and the second region is 400 nm or more.
13. The semiconductor device substrate according to claim 1, wherein the average concentration of the iron in the second region 110.sup.16 atoms/cm.sup.3 or less, and the average concentration of the iron in the first region is 110.sup.18 atoms/cm.sup.3 or more.
14. The semiconductor device substrate according to claim 1, further comprising: a high-resistivity layer disposed between the device active layer and the buffer layer, the high-resistivity layer being composed of nitride semiconductor, wherein the device active layer comprises a channel layer composed of nitride semiconductor and having an average concentration of carbon lower than that in the second region and an average concentration of iron lower than that in the first region; and the high-resistivity layer has an average concentration of carbon equal to or higher than that in the second region and an average concentration of iron lower than that in the first region.
15. A semiconductor device comprising: the semiconductor device substrate according to claim 1; a channel layer of the device active layer, the channel layer being composed of nitride semiconductor; a barrier layer of the device active layer, the barrier layer being disposed on the channel layer composed of nitride semiconductor whose band gap is different from that of the channel layer; a two-dimensional electron gas layer disposed near an interface between the channel layer and the barrier layer; and an electrode electrically connected to the two-dimensional electron gas layer.
16. A method for manufacturing a semiconductor device substrate comprising: forming a buffer layer composed of nitride semiconductor on a substrate, by: forming a first region containing carbon and iron; and forming a second region which has an average concentration of the iron lower than that in the first region and an average concentration of the carbon higher than that in the first region on the first region; and forming a device active layer composed of nitride semiconductor on the buffer layer, wherein the average concentration of the carbon in the second region is set to be lower than the average concentration of the iron in the first region, and the first region and the second region contain either or both of Al and Ga, and an average Al concentration in the first region is lower than an average Al concentration in the second region.
17. The method for manufacturing a semiconductor device substrate according to claim 16, wherein a growth temperature of the second region is set lower than a growth temperature of the first region.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DESCRIPTION OF EMBODIMENTS
(13) As described above, the present inventors have discovered that, in a buffer layer structure having Fe doped therein, a leak current in a longitudinal direction can be suppressed, but a leak current in a transverse direction increases in a high-temperature operation.
(14) Thus, the present inventors have conducted keen examinations on a semiconductor device substrate which can reduce the leak current in the transverse direction in the high-temperature operation while suppressing the leak current in the longitudinal direction. Consequently, they have discovered that increasing concentration of carbon rather than iron is good for the leak current in the transverse direction in the high-temperature operation, average concentration of carbon in an upper region of the buffer layer has been raised to be higher than average concentration of carbon in a lower region of the buffer layer. Further, since a longitudinal leak current suppression effect of iron is higher than that of carbon in both a room-temperature operation and the high-temperature operation, the average concentration of the iron in the lower region of the buffer layer is raised to be higher than the average concentration of the iron in the upper region of the buffer layer. Consequently, they have discovered that the leak current in the transverse direction in the high-temperature operation can be reduced while suppressing an increase in the leak current in the longitudinal direction in the room-temperature operation or the high-temperature operation.
(15) Meanwhile, the concentration of the carbon can be precipitously changed as compared with that of the iron, but a growth temperature is lowered at the time of, for example, forming a film for the upper region of the buffer layer to raise the carbon concentration in the upper region of the buffer layer. Then, the carbon concentration in the semiconductor layer largely varies due to temperatures, a warp of the substrate becomes large, and cracks are apt to be produced. Furthermore, when the carbon concentration is raised too much in the upper region of the buffer layer, crystallinity near the upper surface of the buffer layer is lowered, and the current collapse phenomenon is prone to degrade.
(16) Thus, the present inventors have further conducted the keen examinations on the semiconductor device substrate which can suppress the transverse leak current at high temperatures while suppressing the longitudinal leak current and can also suppress the current collapse phenomenon. Consequently, they have made the present invention which reduces average concentration of carbon in a second region on an upper side of the buffer layer to be lower than average concentration of iron in a first region.
(17) The present invention will now be described hereinafter in detail as an example of an embodiment with reference to the drawings, but the present invention is not restricted thereto.
(18) First, a description will be given on an example of an embodiment of a semiconductor device substrate according to the present invention with reference to
(19) A semiconductor device substrate 10 shown in
(20) Here, the silicon-based substrate 12 is a substrate made of, e.g., Si or SiC.
(21) An initial layer 13 made of AlN may be provided between the silicon-based substrate 12 and the buffer layer 15.
(22) As shown in
(23) Moreover, as shown in
(24) The buffer layer 15 has a first region 15a which contains carbon and iron as impurities and a second region 15b which is provided on the first region 15a, has average concentration of iron lower than that in the first region 15a, and has average concentration of carbon higher than that in the first region 15a, and the average concentration of carbon in the second region 15b is lower than the average concentration of iron in the first region 15a.
(25) Here, the first region 15a may be a region having iron gas-doped therein.
(26) In this manner, the average concentration of the iron in the second region 15b of the buffer layer 15 is decreased to be lower than the average concentration of the iron in the first region 15a of the buffer layer 15, and the average concentration of the carbon in the second region 15b of the buffer layer 15 is increased to be higher than the average concentration of the carbon in the first region 15a of the buffer layer 15. Consequently, a transverse leak current in a high-temperature operation of a device can be suppressed. Additionally, when the average concentration of the carbon in the second region 15b of the buffer layer 15 is set to 510.sup.17 atoms/cm.sup.3 or more or preferably to 110.sup.18 atoms/cm.sup.3 or more and 210.sup.19 atoms/cm.sup.3 or less and decreased to be lower than the average concentration of the iron in the first region 15a of the buffer layer 15, degradation of crystallinity near an upper surface of the buffer layer 15 can be suppressed, and the current collapse phenomenon can be suppressed.
(27) To increase breakdown voltage of the buffer layer 15, it is better to mix the iron rather than the carbon. However, the iron concentration cannot be precipitously lowered as compared with the carbon concentration. Thus, to sufficiently decrease the iron concentration on the upper surface of the buffer layer 15, the iron concentration in the first region is increased to be higher than the iron concentration in the second region. On the other hand, since the carbon concentration can be relatively precipitously changed, the carbon concentration in the second region is increased to be higher than the carbon concentration in the first region. Consequently, a reduction in breakdown voltage can be suppressed by lowering the concentration of the iron in the second region.
(28) In the semiconductor device substrate which is an example of the embodiment according to the present invention, it is preferable that the first region 15a includes the lower surface of the buffer layer 15 and the second region 15b includes the upper surface of the buffer layer 15. Since average concentration profiles of the iron and the carbon in the first region and the second region are as described above, it is possible to further efficiently suppress the leak current in the transverse direction in a high-temperature operation while suppressing the leak current in the longitudinal direction.
(29) In the semiconductor device substrate which is an example of the embodiment according to the present invention, the first region 15a may include a plurality of nitride semiconductor layers which are different in composition. As the first region constituting the buffer layer, such a laminated structure can be preferably used.
(30) In the semiconductor device substrate which is an example of the embodiment according to the present invention, the second region 15b may include a plurality of nitride semiconductor layers which are different in composition. As the second region constituting the buffer layer, such a laminated structure can be preferably used.
(31) In the semiconductor device substrate which is an example of the embodiment according to the present invention, the first region 15a and the second region 15b contain either or both of Al and Ga, and it is preferable for average Al concentration in the first region 15a to be lower than average Al concentration in the second region 15b. When the average Al concentration in the upper region of the buffer layer is increased to be higher than the average Al concentration in the lower region of the buffer layer in this manner, a warp of the substrate can be reduced, and outer peripheral cracks can be suppressed.
(32) In the semiconductor device substrate which is an example of the embodiment according to the present invention, it is preferable to provide between the first region 15a and the second region 15b a third region 15 which has a sum of the average concentration of the carbon and the average concentration of the iron smaller than a sum of the average concentration of the carbon and the average concentration of the iron in the second region 15b and a sum of the average concentration of the carbon and the average concentration of the iron in the first region 15a (see
(33) In the semiconductor device substrate which is an example of the embodiment according to the present invention, it is preferable for a thickness of each of the first region 15a and the second region 15b to be 400 nm or more.
(34) When the first region containing the iron in high concentration is 400 nm thick or more, the leak current in the longitudinal direction can be more effectively suppressed. Further, when the second region having the lower average concentration of the iron and the higher average concentration of the carbon as compared with the counterparts in the first region is 400 nm thick or more, mixing of Fe into the device active layer can be more effectively inhibited, and the current collapse phenomenon can be also more effectively suppressed.
(35) Furthermore, when the thickness of the second region 15b is set to 1.5 m or less, the high crystallinity can be obtained while suppressing cracks, and the transverse leak current in a high-temperature operation can be excellently inhibited.
(36) In the semiconductor device substrate which is an example of the embodiment according to the present invention, it is preferable for the average concentration of the iron in the second region 15b to be 110.sup.16 atoms/cm.sup.3 or less and for the average concentration of the iron in the first region 15a to be 110.sup.18 atoms/cm.sup.3 or more. When the average concentration of the iron in the second region is 110.sup.16 atoms/cm.sup.3 or less, mixing of Fe into the device active layer can be more assuredly suppressed. Moreover, when the average concentration of the iron in the first region is 110.sup.18 atoms/cm.sup.3 or more, the leak current in the longitudinal direction can be more effectively suppressed.
(37) In the semiconductor device substrate which is an example of the embodiment according to the present invention, it is preferable for the device active layer 29 to include a channel layer 26 which is made of a nitride semiconductor having average concentration of the carbon lower than that in the second region 15b and average concentration of the iron lower than that in the first region 15a, and preferable to provide between the device active layer 29 and the buffer layer 15 a high-resistivity layer 16 which is made of a nitride semiconductor having average concentration of the carbon higher than or carbon concentration equivalent to that in the second region 15b and having average concentration of the iron lower than that in the first region 15a. As the device active layer of the semiconductor device substrate, such a channel layer can be preferably included. Moreover, when such a high-resistivity layer is provided between the device active layer and the buffer layer, degradation of the current collapse phenomenon and the transverse leak current at high temperatures can be more assuredly suppressed, mixing of Fe into the channel layer can be more securely inhibited, and hence degradation in forward characteristics such as a reduction in mobility of electrons in the channel layer can be further assuredly prevented.
(38) An example of an embodiment of a semiconductor device according to the present invention will now be described with reference to
(39) A semiconductor device 11 shown in
(40) The source electrode 30 and the drain electrode 31 are electrically connected to a two-dimensional electron gas layer 28 formed in the vicinity of an interface between a channel layer 26 and a barrier layer 27, and arranged in such a manner that an electric current can flow from the source electrode 30 to the drain electrode 31 through the two-dimensional gas layer 28. The electric current flowing between the source electrode 30 and the drain electrode 31 can be controlled by using a potential applied to the gate electrode 32.
(41) According to such a semiconductor device, it is possible to supply a semiconductor device which can suppress a transverse leak current in a high-temperature operation of the device while suppressing a longitudinal leak current and can inhibit a current collapse phenomenon.
(42) It is to be noted that the present invention can be also applied to a lateral device (MOSFET or the like) other than HEMT.
(43) A description will now be given as to an example of an embodiment of a method for manufacturing a semiconductor device substrate according to the present invention with reference to
(44) A silicon-based substrate (a substrate) 12 is prepared (see
(45) Specifically, as the silicon-based substrate 12, a silicon substrate or an SiC substrate is prepared. The silicon substrate or the SiC substrate is generally used as a growth substrate for a nitride semiconductor layer.
(46) Then, a buffer layer 15 constituted of a nitride semiconductor layer is formed on the silicon-based substrate 12 (see
(47) Forming this buffer layer 15 includes forming a first region 15a containing carbon and iron and forming on the first region 15a a second region 15b which has average concentration of the iron lower than that of the first region 15a and average concentration of the carbon higher than that of the first region 15a.
(48) Further, in forming the buffer layer 15, the average concentration of the carbon in the second region 15b is decreased to be lower than the average concentration of the iron in the first region.
(49) Here, when formation of the first region 15a is completed, doping of the iron is stopped, and iron concentration in a film formed at subsequent steps can be decreased from the substrate 12 side toward a device active layer 29 side. After stopping the doping of the iron, a growth temperature is lowered to form the second region having the high average concentration of the carbon. It is to be noted that, after stopping the doping of the iron and forming the nitride semiconductor layer for a while, lowering the growth temperature to form the second region enables providing a third region 15c in
(50) It is to be noted that concentration of Fe can be controlled by controlling a flow rate of Cp2Fe (biscyclopentadienyl iron) in addition to an effect of segregation or auto-doping.
(51) Moreover, addition of the carbon is performed by taking the carbon contained in a starting material gas (TMG (trimethylgallium) or the like) into a film at the time of growing a nitride-based semiconductor layer by an MOVPE (metal organic vapor phase growth) method, but it can be likewise performed with the use of a doping gas such as propane.
(52) It is to be noted that an AlN initial layer 13 may be formed before forming the buffer layer 15 (see
(53) Then, a high-resistivity layer 16 is formed on the buffer layer 15 by epitaxial growth (see
(54) Then, a device active layer 29 which is made of a nitride semiconductor is formed on the high-resistivity layer 16 by epitaxial growth (see
(55) Specifically, a channel layer 26 made of GaN and a barrier layer 27 made of AlGaN are formed on the high-resistivity layer 16 by the MOVPE method in the mentioned order. A film thickness of the channel layer 26 is, e.g., 50 to 4000 nm, and a film thickness of the barrier layer 27 is, e.g., 10 to 50 nm.
(56) In this manner, the semiconductor device substrate 10 in
(57) When the average concentration of the iron in the second region 15b of the buffer layer 15 is decreased to be lower than the average concentration of the iron in the first region 15a of the buffer layer 15 and the average concentration of the carbon in the second region 15b of the buffer layer 15 is increased to be higher than the average concentration of the carbon in the first region 15a of the buffer layer 15, the transverse leak current in a high-temperature operation of a device can be suppressed. Further, when the average concentration of the carbon in the second region 15b of the buffer layer 15 is decreased to be lower than the average concentration of the iron in the first region 15a of the buffer layer 15, the crystallinity near the upper surface of the buffer layer 15 can be improved, and the current collapse phenomenon can be suppressed.
(58) In the method for manufacturing a semiconductor device substrate according to an example of the embodiment of the present invention, a growth temperature of the second region 15b is reduced to be lower than a growth temperature of the first region 15a. Consequently, the average concentration of the carbon in the second region can be readily increased to be higher than the average concentration of the carbon in the first region.
(59) Furthermore, as shown in
(60) Moreover, as shown in
(61) When the above-described method for manufacturing a semiconductor device substrate is used, it is possible to manufacture a semiconductor device substrate which can suppress the transverse leak current in a high-temperature operation of a device while inhibiting the longitudinal leak current, suppress production of cracks, and inhibit the current collapse phenomenon.
EXAMPLE
(62) The present invention will now be more specifically described hereinafter with reference to an example, but the present invention is not restricted thereto.
Example
(63) A semiconductor device substrate was fabricated by using the method for manufacturing a semiconductor device substrate described with reference to
(64) An Fe-undoped layer (a layer formed without introducing Cp.sub.2Fe: a third region 15c and a second region 15b) was formed on the first region 15a. Carbon concentration in an upper layer (the second region 15b) of the Fe-undoped layer was set to 110.sup.18 atoms/cm.sup.3 or more and set to be smaller than iron concentration in the first region 15a. Additionally, such a laminated structure as shown in
(65) As a high-resistivity layer 16, a layer having carbon concentration of 110.sup.18 atoms/cm.sup.3 or more was formed with a thickness of 2.7 m on the Fe-undoped layer, a layer with low carbon concentration and a channel layer 26 were further formed thereon, and a barrier layer 27 made of AlGaN and a cap layer made of GaN were further formed thereon.
(66) It is to be noted that, to increase the carbon concentration in the second region 15b, a growth temperature of the second region 15b was set to be 50 degrees lower than a growth temperature of the first region 15a. At this time, a growth rate fluctuation was corrected in accordance with the growth temperature of the second region 15b, and a film thickness ratio in the second region 15b was adjusted to be equal to a film thickness ratio in the first region 15a.
(67) An impurity profile of the fabricated semiconductor device substrate in a depth direction was measured by SIMS analysis. This result is shown in FIG. 7. In
(68)
(69)
(70)
(71)
(72) It is to be noted that the present invention is not restricted to the foregoing embodiment. The foregoing embodiment is an illustrative example, and any example which has substantially the same structure and exerts the same functions and effects as the technical concept described in claims of the present invention is included in the technical scope of the present invention.