Vertical slip form construction system with multi-function platform, and method of constructing a building therewith
10829927 ยท 2020-11-10
Assignee
Inventors
Cpc classification
E04B1/3516
FIXED CONSTRUCTIONS
E04B2001/3588
FIXED CONSTRUCTIONS
E04B1/3544
FIXED CONSTRUCTIONS
E04B2103/02
FIXED CONSTRUCTIONS
International classification
E02D35/00
FIXED CONSTRUCTIONS
E04B1/16
FIXED CONSTRUCTIONS
Abstract
A method of constructing a building includes attaching a first portion of a roof structure to the yokes of a vertical slip form system. A derrick crane is positioned on top of the first portion of the roof structure. A vertical support core of the building is then formed with the vertical slip form system. The first portion of the roof structure and the derrick crane are raised with the vertical slip form system. The vertical slip form system is removed from the formed vertical support core of the building, and the first portion of the roof structure is then moved into a final position and attached to the vertical support core. The remainder of the roof structure and subsequent floor plates may then be constructed at ground elevation, raised into place, and attached to the vertical support core in a top-down, descending order.
Claims
1. A method of constructing a building, the method comprising: providing a vertical slip form system having a plurality of vertical form panels for forming a wall therebetween, and a plurality of yokes attached to the plurality of vertical form panels; attaching a first portion of a roof structure to the plurality of yokes, wherein the first portion of the roof structure is a finished load bearing support system to be positioned over a vertical support core of the building; forming the vertical support core of the building from a hardenable material with the vertical slip form system, whereby the vertical slip form system moves vertically upward from a ground elevation to a finished elevation while forming the vertical support core, and whereby the first portion of the roof structure is raised with the vertical slip form system while forming the vertical support core; detaching the first portion of the roof structure from the plurality of yokes after the vertical support core is formed to the finished elevation; removing the vertical slip form system from the formed vertical support core of the building; and lowering the first portion of the roof structure onto the vertical support core and into a final position of the first portion of the roof structure.
2. The method set forth in claim 1, further comprising securing the first portion of the roof structure to the vertical support core of the building after the first portion of the roof structure has been lowered into the final position.
3. The method set forth in claim 1, further comprising positioning a derrick crane on top of the first portion of the roof structure prior to forming the vertical support core, whereby the first portion of the roof structure supports the derrick crane and transfers a vertical load from the derrick crane to the vertical slip form system.
4. The method set forth in claim 3, wherein the derrick crane includes an eight ton lifting capacity having a nominal boom length equal to eighty feet.
5. The method set forth in claim 3, wherein the vertical slip form system includes a plurality of form jacks having a combined lifting capacity capable of lifting the vertical slip form system, the first portion of the roof structure, and the derrick crane.
6. The method set forth in claim 1, further comprising raising the first portion of the roof structure relative to the vertical slip form system after detaching the first portion of the roof structure from the vertical slip form system.
7. The method set forth in claim 1, further comprising assembling a second portion of the roof structure at the ground elevation, wherein the second portion of the roof structure is a finished load bearing support system to be positioned beyond peripheral limits of the vertical support core.
8. The method set forth in claim 7, further comprising lifting the second portion of the roof structure vertically relative to the vertical support core into a final position of the second portion of the roof structure.
9. The method set forth in claim 8, further comprising attaching the second portion of the roof structure to vertical support core.
10. The method set forth in claim 7, further comprising positioning at least one lifting device on the first portion of the roof structure, wherein the at least one lifting device is operable to lift the second portion of the roof structure.
11. The method set forth in claim 10, wherein positioning the at least one lifting device on the first portion of the roof structure is further defined as positioning the at least one lifting device on the first portion of the roof structure after the first portion of the roof structure has been secured to the vertical core support of the building.
12. The method set forth in claim 10, wherein the at least one lifting device includes a strand jack.
13. A method of constructing a building, the method comprising: providing a vertical slip form system having a plurality of vertical form panels for forming a wall of a vertical support core therebetween, and a plurality of yokes attached to the plurality of vertical form panels; attaching a first portion of a roof structure to the plurality of yokes, wherein the first portion of the roof structure is a finished load bearing support system to be positioned over the vertical support core of the building; positioning a derrick crane on top of the first portion of the roof structure, whereby the first portion of the roof structure supports the derrick crane and transfers a vertical load from the derrick crane to the vertical slip form system; forming the vertical support core of the building from a hardenable material with the vertical slip form system, with the derrick crane supported on the first portion of the roof structure, whereby the vertical slip form system moves vertically upward from a ground elevation to a finished elevation while forming the vertical support core, and whereby the first portion of the roof structure and the derrick crane are raised with the vertical slip form system while forming the vertical support core; detaching the first portion of the roof structure from the plurality of yokes after the vertical support core is formed to the finished elevation; raising the first portion of the roof structure relative to the formed vertical support core of the building; removing the vertical slip form system from the formed vertical support core of the building; lowering the first portion of the roof structure onto the vertical support core and into a final position of the first portion of the roof structure; securing the first portion of the roof structure to the vertical support core of the building after the first portion of the roof structure has been lowered into the final position; assembling a second portion of the roof structure at the ground elevation, wherein the second portion of the roof structure is a finished load bearing support system to be positioned beyond peripheral limits of the vertical support core; lifting the second portion of the roof structure vertically relative to the vertical support core into a final position of the second portion of the roof structure; and attaching the second portion of the roof structure to the vertical support core.
14. A construction system for constructing a building, the construction system comprising: a slip form system operable to form a vertical support core of the building from a hardenable material while moving vertically upward from a ground elevation to a finished elevation; wherein the slip form system includes a plurality of vertical form panels for forming a wall of the vertical support core therebetween, and a plurality of yokes attached to the plurality of vertical form panels; a portion of a roof structure temporarily attached to the plurality of yokes, wherein the portion of the roof structure is a finished load bearing support system to be positioned over the vertical support core of the building; a derrick crane positioned on top of and supported by the portion of the roof structure; and wherein the slip form system includes a plurality of form jacks having a combined lifting capacity capable of lifting the slip form system, the portion of the roof structure, and the derrick crane.
15. The construction system set forth in claim 14, wherein the portion of the roof structure is rigidly attached to the plurality of yokes to brace the plurality of yokes and maintain a position of the plurality of yokes and the plurality of form panels relative to each other and relative to a vertical plane and a horizontal plane.
16. The construction system set forth in claim 14, further comprising a temporary floor disposed on top of the portion of the roof structure to provide a walking surface for construction workers.
17. The construction system set forth in claim 14, further comprising at least one lifting device attached to the portion of the roof structure.
18. The construction system set forth in claim 17, wherein the at least one lifting device is a strand jack.
19. The construction system set forth in claim 14, wherein the derrick crane includes an eight ton lifting capacity having a nominal boom length equal to eighty feet.
20. A multi-story building disposed on a ground elevation, comprising: a vertical support core including a vertical slip form system including a plurality of vertical form panels, wherein the vertical form panels form a wall of the vertical support core; a roof structure including a first portion and a second portion, wherein the first portion of the roof structure is a finished load bearing support system that is positioned over the vertical support core, and wherein the second portion of the roof structure is a finished load bearing support system that is positioned beyond peripheral limits of the vertical support core, wherein the second portion is assembled at the ground elevation, and wherein the second portion is lifted vertically relative to the vertical support core into a final position; and a plurality of floor plates, wherein each of the floorplates corresponds to a story of the multi-story building or the roof structure, and wherein each of the floorplates is assembled at the ground elevation, lifted to a final elevation, and attached to the vertical support core in a descending order.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(6) Those having ordinary skill in the art will recognize that terms such as above, below, upward, downward, top, bottom, etc., are used descriptively for the figures, and do not represent limitations on the scope of the disclosure, as defined by the appended claims.
(7) Referring to the Figures, wherein like numerals indicate like parts throughout the several views, a construction system is generally shown at 20 in
(8) As used herein, the term floor plate 26 may include all structural or frame members, e.g., joists and/or purlins, flooring, e.g., concrete floor, interior walls, exterior curtain walls, modular room subassemblies, e.g., a lavatory module, utilities, etc., that form a floor or level of the building 22. The term floor plate 26 may include a plate for the roof structure 24A, 24B of the building 22, as well as a plate for a floor or level of the building 22. Accordingly, it should be appreciated that the term floor plate 26 is used herein to refer to both the roof structure 24A, 24B for the roof of the building 22, as well as a floor structure for a floor or level of the building 22. As used herein and shown in the Figures, the reference numeral 26 may refer and indicate any floor plate 26 of the building 22, whereas the reference numeral 24A refers to and indicates a first portion of the roof structure, and the reference numeral 24B refers to and indicates a second portion of the roof structure.
(9) Referring to
(10) Referring to
(11) The vertical slip form system 32 further includes a plurality of yokes 52. The yokes 52 are attached to the vertical form panels 36. The yokes 52 may be attached to the form panels 36 in any suitable manner, such as but not limited to, a plurality of fasteners or connectors. Adjacent pairs of yokes 52 may include one or more walers extending therebetween to provide lateral support to the form panels 36. As shown, each of the yokes 52 includes a pair of vertical yoke columns, with one of the yoke columns extending vertically and attached to an inner panel 40, and the other of the yoke columns extending vertically and attached to an outer panel 42. Each of the yokes 52 includes a lower horizontal yoke beam and an upper horizontal yoke beam, each extending between and connecting the yoke columns of their respective yoke 52. The yokes 52 shown in the Figures and described herein are exemplary embodiments. It should be appreciated that the specific construction of the yokes 52 may vary from the exemplary embodiment shown and described herein.
(12) The vertical slip form system 32 includes a plurality of form jacks 62. In one embodiment, each of the yokes 52 includes a respective form jack 62. However, in other embodiments, each of the yokes 52 need not include a respective form jack 62. The form jack 62 is operable to lift the vertical slip form system 32 vertically upward relative to the wall 38 of the vertical support core 30, as shown with reference to
(13) A first portion of the roof structure 24A is temporarily attached to an upper end of the yokes 52. The first portion of the roof structure 24A may be attached to the yokes 52 in any suitable manner, such as but not limited to, a plurality of fasteners, connectors, temporary locking brackets, etc. The first portion of the roof structure 24A is rigidly attached to the yokes 52 to brace the yokes 52 and maintain a position of the yokes 52 and the form panels 36 relative to each other, and relative to a vertical plane 70 and the horizontal plane 50 of the building 22. By so doing, the accuracy of the vertical slip form system 32 is increased because the relative position of the form panels 36 and the yokes 52 is maintained by the rigidity of the first portion of the roof structure 24A.
(14) The first portion of the roof structure 24A is a finished load bearing support system of the final roof structure that is to be positioned over the vertical support core 30 of the building 22. The first portion of the roof structure 24A may be constructed from multiple steel beams attached together in a system of rafters 78 and purlins 80 as known in the art. However, the first portion of the roof structure 24A may be constructed in other manners using other materials, such as with a series of trusses or pre-fabricated concrete beams, etc. A temporary floor 72 may be disposed on top of the first portion of the roof structure 24A to provide a walking surface for construction workers, as well as a staging area for construction materials.
(15) The construction system 20 further includes a derrick crane 74 that is positioned on top of and supported by the first portion of the roof structure 24A. The derrick crane 74 may be sized for the specific building 22. However, an exemplary embodiment of the derrick crane 74 includes an eight ton lifting capacity having a nominal boom length equal to eighty feet. The derrick crane 74 may be rigidly attached to the first portion of the roof structure 24A. The features and operation of the derrick crane 74 are well known to those skilled in the art, are not pertinent to the teachings of this disclosure, and are therefore not described in detail herein.
(16) Because the derrick crane 74 is attached to and supported by the first portion of the roof structure 24A, and the first portion of the roof structure 24A is attached to and supported by the yokes 52 of the vertical slip form system 32, the form jacks 62 of the vertical slip form system 32 are sized to include a combined lifting capacity capable of lifting the vertical slip form system 32, the first portion of the roof structure 24A, and the derrick crane 74, relative to the wall 38 of the vertical support core 30.
(17) As shown in
(18) A method of constructing a building 22 is also provided. The method includes providing the vertical slip form system 32. Referring to
(19) The first portion of the roof structure 24A is then attached atop the yokes 52 of the vertical slip form system 32. As described above, the first portion of the roof structure 24A is the finished load bearing support system to be positioned over the vertical support core 30 of the building 22. As shown in
(20) The derrick crane 74 may then be placed atop of the first portion of the roof structure 24A. Notably, the derrick crane 74 is positioned atop the first portion of the roof structure 24A prior to forming the wall 38 of the vertical support core 30. As described above, the first portion of the roof structure 24A supports the derrick crane 74 and transfers the vertical load from the derrick crane 74 to the vertical slip form system 32. As such, the first portion of the roof structure 24A provides a platform having sufficient strength to support the derrick crane 74 and any load hoisted by the derrick crane 74.
(21) Once the derrick crane 74 is positioned atop the first portion of the roof structure 24A of the wall 38 structure, the wall 38 of the vertical support core 30 of the building 22 may be formed from the hardenable material 34, e.g., concrete, with the vertical slip form system 32. As understood by those skilled in the art, the vertical slip form system 32 moves vertically upward from the ground elevation 28 to the finished elevation of the wall 38 while forming the wall 38 of the vertical support core 30. Because the first portion of the roof structure 24A and the derrick crane 74 are supported by and attached to the vertical slip form system 32, the first portion of the roof structure 24A and the derrick crane 74 are simultaneously raised with the vertical slip form system 32 while forming the wall 38 of the vertical support core 30.
(22) The process of forming the wall 38 of the vertical support core 30 using the vertical slip form system 32 is understood by those skilled in the art, and is therefore not described in detail herein. However, referring to
(23) Referring to
(24) Referring to
(25) Once the first portion of the roof structure 24A is positioned atop the vertical support core 30 at its final position, the first portion of the roof structure 24A may be secured to the vertical support core 30 of the building 22. The first portion of the roof structure 24A may be secured to the vertical support core 30 in any suitable manner. The specific manner in which the first portion of the roof structure 24A is secured to the vertical support core 30 is dependent upon the specific design considerations of the building 22 and the location. The specific manner in which the first portion of the roof structure 24A is secured to the vertical support core 30 is well known to those skilled in the art, is not pertinent to the teachings of this disclosure, and is therefore not described in detail herein.
(26) As shown in
(27) The second portion of the roof structure 24B may be assembled at the ground elevation 28. The second portion of the roof structure 24B is a finished load bearing support system to be positioned beyond the peripheral limits of the vertical support core 30. In other words, the second portion of the roof structure 24B constitutes the remainder of the roof structure not included in the first portion of the roof structure 24A, as shown with reference to
(28) Referring to
(29) As shown in
(30) The detailed description and the drawings or figures are supportive and descriptive of the disclosure, but the scope of the disclosure is defined solely by the claims. While some of the best modes and other embodiments for carrying out the claimed teachings have been described in detail, various alternative designs and embodiments exist for practicing the disclosure defined in the appended claims.