BATTERY MANAGEMENT DEVICE AND METHOD
20230039175 · 2023-02-09
Assignee
Inventors
Cpc classification
H02J7/0048
ELECTRICITY
B60L58/13
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01R31/382
PHYSICS
International classification
H02J7/00
ELECTRICITY
B60L58/13
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A battery management device manages a battery including a plurality of battery cells in which a change in OCV relative to a change in SOC is smaller in a first SOC range than in a second SOC range. The battery management device is configured to: accumulate a current flowing in each battery cell to calculate the SOC of the battery cell; when the calculated SOC has stayed in the first SOC range for a predetermined period or more, control the cell balancing circuits in such a way that the SOC of a target battery cell selected from the battery cell s falls within the second SOC range; and calculate the SOC of the target battery cell based on the relationship between the SOC and the OCV in the second SOC range and correct the SOC of each battery cell by the amount of correction obtained based on the calculated SOC.
Claims
1. A battery management device configured to manage a battery including a plurality of battery cells in which a change in OCV relative to a change in SOC is smaller in a first SOC range than in a second SOC range, the battery management device comprising: a plurality of cell balancing circuits configured to charge, with power discharged from at least one of the battery cells, at least another one of the battery cells; an SOC calculation unit configured to accumulate a current flowing in each of the battery cells to calculate the SOC of the battery cell; a cell balancing control unit configured to, when the SOC calculated by the SOC calculation unit has stayed in the first SOC range for a predetermined period or more, control the cell balancing circuits in such a way that the SOC of a target battery cell that is one of the battery cells falls within the second SOC range; and an SOC correction unit configured to derive the SOC of the target battery cell based on a relationship between the SOC and the OCV in the second SOC range, calculate an amount of correction based on the derived SOC, and correct the SOC of each of the battery cells by the amount of correction.
2. The battery management device according to claim 1, wherein the cell balancing control unit is configured to control the cell balancing circuits so as to return the SOC of the target battery cell to a previous SOC, the previous SOC being an SOC before electrical energy is transferred between the target battery cell and the remainder of the battery cells, after the SOC correction unit derives the SOC of the target battery cell based on the relationship between the SOC and the OCV.
3. The battery management device according to claim 1, wherein the cell balancing control unit is configured to select the battery cell as the target battery cell from the battery cells in such a way that the same battery cell is not consecutively selected as the target battery cell.
4. The battery management device according to claim 1, wherein the SOC correction unit is configured to calculate the amount of correction for each of the battery cells during charging or discharging of the target battery cell by the cell balancing circuits, based on a difference between the SOC calculated by the SOC calculation unit and the SOC obtained based on the relationship between the SOC and the OCV.
5. The battery management device according to claim 1, wherein the SOC calculation unit is configured to estimate the SOC of each of the battery cells to be lower when the SOC calculated by the SOC calculation unit has stayed in the first SOC range for a first period or more and less than the predetermined period than when the SOC calculated by the SOC calculation unit has stayed in the first SOC range for less than the first period, the first period being shorter than the predetermined period.
6. The battery management device according to claim 1, wherein the battery cell is a lithium iron phosphate cell.
7. The battery management device according to claim 1, wherein the battery is mounted on a battery electric vehicle that does not include an engine and a generator that is driven by the engine.
8. A battery management method for managing a battery including a plurality of battery cells in which a change in OCV relative to a change in SOC is smaller in a first SOC range than in a second SOC range by using a plurality of cell balancing circuits configured to charge, with power discharged from at least one of the battery cells, at least another one of the battery cells, the battery management method comprising: accumulating a current flowing in each of the battery cells to calculate the SOC of the battery cell; when the SOC calculated by accumulating the current has stayed in the first SOC range for a predetermined period or more, controlling the cell balancing circuits in such a way that the SOC of a target battery cell that is one of the battery cells falls within the second SOC range; and deriving the SOC of the target battery cell based on a relationship between the SOC and the OCV in the second SOC range, calculating an amount of correction based on the derived SOC, and correcting the SOC of each of the battery cells by the amount of correction.
9. A battery management device configured to manage a battery including a plurality of battery cells in which a change in OCV relative to a change in SOC is smaller in a first SOC range than in a second SOC range, the battery management device comprising: a plurality of cell balancing circuits configured to charge, with power discharged from at least one of a plurality of battery blocks each including at least one battery cell, at least another one of the battery blocks; an SOC calculation unit configured to accumulate a current flowing in each of the battery blocks to calculate an SOC of the battery block; a cell balancing control unit configured to, when the SOC calculated by the SOC calculation unit has stayed in the first SOC range for a predetermined period or more, control the cell balancing circuits in such a way that the SOC of a target battery block that is one of the battery blocks falls within the second SOC range; and an SOC correction unit configured to derive the SOC of the target battery block based on a relationship between the SOC and the OCV in the second SOC range, calculate an amount of correction based on the derived SOC, and correct the SOC of each of the battery blocks by the amount of correction.
10. A battery management method for managing a battery including a plurality of battery cells in which a change in OCV relative to a change in SOC is smaller in a first SOC range than in a second SOC range by using a plurality of cell balancing circuits configured to charge, with power discharged from at least one of a plurality of battery blocks each including at least one battery cell, at least another one of the battery blocks, the battery management method comprising: accumulating a current flowing in each of the battery blocks to calculate an SOC of the battery block; when the SOC calculated by accumulating the current has stayed in the first SOC range for a predetermined period or more, controlling the cell balancing circuits in such a way that the SOC of a target battery block that is one of the battery blocks falls within the second SOC range; and deriving the SOC of the target battery block based on a relationship between the SOC and the OCV in the second SOC range, calculating an amount of correction based on the derived SOC, and correcting the SOC of each of the battery blocks by the amount of correction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like signs denote like elements, and wherein:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
DETAILED DESCRIPTION OF EMBODIMENTS
[0029] A mode for carrying out the disclosure of the present disclosure will be described with reference to the drawings.
[0030]
[0031] As shown in the figure, the battery 1 is a so-called high voltage battery including, for example, multiple battery cells 2 connected in series. The battery cells 2 may be distributed and housed in module cases of a plurality of battery modules, not shown, and the battery modules may be connected, for example, in series. The battery cells 2 in each battery module are, for example, lithium iron phosphate cells each including a positive electrode (LiFePO positive electrode) made of lithium iron phosphate having an olivine structure, namely LiFePO.sub.4, and a negative electrode made of a graphite carbon material etc. The positive and negative electrodes of each battery cell 2 are housed inside an enclosure together with a separator and an electrolytic solution that is an organic solvent.
[0032]
[0033] As shown in
[0034] As shown in
[0035] Accordingly, by on-off control of the switching elements SW1, SW2 of a plurality of cell balancing circuits 15 corresponding to one group, at least another one of the battery cells 2 in the group can be charged with power discharged from at least one of the battery cells 2 in the group. For example, in order to charge the remaining battery cells 2 in one group with power discharged from one of the battery cells 2 in that group, the switching element SW1 of the cell balancing circuit 15 corresponding to the one battery cell 2 is turned on. Thereafter, this switching element SW1 is turned off, and the switching elements SW2 of all the cell balancing circuits 15 in the group are turned on. The switching elements SW2 of all the cell balancing circuits 15 in the group are then turned off, and the switching elements SW1 of the cell balancing circuits 15 corresponding to the battery cells 2 other than the one battery cell 2 are turned on. These processes are then repeatedly performed.
[0036] In order to charge one of the battery cells 2 in one group with power discharged from the remaining battery cells 2 in that group, the switching elements SW1 of the cell balancing circuits 15 corresponding to the battery cells 2 other than the one battery cell 2 are turned on. Thereafter, these switching elements SW1 are turned off, and the switching elements SW2 of all the cell balancing circuits 15 in the group are turned on. The switching elements SW2 of all the cell balancing circuits 15 in the group are then turned off, and the switching element SW1 of the cell balancing circuit 15 corresponding to the one battery cell 2 is turned on. These processes are then repeatedly performed.
[0037] Each management IC 17 transfers information to and from the microcomputer 11 and controls a corresponding one(s) of the cell balancing circuits 15. In the present embodiment, one management IC 17 is provided for one group of a plurality of (four) battery cells 2 whose SOCs (voltages) are to be equalized. Each management IC 17 performs on-off control of the switching elements SW1, SW2 of the corresponding (four) cell balancing circuits 15 according to a command signal from the microcomputer 11. Each management IC 17 includes a plurality of (four) voltage sensors (not shown) that detects the voltage of the corresponding (four) battery cells 2. Each management IC 17 causes each of the corresponding voltage sensors to detect the voltage of a corresponding one of the battery cells 2 in a predetermined period, and sends the detected value of the voltage sensor to the microcomputer 11. Each management IC 17 includes a plurality of (four) current sensors (not shown) that detects a current flowing in the corresponding (four) battery cells 2. Each management IC 17 causes each of the corresponding current sensors to detect a current flowing in a corresponding one of the battery cells 2 in a predetermined period, and sends the detected value of the current sensor to the microcomputer 11.
[0038] The microcomputer 11 accumulates the current in each battery cell 2 detected by the corresponding current sensor of the management IC 17 to calculate the SOC of the battery cell 2. When predetermined execution conditions including a condition that the SOC of each battery cell 2 is within the non-plateau range, namely within the range r1, r3, or r5, are satisfied, the microcomputer 11 calculates the OCV of each battery cell 2 based on the detected value of the corresponding voltage sensor of the management IC 17, and derives the SOC of the battery cell 2 corresponding to the calculated OCV from the relationship between the SOC and the OCV in the non-plateau range (see
[0039] Next, a procedure of calculating the SOC of each battery cell 2 by the battery management device 10 will be described with reference to
[0040] At the start of the routine of
[0041] The microcomputer 11 then sets a variable n (number of the battery cell 2) to "1" (step S140) and calculates the SOC of the nth battery cell 2 (step S150). In step S150, the microcomputer 11 calculates the current SOC of the nth battery cell 2 by adding the product of the factor k and the current I.sub.n of the nth battery cell 2 acquired in step S130 divided by the separately calculated full charge capacity of the nth battery cell 2 to the SOC (previous value) of the nth battery cell 2 calculated during the previous execution of the routine of
[0042] When the microcomputer 11 calculates the SOCs of all the battery cells 2 (N battery cells 2) in step S150, the microcomputer 11 determines in step S170 that the variable n is larger than the total number N of battery cells 2. When the microcomputer 11 determines that the variable n is larger than the total number N of battery cells 2 (step S170: YES), the microcomputer 11 acquires maximum and minimum SOCs that are maximum and minimum values of the SOCs of all the battery cells 2 (step S180). The microcomputer 11 then determines whether both the maximum and minimum SOCs are within the plateau range, namely within the range r2 or r4 (step S190). When the microcomputer 11 determines that neither of the maximum and minimum SOCs is within the plateau range (step S190: NO), the microcomputer 11 resets a counter C (step S195) and ends the routine of
[0043] When the microcomputer 11 determines that both the maximum and minimum SOCs are within the plateau range (step S190: YES), the microcomputer 11 increments the counter C (step S200) and determines whether the counter C is equal to or larger than a first threshold Crefl (step S210). In the present embodiment, the first threshold Crefl used in step S210 is determined so that the product of the first threshold Crefl and the execution period of the routine of
[0044] On the other hand, when the microcomputer 11 determines that the counter C is equal to or larger than the first threshold Crefl (step S210: YES), the microcomputer 11 determines whether the counter C is less than a predetermined second threshold Cref2 (step S220). In the present embodiment, the second threshold Cref2 used in step S220 is determined so that the product of the second threshold Cref2 and the execution period of the routine of
[0045] When the counter C is less than the second threshold Cref2, it means that the SOC of each battery cell 2 has stayed in the plateau range (range r2 or r4) for one week or more and less than one month. In this case, by setting the flag F1 to "1" in step S230, the microcomputer 11 sets the factor k to the value α smaller than "1" in step S125 during execution of the routine of
[0046] When the microcomputer 11 determines that the counter C is equal to or larger than the second threshold Cref2 (step S220: NO), the microcomputer 11 sets the flag F1 to zero and sets the flag F2 to "1" (step S235). The microcomputer 11 then ends the routine of
[0047] In consideration of this, the microcomputer 11 of the battery management device 10 sets the flag F2 to "1" in step S235 and ends the routine of
[0048] When a battery cell 2 whose SOC is closest to the maximum or minimum value of the SOC in this non-plateau range was selected as a forced SOC change cell 2x in step S300 during the previous execution of the routine of
[0049] After step S300, the microcomputer 11 controls, in cooperation with the management IC 17, the switching elements SW1, SW2 of the cell balancing circuits 15 corresponding to the group including the forced SOC change cell 2x so that the SOC of the forced SOC change cell 2x falls within this non-plateau range (see triangle in
[0050] During step S310, the microcomputer 11 accumulates a current flowing in the forced SOC change cell 2x to calculate the SOC of the forced SOC change cell 2x (step S320) as in step S150 of
[0051] When the microcomputer 11 determines that the SOC calculated in step S320 is within the non-plateau range (step S330: YES), the microcomputer 11 calculates the OCV based on the voltage of the forced SOC change cell 2x detected by the voltage sensor of the management IC 17, and derives the SOC of the forced SOC change cell 2x corresponding to the calculated OCV from a map, not shown, created based on the relationship between the SOC and the OCV (see
[0052] After step S360, the microcomputer 11 controls, in cooperation with the management IC 17, the switching elements SW1, SW2 of the cell balancing circuits 15 corresponding to the group including the forced SOC change cell 2x so as to return the SOC of the forced SOC change cell 2x to a previous SOC, the previous SOC being an SOC before the electrical energy is transferred between the forced SOC change cell 2x and the other battery cells 2 in the group (step S370). During step S370, the microcomputer 11 accumulates a current flowing in the forced SOC change cell 2x to calculate the SOC of the forced SOC change cell 2x (step S380) as in step S150 of
[0053] The microcomputer 11 then determine whether the SOC of the forced SOC change cell 2x calculated in step S380 is approximately equal to the SOC of the forced SOC change cell 2x before the forced change calculated in step S150 of
[0054] As described above, the battery management device 10 of the vehicle 100 manages the battery 1 including the battery cells 2 in which a change in OCV relative to a change in SOC is small in the plateau range (first SOC range) and large in the non-plateau range (second SOC range). The battery management device 10 includes the cell balancing circuits 15, and the cell balancing circuits 15 can charge, with power discharged from at least one of the battery cells 2 in a corresponding group, at least another one of the battery cells 2 in the group.
[0055] The microcomputer 11 that is an SOC calculation unit accumulates the current I.sub.n flowing in each battery cell 2 to calculate the SOC of the battery cell 2 (step S150 of
[0056] Accordingly, the battery management device 10 can change the SOC of the forced SOC change cell 2x to the non-plateau range using the cell balancing circuits 15 while significantly reducing electrical energy loss in the battery 1 (battery cells 2). The battery management device 10 can also accurately derive the SOC of the forced SOC change cell 2x based on the relationship between the SOC and the OCV in the non-plateau range and properly calculate the amount of SOC correction for each battery cell 2 from the SOC of the forced SOC change cell 2x. Moreover, a power device that consumes the power of the battery 1 such as motor generator MG and a generator that generates electric power need not be used to change the SOC of the forced SOC change cell 2x to the non-plateau range. This reduces a decrease in efficiency in applications of the battery management device 10, and increases the applicable range of the battery management device 10 to, for example, battery electric vehicles (BEVs) that do not include a generator. As a result, the battery management device 10 can improve estimation accuracy of the SOC of the battery 1 including the battery cells 2 in which a change in OCV relative to a change in SOC is small in the plateau range and is large in the non-plateau range, while reducing a decrease in efficiency of the vehicle 100 that does not include a generator that is driven by an engine.
[0057] In the above embodiment, the microcomputer 11 that is a cell balancing control unit derives the SOC based on the relationship between the SOC and the OCV in the non-plateau range in step S340, and then controls the corresponding cell balancing circuits 15 so as to return the SOC of the forced SOC change cell 2x to a previous SOC, the previous SOC being an SOC before the electrical energy is transferred between the forced SOC change cell 2x and the other battery cells 2 (steps S370 to S390 of
[0058] The microcomputer 11 that is a cell balancing control unit selects a battery cell 2 as a forced SOC change cell 2x from the battery cells 2 according to a predetermined limitation (for example, in order of closeness to the maximum or minimum value of the SOC in the non-plateau range) so that the same battery cell 2 will not be consecutively selected as a forced SOC change cell 2x (step S300 of
[0059] In the above embodiment, the microcomputer 11 that is an SOC correction unit calculates the amount of SOC correction for each battery cell 2 during charging or discharging of the forced SOC change cell 2x by the cell balancing circuits 15, based on the full charge capacity of each battery cell 2 and the difference between the SOC calculated in step S320 and the SOC derived in step S340 based on the relationship between the SOC and the OCV (step S350 of
[0060] The microcomputer 11 that is an SOC calculation unit estimates the SOC of each battery cell 2 to be lower when the SOC of the battery cell 2 has stayed in the plateau range (range r2 or r4) for a first period or more and less than the predetermined period, namely for one week (first period) or more and less than one month (predetermined period), than when the SOC of the battery cell 2 has stayed in the plateau range (range r2 or r4) for less than one week (steps S125 and S130 to S170 of
[0061] The battery management device 10 is mounted on the vehicle 100, namely a battery electric vehicle that does not include an engine and a generator that is driven by the engine, and can improve estimation accuracy of the SOC of the battery 1 without using a power device that consumes the power of the battery 1 such as motor generator MG and a generator that generates electric power. Accordingly, the battery management device 10 is very useful in managing the battery 1 mounted on the vehicle 100 that is a battery electric vehicle. It should be understood that the battery 1 and the battery management device 10 can also be mounted on hybrid electric vehicles (HEVs, PHEVs) including an engine and a generator that is driven by the engine.
[0062] In the above embodiment, the battery cells 2 of the battery 1 are lithium iron phosphate cells. However, the present disclosure is not limited to this. That is, the battery cells 2 of the battery 1 that is managed by the battery management device 10 may be battery cells other than the lithium iron phosphate cells as long as a change in OCV relative to a change in SOC is small in the plateau range and large in the non-plateau range.
[0063] In the battery management device 10, one cell balancing circuit 15 is provided for one battery cell 2. However, the present disclosure is not limited to this. In a battery management device 10B shown in
[0064] In the battery management device 10B of
[0065] In the battery management devices 10, 10B, the configuration of the cell balancing circuit 15 is not limited to the configurations shown in
[0066] It should be understood that the disclosure of the present disclosure is not limited to the above embodiment, and that various modifications can be made within the scope of the present disclosure. The above embodiment is merely a specific form of the disclosure described in the "SUMMARY" section, and is not intended to limit the elements of the disclosure described in the "SUMMARY" section.
[0067] The disclosure of the present disclosure is applicable in, for example, the manufacturing field of battery management devices that manage a battery including a plurality of battery cells.