REINFORCED POLYGONAL CONTAINER MADE OF GLUED CORRUGATED LAMINAR MATERIAL, PRODUCTION METHOD AND MACHINE FOR FORMING SAME

Abstract

The invention relates to a polygonal container comprising a tubular polygonal body (10) with an even number of flat faces (11) numbering more than four, which is formed by a strip of corrugated cardboard (19) rolled up at least two full turns and adhered to itself by means of lines of glue (30) transverse to the channels of the corrugated cardboard, forming a multilayer wall (13); a base body (20) defined by a base panel of cut and folded stiff double-faced corrugated cardboard (24) attached around an end portion of the tubular polygonal body (10). The method comprises forming the tubular polygonal body by means of rolling the strip of corrugated cardboard around a polygonal rotary drum (51) and subsequently attaching to a base body (20).

Claims

1. A reinforced polygonal container made of glued corrugated laminar material comprising: a tubular polygonal body (10) with an even number of flat faces (11) numbering more than four defined between corner areas (12), the tubular polygonal body (10) being formed by a strip of glued corrugated laminar material at least partially superimposed on and adhered to itself, wherein said glued corrugated laminar material is a cardboard (19); a base body (20) defined by a base panel formed by cut and folded stiff double-faced glued corrugated laminar material defining a polygonal bottom (21) and a polygonal base wall surrounding the polygonal bottom (21) and perpendicular thereto, the polygonal base wall having the same number of sides as the tubular polygonal body (10) and an inner surface of each side of the polygonal base wall being superimposed on and adhered to a lower end portion of an outer surface of the faces (11) of the tubular polygonal body (10), attaching the base body (20) around said lower end portion of the tubular polygonal body (10), wherein said glued corrugated laminar material is a cardboard (24), wherein the cardboard (19) of the tubular polygonal body (10) includes a corrugated sheet (16) forming channels perpendicular to the polygonal bottom (21) of the base body (20); and wherein the strip of cardboard (19) of the tubular polygonal body (10) is rolled up at least two full turns and adhered to itself by means of lines of glue (30) transverse to the channels of the corrugated sheet (16), forming a multilayer wall (13).

2. The reinforced polygonal container according to claim 1, wherein the end portion of the tubular polygonal body (10), around which the polygonal base wall is adhered and superimposed, includes at least part of the mentioned lines of glue (30) which attach the strip of corrugated cardboard (19) to itself.

3. The reinforced polygonal container according to claim 1, wherein the cardboard (19) forming the tubular polygonal body (10) is a single-faced corrugated cardboard (14) provided with a smooth sheet (15) and a corrugated sheet (16).

4. The reinforced polygonal container according to claim 1, wherein the strip of cardboard (19) forming the tubular polygonal body (10) is a panel or several successive panels with adjacent ends, of stiff double-faced corrugated cardboard, with the corner areas being formed by folds of the strip of corrugated cardboard (19).

5. The reinforced polygonal container according to claim 1, wherein said cardboard (24) of the base body (20) has at least a further adhered corrugated sheet (16) and a further adhered smooth sheet (15) providing a triple-faced corrugated cardboard (24).

6. The reinforced polygonal container according to claim 1, wherein the length of the strip of corrugated cardboard (19) is equal to several times the perimeter of the tubular polygonal body (10) plus an overlapping area equal to or less than the length of a face (11) of the tubular polygonal body (10) or comprised between 5 cm and 15 cm.

7. The reinforced polygonal container according to claim 1, wherein the thickness of the multilayer wall (13) on said flat faces (11) is equal to the thickness in the corner areas (12).

8. The reinforced polygonal container according to claim 1, wherein the sides of the polygonal base wall are formed by lateral parts (22) connected to the polygonal bottom (21) by means of fold lines and attached together by means of flaps (23) connected to at least some of said lateral parts (22) by means of fold lines and adhered to adjacent lateral parts (22) of the polygonal base wall by means of lines of glue parallel to one another in the flat layout of the base body (20), forming a closed envelopment that completely surrounds the lower end portion of the tubular polygonal body (10).

9. The reinforced polygonal container according to claim 8, wherein the inner surface of the polygonal base wall is attached to the outer surface of the lower end portion of the tubular body (10) by means of lines of glue parallel to one another in a flat layout of the base body (20) and parallel to the lines of glue attaching the flaps (23) to the lateral parts (22).

10. A method of forming reinforced polygonal containers, which comprises: forming a tubular polygonal body made of corrugated cardboard; feeding a stiff double-faced corrugated cardboard (24) defined by a base panel (18) formed by a polygonal bottom (21) surrounded by lateral parts (22) and flaps (23) forming a polygonal base wall with same number of sides as the tubular polygonal body (10), the lateral parts (22) being connected to the polygonal bottom (21) by means of fold lines and the flaps (23) being connected to the lateral parts (22) by means of fold lines; applying lines of glue parallel to one another on areas of the base panel (18); positioning the base panel (18) adjacent to and centered with a lower end portion of the tubular polygonal body (10), closing said lower end portion with the polygonal bottom (21); folding the lateral parts (22) and flaps (23) of the base panel (18) along the fold lines by pressing them against an outer surface of said lower end portion of the tubular polygonal body (10) forming and adhering the polygonal base wall around the lower end portion of the tubular polygonal body (10); wherein the step of forming the tubular polygonal body (10) comprises: retaining an end edge (17) of a strip of corrugated cardboard (19) on a polygonal rotary drum (51) with an even number of flat facets numbering more than four, wherein channels of a corrugated sheet (16) included in the strip of corrugated cardboard (19) are parallel to an axis of rotation of the polygonal rotary drum (51); applying lines of glue parallel to one another and transverse to the channels of corrugated sheet (16) on a face of the strip of corrugated cardboard (19); supplying the strip of corrugated cardboard (19) in a forward movement direction transverse to the channels while at the same time rotating the polygonal rotary drum (51) around the axis of rotation at least two full turns, causing the rolling of the strip of corrugated cardboard (19) around itself, forming a tubular polygonal body (10) with a multilayer wall (13); and releasing the end edge (17) and extracting the tubular polygonal body (10) from the polygonal rotary drum (51).

11. The method according to claim 10, wherein formation and adhesion of the polygonal base wall around the lower end portion of the tubular polygonal body (10) are performed before extracting the tubular polygonal body (10) from the polygonal rotary drum (51).

12. The method according to claim 11, wherein the base panel (18) is positioned with respect to the tubular polygonal body (10) by means of movement in a direction perpendicular to the axis of rotation of the polygonal rotary drum (51) and parallel to the direction of the lines of glue which are applied on said base panel (18) during said movement.

13. The method according to claim 10, wherein the lines of glue applied on the strip of corrugated cardboard (19) are applied at the same time as the rolling of said strip of corrugated cardboard (19), said lines of glue being parallel to the forward movement direction.

14. The method according to claim 10, wherein the lines of glue combine lines of cold glue and lines of hot glue.

15. A reinforced polygonal container forming machine, including: a tubular polygonal body forming station (50) configured for holding a tubular polygonal body (10) in a holding position; a base body forming station (60) comprising: a supplier device (61) for base panels (18) configured for supplying base panels (18) in a supply direction (D2) through a supply passage to an assembly position adjacent to a lower end portion of a tubular polygonal body (10) located in the holding position; an applicator device (62) for lines of glue configured for applying lines of glue on each of said base panels (18) as they move in the supply direction (D2); a folder device (63) consisting of multiple folder units (64) arranged facing the assembly position, each being movable between a standby position in which they interfere with neither the supply passage nor the assembly position, and a folding position in which the folder units (64) interfere with the assembly position and are arranged around the holding position, causing the folding of parts of a base panel (18) located in the assembly position by pressing them against a lower end portion of a tubular polygonal body (10) located in the holding position; wherein the tubular polygonal body forming station (50) comprises: a polygonal rotary drum (51) defining an even number of flat facets numbering more than four which determine a holding position around the polygonal rotary drum (51) and including a releasable fixing device (52) for fixing an end edge (17) of a strip of corrugated cardboard (19), said polygonal rotary drum (51) being connected to a cantilevered rotating shaft operated by means of a driving member (53); a supplier device (54) for the strip of corrugated cardboard (19) configured for moving the strip of corrugated cardboard (19) in a forward movement direction (D1) transverse to the axis of rotation of the polygonal rotary drum (51); an applicator device (55) for lines of glue consisting of a bridge of applicators of lines of glue configured for depositing lines of glue on a face of the strip of corrugated cardboard (19) as it moves in the forward movement direction (D1); and wherein the machine furthermore includes a formed polygonal container extraction station (70) comprising: a retraction device (71) of the polygonal rotary drum (51) configured for reducing the cross-section thereof; an extractor device (72) configured for moving the polygonal rotary drum (51) in a direction parallel to its axis of rotation for the extraction thereof from the inside of the formed container.

16. The machine according to claim 15, wherein each applicator device (62) for lines of glue of the polygonal tubular body forming station and/or of the base body forming station includes a combination of cold glue and hot glue applicators.

17. The machine according to claim 15, further comprising a hold-down member (57) located at the end of a pivoting arm modifying the distance between the hold-down member (57) and the center of the polygonal rotary drum (51), between a pressure position in which the hold-down member (57) presses the strip of corrugated cardboard (19) against the polygonal rotary drum (51), adapting the position of the hold-down member (57) to the polygonal contour of the polygonal rotary drum (51) as it rotates, and a standby position separated from the strip of corrugated cardboard (19) and from the polygonal rotary drum (51).

18. The machine according to claim 15, further comprising a retractable shaft (56) coaxial to the center of the polygonal rotary drum (51) movable by means of a retractable shaft actuator (58) between a coupled position in which it rotatably connects the cantilevered end of the polygonal rotary drum (51) to a support chassis, and a decoupled position in which it disconnects said cantilevered end of the polygonal rotary drum (51) from the mentioned chassis.

19. The reinforced polygonal container according to claim 2, wherein the length of the strip of corrugated cardboard (19) is equal to several times the perimeter of the tubular polygonal body (10) plus an overlapping area equal to or less than the length of a face (11) of the tubular polygonal body (10) or comprised between 5 cm and 15 cm.

20. The reinforced polygonal container according to claim 3, wherein the multilayer wall (13) of the tubular polygonal body (10) consists of between 3 and 7 layers of single-faced corrugated cardboard (14), and wherein said cardboard (24) of the base body (20) has at least a further adhered corrugated sheet (16) and a further adhered smooth sheet (15) providing a triple-faced corrugated cardboard (24).

21. The reinforced polygonal container according to claim 3, where in the multilayer wall (13) of the tubular polygonal body (10) consists of between 3 and 7 layers of single-faced corrugated cardboard (14), and wherein the thickness of the multilayer wall (13) on said flat faces (11) is equal to the thickness in the corner areas (12).

22. The method according to claim 11, wherein the lines of glue applied on the strip of corrugated cardboard (19) are applied at the same time as the rolling of said strip of corrugated cardboard (19), said lines of glue being parallel to the forward movement direction.

23. The machine according to claim 16, further comprising a hold-down member (57) located at an end of a pivoting arm modifying the distance between the hold-down member (57) and the center of the polygonal rotary drum (51), between a pressure position in which the hold-down member (57) presses the strip of corrugated cardboard (19) against the polygonal rotary drum (51), adapting the position of the hold-down member (57) to the polygonal contour of the polygonal rotary drum (51) as it rotates, and a standby position separated from the strip of corrugated cardboard (19) and from the polygonal rotary drum (51).

24. The machine according to claim 17, further comprising a retractable shaft (56) coaxial to the center of the polygonal rotary drum (51) movable by means of a retractable shaft actuator (58) between a coupled position in which the retractable shaft (56) rotatably connects the cantilevered end of the polygonal rotary drum (51) to a support chassis, and a decoupled position in which the retractable shaft (56) disconnects said cantilevered end of the polygonal rotary drum (51) from the mentioned chassis.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0106] The foregoing and other advantages and features will be better understood based on the following detailed description of an embodiment in reference to the attached drawings which must be interpreted in an illustrative and non-limiting manner, in which:

[0107] FIG. 1 shows a perspective view of the proposed container provided with a tubular octagonal polygonal body and a complementary base body attached thereto, according to an embodiment in which the corner areas of the tubular polygonal body are rounded on the outer surface thereof, with the lines of glue attaching the layers forming said tubular polygonal body to one another being indicated with a discontinuous line in this figure;

[0108] FIG. 2 shows an alternative embodiment of the container in which the corner areas of the tubular polygonal body are edges on the outer surface thereof;

[0109] FIG. 3 shows the same container shown in FIG. 2 but attached to a cover body;

[0110] FIG. 4 shows a plan view of an embodiment of the tubular polygonal body, said tubular octagonal polygonal body being formed by three turns of single-faced corrugated cardboard;

[0111] FIG. 5 shows an enlarged corner area of the tubular polygonal body according to three different embodiments, showing a corner area in which all the layers of the single-faced corrugated cardboard have a sharp edge, an embodiment in which only the inner layer, corresponding to the inner surface of the tubular polygonal body has a sharp edge in the corner area with the remaining layers being rounded in said corner area, and a third embodiment in which all the layers of single-faced corrugated cardboard are rounded in the corner area;

[0112] FIG. 6 shows a view equivalent to that shown in FIG. 4 but with four layers of single-faced corrugated cardboard in the entire perimeter, furthermore including an overlap of between 5 cm and 15 cm on one of the sides thereof;

[0113] FIG. 7 shows a plan view of the panel made of cut laminar material which forms the base body before being folded, corresponding to the die-cut stiff corrugated cardboard from which the base body is obtained, according to an embodiment in which the container is hexagonal;

[0114] FIG. 8 shows a plan view of the panel made of cut laminar material which forms the base body before being folded, corresponding to the die-cut stiff corrugated cardboard from which the base body is obtained, according to an embodiment in which the container is octagonal. This figure also includes parallel lines corresponding to lines of glue applied on areas corresponding to the flaps of the base body, intended for being superimposed and adhered by means of the mentioned lines of glue to the outer surface of the areas corresponding to the polygonal base wall of the base body, thereby forming the base body;

[0115] FIG. 9 shows the same as FIG. 8 but furthermore including lines of glue in alternating areas corresponding to the polygonal base wall of the base body, thereby allowing not only the formation of the base body but also the adhesion thereof to the outer surface of the tubular polygonal body forming the container;

[0116] FIG. 10 shows an alternative view to FIG. 8 in which the areas corresponding to the flaps of the base body which also receive lines of glue are areas different from those proposed in the embodiment of FIG. 8;

[0117] FIG. 11 shows the same as FIG. 10 but furthermore including lines of glue in all the areas corresponding to the polygonal base wall of the base body, which thereby allows both adhering the flaps to the outer surface of the polygonal base wall and adhering the polygonal base wall to the outer surface of the tubular polygonal body;

[0118] FIG. 12 shows a perspective view of a container forming machine according to a first embodiment in which the tubular polygonal body is produced with a strip of flexible single-faced corrugated cardboard that is stored, rolled, and supplied by means of a supplier device for supplying the strip of corrugated cardboard to a tubular polygonal body forming station, an initial step of the method in which the tubular polygonal body is still not formed, but in which an end edge of the strip of corrugated cardboard has been retained on the polygonal rotary drum being shown in this figure;

[0119] FIG. 13 shows the same view as FIG. 12 but in a subsequent step of the method in which the tubular polygonal body has already been formed around the polygonal rotary drum by means of the rotation thereof;

[0120] FIG. 14 shows the same view as FIG. 13 but in a subsequent step of the method in which a base panel has been placed in the forming position, below and centered with the recently formed tubular polygonal body, and in which the folder device has folded parts of the base panel around a lower end portion of the tubular polygonal body forming the base body;

[0121] FIG. 15 shows the same view as FIG. 14 but in a subsequent step of the method in which the polygonal rotary drum has been retracted by means of a retraction device by reducing its cross-section, and extracted from the inside of the recently formed tubular polygonal body by means of a vertical movement operated by an extractor device;

[0122] FIG. 16 shows an alternative embodiment of the container forming machine in which the strip of corrugated cardboard is formed by panels of stiff double-faced corrugated cardboard which are stored and fed one by one to the polygonal rotary drum by means of a supplier device for supplying the strip of corrugated cardboard consisting of a carriage linearly guided in the forward movement direction from the storage area for panels of corrugated cardboard to the polygonal rotary drum;

[0123] FIG. 17 shows an alternative embodiment of the container forming machine in which the strip of corrugated cardboard is formed by panels of stiff double-faced corrugated cardboard which are stored and fed one by one to the polygonal rotary drum by means of a supplier device for supplying the strip of corrugated cardboard consisting of a robot arm with suction cups;

[0124] FIG. 18 shows a sectioned perspective view of the polygonal rotary drum and the folder device;

[0125] FIG. 19 shows three detailed plan views of a portion of the polygonal rotary drum including a releasable fixing device for fixing an end edge of the strip of corrugated cardboard to the polygonal rotary drum according to a first embodiment of said device, with three different positions of the device being shown;

[0126] FIG. 20 shows the same view as FIG. 19 but according to another different embodiment of the releasable fixing device.

DETAILED DESCRIPTION OF AN EMBODIMENT

[0127] The attached drawings show illustrative, non-limiting embodiments of the present invention.

[0128] According to a first aspect, the present invention relates to a container formed by a tubular polygonal body 10 attached to a body 20, both made of corrugated cardboard.

[0129] Corrugated cardboard is that cardboard made from a combination of smooth sheets 15 attached with adhesive to corrugated sheets 16, i.e., folded sheets forming a corrugation in the form of parallel channels. The result is a cost-effective and recyclable material that is furthermore lightweight and strong.

[0130] Single-faced corrugated cardboard 14 is that formed by only one smooth sheet 15 adhered to one corrugated sheet 16, resulting in a material that has certain compressive strength and bending strength in the direction of the corrugation but is flexible in the other direction, therefore being a rollable material. This allows producing strips of corrugated cardboard 19 of a significant length and storing and transporting them in an easy and cost-effective manner in a rolled-up position.

[0131] Stiff corrugated cardboard 24 is that corrugated cardboard formed by at least two smooth sheets 15 with at least one interposed corrugated sheet 16 adhered to the two smooth sheets 15, forming double-faced corrugated cardboard. A triple-faced corrugated cardboard, quadruple-faced corrugated cardboard, etc., is obtained by adding more smooth sheets 15 and more corrugated sheets 16 to the assembly.

[0132] Unlike single-faced corrugated cardboard 14, stiff corrugated cardboard 24 is stiff and resistant to bending and compression in all directions, forming flat panels.

[0133] The tubular polygonal body 10 of the proposed container is a body in the shape of a hollow tube, having two open ends and a polygonal section defined by an even number of substantially flat faces 11 numbering more than four, for example six or eight faces 11, each comprised between two corner areas 12.

[0134] According to a first embodiment, the tubular polygonal body is produced with a strip of corrugated cardboard 19 that is single-faced corrugated cardboard 14, with the aforementioned advantages in terms of storage and handling This reduces logistics costs as well as the waste for the production of tubular polygonal bodies 10 in comparison with other solutions based on stiff corrugated cardboard 24.

[0135] Two adjacent faces 11 form an angle with respect to one another in the mentioned corner area 12. With the number of faces 11 being an even number of more than four, it is assured that the angle that said faces form with respect to one another is an obtuse angle, preferably greater than 120, in addition to obtaining a tubular body with a greater strength against the hydrostatic pressure that a liquid, pasty, or granular product stored therein may exert on said tubular polygonal body 10 in comparison with a container with four sides.

[0136] The inclusion of an even number of faces facilitates the possibility of grouping a plurality of containers, optimizing space and maximizing density during transport.

[0137] The proposed tubular polygonal body 10 is formed by a strip of single-faced corrugated cardboard 14 rolled up at least two times around a hollow polygonal interior and adhered to itself, obtaining a tubular polygonal body 10 defined by a multilayer wall 13 surrounding a hollow interior.

[0138] Said multilayer wall 13 of the container can be produced with a number of layers adapted to the strength or economic needs of each case, i.e., tubular polygonal bodies 10 of different strengths and prices can be produced by simply superimposing more or fewer layers of single-faced corrugated cardboard layer 14 that is rolled up. This allows obtaining a wide variety of containers with different performances and prices with the same materials and processes.

[0139] In contrast, the base body 20 will be formed by a stiff corrugated cardboard 24 which offers the strength required for this use.

[0140] The proposed base body 20 is formed by a polygonal bottom 21 surrounded by a polygonal base wall perpendicular to said polygonal bottom 21. Both the polygonal bottom 21 and the polygonal base wall will have a number of sides equal to the number of faces of the tubular polygonal body 10, and their size and proportion will be complementary to those of the tubular polygonal body 10.

[0141] The polygonal bottom 21 is placed coinciding with one of the open ends of the tubular polygonal body 10, with the polygonal base wall surrounding and contacting a lower end portion of the multilayer wall 13 of the tubular polygonal body 10 adjacent to said open end.

[0142] The base body 20 will be formed from a cut and folded single base panel 18 of stiff corrugated cardboard 24 to form the described base body 20, as shown in FIGS. 6 and 7.

[0143] Preferably, each face of the polygonal base wall is formed by lateral parts 22 extending from one of the sides of the polygonal bottom 21, defining between both a fold line, and each lateral part 22 of the polygonal base wall is attached to the other adjacent lateral parts after the folding thereof by means of flaps 23 which are attached in continuity by means of fold lines to some of said lateral parts 22, the polygonal base wall as a whole forming a closed envelopment around the end of the tubular polygonal body 10 which allows reinforcing said end.

[0144] FIGS. 7 to 10 show different embodiments in which lines of glue parallel to one another have been applied on different areas of the stiff corrugated cardboard 24. The application of all the lines of glue parallel to one another allows said lines of glue to be applied by means of a bridge of applicators, moving the stiff corrugated cardboard 24 below said bridge in a forward movement direction parallel to the lines of glue to be deposited. The individual control of each glue applicator allows the precise deposition thereof in the desired areas.

[0145] After folding the stiff corrugated cardboard 24, the lines of glue applied on the flaps 23 will attach the inner surface of said flaps 23 where the lines of glue have been deposited to the outer surface of the polygonal base wall, thereby forming the base body 20.

[0146] Furthermore, it has been proposed in FIGS. 8 and 10 for lines of glue to also be applied on the inner surface of the lateral parts 22 of the polygonal base wall before the folding thereof, simultaneously with the application of the lines of glue on the areas corresponding to the flaps 23, thereby allowing the adhesion of the inner surface of the lateral parts 22 to the outer surface of the tubular polygonal body 10 forming the container, either by performing the operation of folding the stiff corrugated cardboard 24 forming the base body 20 directly on a lower end portion of the tubular polygonal body 10, or forming the base body 20 first by means of the folding thereof and then inserting the lower end portion of the tubular polygonal body 10 therein.

[0147] The single-faced corrugated cardboard 14 forming the tubular polygonal body 10 will be placed with the corrugation thereof being located in a direction perpendicular to the polygonal bottom 21 of the base body 20, as can be seen FIGS. 1, 2, and 4, i.e., parallel to the folds of the corner areas 12.

[0148] Given that the single-faced corrugated cardboard 14 is flexible in one direction, this arrangement of the single-faced corrugated cardboard 14 allows, during the formation of the tubular polygonal body 10, the strip of single-faced corrugated cardboard 14 to adapt to the polygonal shape of the tubular polygonal body 10 without requiring the flattening or cutting of said single-faced corrugated cardboard 14 in the corner areas 12, as it will only be necessary to adapt same to the curvature of the corner area 12.

[0149] To adhere the single-faced corrugated cardboard 14 to itself, the arrangement of lines of glue 30 parallel to the polygonal bottom 21 of the base body 20 is proposed, said lines of glue 30 therefore being perpendicular to the corrugation of the single-faced corrugated cardboard 14 forming the tubular polygonal body 10, as shown with discontinuous lines in FIG. 1.

[0150] This direction of the lines of glue 30 allows the continuous application thereof on the single-faced corrugated cardboard 14 while it is being rolled up, resulting in a very quick and simple, and therefore low-cost, production process, while at the same time obtaining optimal strength, by assuring that each of the undulations of the corrugated sheet 16 of a layer of the multilayer wall 13 has adhesion points with the smooth sheet 15 on which said corrugated sheet 16 is superimposed, corresponding to another portion of the same single-faced corrugated cardboard 14 forming another layer of the multilayer wall 13 of the tubular polygonal body 10.

[0151] In the example shown in FIG. 4, the tubular polygonal body 10 is octagonal, and therefore consists of eight substantially flat faces 11 and eight corner areas 12 located between the faces 11. In this example, all the substantially flat faces 11 are of the same horizontal length, so they form a regular octagon, with the angle existing between two contiguous faces 11 being 135.

[0152] According to another embodiment that is not shown, the number of faces 11 of the tubular polygonal body 10 can be another even number of more than four but other than eight, for example six, forming angles of 120 in the corner areas 12, ten forming angles of 144, or twelve forming angles of 150. The angle that the contiguous faces 11 form with respect to one another will preferably be greater than 120.

[0153] In any case, the angle of the corner areas 12 will be an obtuse angle which will require an angle of curvature of the single-faced corrugated cardboard 14 that is rather wide, and therefore readily applicable without damaging the single-faced corrugated cardboard 14.

[0154] The accumulation of multiple layers of single-faced corrugated cardboard 14 one on top of another will cause said radius of curvature to become increasingly greater, and therefore it can be assumed even more readily by the single-faced corrugated cardboard 14.

[0155] This construction allows the thickness of the multilayer wall 13 of the tubular polygonal body 10 to be a constant thickness, both in the substantially flat faces 11 and in the corner areas 12. Furthermore, in the preferred embodiment the outer surface of the corner areas 12 will be rounded, even if the inner surface of the corner area defines an edge, as a result of that increased radius of curvature with each additional layer of the multilayer wall 13, a solution shown in FIGS. 1 and 5.

[0156] Optionally, each layer of the multilayer wall 13 can define an edge in the corresponding corner area 12, causing said edge to be visible even on the outer surface of the corner area 12; however, this solution is less favorable as it requires the precise folding of the single-faced corrugated cardboard 14 coinciding with each corner area 12, with the additional problem of the diameter of the multilayer wall 13 varying slightly as layers are added thereto, increasing the length of each face 11, which complicates the production of this embodiment.

[0157] In the example shown in FIG. 4, the multilayer wall consists of three layers along its entire perimeter, with only a small overlap of four layers coinciding with the start and end of the strip of single-faced corrugated cardboard 14.

[0158] Optionally, it is contemplated that a cover body 40, identical to the base body 20, can be fitted to the end of the tubular polygonal body 10 opposite the end attached to the base body 20.

[0159] The inclusion of a plastic bag inside the container, the maximum diameter of which is equal to or greater than the maximum inner cross-section of the tubular polygonal body 10 is also contemplated. This allows storing and preserving a product, even liquid or wet product, in the proposed container, with the hydrostatic pressure produced by the stored material being transmitted to the multilayer wall 13 and not to the plastic bag.

[0160] According to another proposed embodiment, the tubular polygonal body 10 is formed by a strip of corrugated cardboard 19 which is a stiff double-faced corrugated cardboard 24. The stiff double-faced corrugated cardboard 24 is in the form of a stiff panel, where the strip of corrugated cardboard can be formed by a single duly folded stiff panel, forming the tubular polygonal body 10, or where the strip of corrugated cardboard can be formed by several stiff panels arranged in succession, one after another, with the respective adjacent ends. When folding the successive panels forming the tubular polygonal body, the joint between successive panels will be integrated in the multilayer wall 13 of the tubular polygonal body 10.

[0161] A second aspect of the present invention relates to a method of forming containers. The different steps of the proposed method can be seen in FIGS. 12 to 16.

[0162] First, the method consists of forming a tubular polygonal body 10 based on rolling up and adhering a strip of corrugated cardboard 19 to itself by means of a polygonal rotary drum 51 to which an end edge 17 of the strip of corrugated cardboard 19 is fixed, allowing the rotation of the polygonal rotary drum 51 to pull the strip of corrugated cardboard 19 in a forward movement direction D1 while at the same time rolling said strip of corrugated cardboard 19 around same.

[0163] The end edge 17 will be parallel to the corrugation of the strip of corrugated cardboard 19, and parallel to the axis of rotation of the polygonal rotary drum 51. The forward movement direction D1 will be transverse to said direction of the corrugation and also transverse to the mentioned axis of rotation.

[0164] The strip of corrugated cardboard 19 moved in the forward movement direction D1 passes through an applicator device 55 for lines of glue which deposits multiple parallel lines of glue on one of the faces of the strip of corrugated cardboard 19 before it is rolled around the polygonal rotary drum 51. When the strip of corrugated cardboard 19 is rolled up, it is gradually adhered to itself by means of the mentioned lines of glue which are transverse to the corrugation of the strip of corrugated cardboard 19.

[0165] Obviously, the applicator device 55 for lines of glue will be configured to apply lines of glue only on those parts of the strip of corrugated cardboard that will be superimposed on other parts of the strip of corrugated cardboard 19 when being rolled.

[0166] Said lines of glue can be applied either on one face or on the other face of the strip of corrugated cardboard 19.

[0167] A base panel 18 made of stiff double-faced corrugated cardboard 24 which has been cut is then supplied, defining a polygonal bottom 21 of the same shape and size as the layout of the tubular polygonal body 10, surrounded by lateral parts 22 connected to the edges of the polygonal bottom 21 by means of fold lines. Some of the mentioned lateral parts 22 will have flaps 23 attached by means of fold lines to some of the side edges thereof.

[0168] Parallel lines of glue will be arranged on at least some of the lateral parts 22 and/or of the flaps 23 of the base panel 18 and said base panel 18 will then be placed centered with and adjacent to the lower end portion of the tubular polygonal body 10 formed around the polygonal rotary drum 51, closing the opening of the tubular polygonal body 10 with the polygonal bottom 21.

[0169] The lateral parts 22 of the base panel 18 are then folded to form a 90 angle with respect to the polygonal bottom 21, said lateral parts 22 being arranged around the lower end portion of the tubular polygonal body 10 surrounding it. The flaps 23 will also be folded in the same operation so that they are superimposed on the lateral parts 22, forming a polygonal base wall with continuous envelopment around the tubular polygonal body 10.

[0170] Next, all that is left is to release the end edge 17 from the polygonal rotary drum 51, retract said polygonal rotary drum 51, and extract it vertically from the inside of the formed tubular polygonal body 10. The resulting container can be extracted from the forming machine by means of a delivery device which conveys same to a delivery area of the forming machine.

[0171] The last aspect of the proposed invention is the container forming machine.

[0172] The proposed machine has a tubular polygonal body forming station 50, in charge of forming a tubular polygonal body 10 from a strip of corrugated cardboard 19, a base body forming station 60 in charge of forming a base body 60 and connecting it to the lower end portion of the formed tubular polygonal body 10, and finally an extraction station 70 intended for extracting the formed polygonal containers from the inside of the forming machine, allowing the formation of a new container.

[0173] According to a preferred embodiment, the tubular polygonal body forming station 50 comprises a storage area for the strip of corrugated cardboard, a polygonal rotary drum 51, and a supplier device 54 for the strip of corrugated cardboard 19 conveying the strip of corrugated cardboard 19 from the storage area to the polygonal rotary drum 51 by means of the movement thereof in the forward movement direction D1.

[0174] According to the embodiment shown in the drawings, the supplier device 54 for the strip of corrugated cardboard 19 consists of a carriage horizontally movable along a horizontal guide parallel to the forward movement direction D1 and driven by an actuator which is proposed to be a motor in this case.

[0175] Said carriage is provided with vacuum suction cups connected to a vacuum generator and oriented to be superimposed on a face of the strip of corrugated cardboard 19, securing it by suction and allowing it to be pulled when the carriage moves in the forward movement direction D1.

[0176] The tubular polygonal body forming station 50 is completed with an applicator device 55 for lines of glue and a releasable fixing device 52 integrated in the polygonal rotary drum 51 intended for retaining an end edge 17 of the strip of corrugated cardboard 19 while the polygonal rotary drum 51 rotates on its axis of rotation, rolling the strip of corrugated cardboard 19 around same.

[0177] According to the embodiment shown FIGS. 12 to 16, the strip of corrugated cardboard 19 is single-faced corrugated cardboard 14 rolled on a drum, the supplier device is a carriage provided with suction cups linearly movable in the forward movement direction D1 to grip a portion of the strip of corrugated cardboard adjacent to the end edge 17 thereof and convey same in the forward movement direction D1 until locating said end edge 17 on the polygonal rotary drum 51 where the releasable fixing device 52 fixes said end edge 17 on the polygonal rotary drum 51, said end edge 17 being parallel to the axis of rotation of the polygonal rotary drum 51.

[0178] In this embodiment, the releasable fixing device 52 consists of retractable fingers 80 which are superimposed on the outer face of a vertical panel 74 forming the polygonal rotary drum 51, retaining the end edge 17. To release said end edge 17, the mentioned fingers are concealed inside the polygonal rotary drum 51.

[0179] Therefore, said releasable fixing device 52 comprises a retractable finger 80 and a finger actuator 81, for example, a piston or a motor, actuating the pivoting movement of said retractable finger 80. According to a preferred embodiment, the finger actuator 81 is a pneumatic cylinder supported in an articulated manner by means of a vertical shaft in an inner structure of the polygonal rotary drum 51. The finger actuator 81 drives a part, also articulated with respect to the inner structure of the polygonal rotary drum 51, at the end of which there is located the retractable finger 80, causing the rotation thereof and the movement of the retractable finger 80 between an initial standby position, in which the retractable finger 80 is housed inside the polygonal rotary drum 51, and an active position in which the retractable finger 80 projects from the polygonal rotary drum 51, for example through a window made in said vertical panel 74, being partially superimposed on an outer face of one of the vertical panels 74 of said polygonal rotary drum 51, retaining an end edge 17 of a strip of corrugated cardboard 19.

[0180] FIG. 19 shows this embodiment in three different positions, a first standby position, a second active position, and a third standby position after the formation of a tubular polygonal body 10.

[0181] FIG. 20 shows an alternative embodiment of the releasable fixing device 52 which, in this example, comprises vacuum suction cups 82 connected to a vacuum generator and supported in the inner structure of the polygonal rotary drum 51. The suction cups 82 are housed inside the polygonal rotary drum 51, but their active part in which suction occurs is oriented towards and accessible from the outside of the polygonal rotary drum 51 through windows provided in at least one of the vertical panels 74 of the polygonal rotary drum 51.

[0182] In the active position, the suction cups 82 will be coplanar or project partially from the outer face of the polygonal rotary drum 51 on which the tubular polygonal body 10 is formed. By supporting a portion of the strip of corrugated cardboard 19 adjacent to the end edge 17 on the suction cups, it will be fixed by the action of the vacuum suction cups 82.

[0183] Optionally, it is contemplated that the releasable fixing device 52 further comprises a suction cup actuator 83 in the shape of an extendable rod on which the suction cups 82 are fixed, allowing the movement of the suction cups 82 in a radial direction with respect to the polygonal rotary drum 51 so that they project partially from the polygonal rotary drum 51 or so that they are completely retracted into the drum.

[0184] The polygonal rotary drum 51 of the polygonal tubular body forming station 50 is arranged with its axis of rotation being vertical, supported at its upper end by means of an arm 72, the polygonal rotary drum 51 being vertically suspended above the folder device 63 and the assembly position but separated from same by a supply passage in the form of a gap between the lower end of the polygonal rotary drum 51 and the folder device 63 through which a base panel 18 can be introduced in a supply direction D2 for supplying base panels from a storage area to the assembly position by means of the supplier device 61 for base panels.

[0185] A driving member 53 will actuate the polygonal rotary drum 51 to cause the rotation thereof around the mentioned vertical axis, rolling the strip of corrugated cardboard 19 around same.

[0186] A hold-down member 57 may collaborate with the polygonal rotary drum 51 to press the strip of corrugated cardboard 19 against the mentioned polygonal rotary drum 51, achieving better adhesion of the layers forming the tubular polygonal body 10, for example in the shown embodiments the hold-down member 57 consists of a roller parallel to the axis of rotation of the polygonal rotary drum 51 located at the end of a pivoting arm. Said hold-down member 57 can swing, modifying its distance with respect to the center of the polygonal rotary drum 51, and it can therefore be adapted to the polygonal contour thereof, to the increasing thickness of the tubular polygonal body 10 as it is formed, or separated from the same to allow coupling the end edge 17 of a new strip of corrugated cardboard 19 to the polygonal rotary drum 51 or to release a recently formed tubular polygonal body 10 from the polygonal rotary drum 51.

[0187] Optionally it is contemplated that a retractable shaft 56 can traverse the supply passage, temporarily interrupting same for fixing the center of the lower end of the polygonal rotary drum 51 to a lower chassis, allowing the rotation thereof, as can be seen FIG. 18.

[0188] This allows the polygonal rotary drum 51 to rotate in a centered manner, applying tension on the strip of corrugated cardboard 19 as it is being rolled up.

[0189] FIG. 18 shows said retractable shaft 56 according to an envisaged embodiment, whereby the retractable shaft 56 is connected to a retractable shaft actuator 58 in the form of a piston which allows moving said retractable shaft 56 vertically between a standby position, in which is it completely located below the mentioned supply passage and decoupled from the polygonal rotary drum 51, and an active position in which the retractable shaft 56 traverses the mentioned supply passage and is tightly inserted in a complementary housing envisaged in the center of the lower end portion of the polygonal rotary drum 51, aligned with the axis of rotation thereof.

[0190] Obviously, the coupling between the retractable shaft 56 and the polygonal rotary drum 51 will allow rotation of the polygonal rotary drum 51, so it is proposed to include, for example, bearings between the retractable shaft 56 and the retractable shaft actuator or between the retractable shaft 56 and the housing of the polygonal rotary drum 51. It is even contemplated that the housing is supported with the rest of the polygonal rotary drum through bearings to allow the rotation thereof.

[0191] According to an alternative embodiment that is not shown, the retractable shaft 56 and its retractable shaft actuator can be housed inside the polygonal rotary drum 51, with the retractable shaft 56 being moved upwards to be housed in a housing envisaged in the lower chassis located below the base panel supply passage.

[0192] The polygonal rotary drum 51 is formed by an inner structure attached to the vertical rotating shaft, on which multiple vertical panels 74 defining the polygonal envelopment of the polygonal rotary drum 51 are fixed.

[0193] In the examples shown in the drawings, the machine is envisaged for the formation of octagonal containers, so the polygonal rotary drum 51 defines eight vertical faces in its envelopment. In this embodiment, the polygonal rotary drum 51 consists of four panels located in four quadrants of the polygonal rotary drum 51, each panel including two inclined or beveled ends, each panel therefore defining an outer face of the envelopment of the polygonal rotary drum 51 and also two other adjacent faces in a partial manner.

[0194] The polygonal tubular body forming station 50 is completed with the applicator device 55 for lines of glue consisting of a bridge supporting multiple applicators of lines of glue.

[0195] The supplier device 54 for the strip of corrugated cardboard 19 conveys said strip of corrugated cardboard 19 in a vertical position in the forward movement direction D1, the strip of corrugated cardboard 19 passing in front of the bridge forming the applicator device 55 for lines of glue, said bridge therefore being in a vertical position. As the strip of corrugated cardboard 19 moves in front of the applicators of lines of glue in the forward movement direction D1, said applicators deposit lines of glue parallel to the forward movement direction D1 on a face of the strip of corrugated cardboard 19.

[0196] Obviously, the applicator device 55 of lines of glue will be coordinated with the supplier device 54 for depositing lines of glue only in those areas of the strip of corrugated cardboard 19 intended for being superimposed with other areas of the strip of corrugated cardboard 19 after being rolled around the polygonal rotary drum 51.

[0197] According to a preferred embodiment, the base body forming station 60 comprises a folder device 63, a storage area for base panels 18, a supplier device 61 for base panels 18 conveying the base panels 18 from the storage area to the folder device 63 by moving them in a supply direction D2 through a supply passage defined between the lower end portion of the polygonal rotary drum 51 and the folder device 63 located below same. The base body forming station 60 further comprises an applicator device 62 for lines of glue located above the supply passage and configured for applying lines of glue on discrete areas of the base panels 18 conveyed through the supply passage, said lines of glue being parallel to the supply direction D2.

[0198] In this case, the base panels 18 are conveyed in a horizontal position, the supply direction D2 also being horizontal. The applicator device 62 for lines of glue consists of a bridge located above the supply passage, on which multiple applicators of lines of glue are supported superimposed on the supply passage. When a base panel 18 is conveyed in the supply direction D2, the applicators of lines of glue supply glue in coordination with the supplier device 61 for depositing said lines of glue only in predetermined areas of said base panels 18, the base panels 18 therefore reaching the assembly position with the lines of glue already deposited thereon.

[0199] The folder device 63 is located right below the polygonal rotary drum 51 and consists of a plurality of folder units 64 arranged like petals surrounding the base of the polygonal rotary drum 51 below the base panel supply passage.

[0200] It is observed in FIGS. 12 to 18 that there is located below the polygonal rotary drum 51 a folder device 63 which, in the shown embodiment relating to an octagonal container forming machine, consists of eight folder units 64 supported in the lower chassis of the machine and radially arranged below and around the lower end portion of the polygonal rotary drum 51, below the assembly position where the base panels 18 are placed before folding.

[0201] Each folder unit 64 comprises a pivoting arm 65 articulated with respect to the lower chassis around a horizontal axis parallel to and vertically aligned with one of the faces of the polygonal rotary drum 51 positioned in the holding position, such that the rotation of the pivoting arm 65 allows said pivoting arm 65 to be arranged parallel to and facing a lower end portion of a face of the polygonal rotary drum 51 located in the holding position.

[0202] A folder unit actuator 66, which is a piston in this embodiment, actuates each pivoting arm 65 to move it from a standby position, in which it is located below the supply passage for base panels 18 and below the assembly position, therefore allowing the supplier device 61 for base panels 18 to supply a base panel 18 through said supply passage until placing it in the assembly position, to a folding position in which each pivoting arm 65 is upright and facing a lower end portion of one of the outer faces of the polygonal rotary drum 51 in the holding position, causing parts of the base panel 18 located in the assembly position to be folded and pressed against the outer surface of the lower end portion of a tubular polygonal body 10 formed around the polygonal rotary drum 51, adhering them.

[0203] The machine is completed with an extraction station 70 intended for extracting the formed containers from inside the machine, therefore allowing the formation of a new container.

[0204] For the extraction of a recently formed container, the polygonal rotary drum 51 must be extracted from the inside of the tubular polygonal body 10 formed around same. To that end, it is proposed to provide the polygonal rotary drum 51 with a retraction device 71 envisaged for reducing the cross-section of the polygonal rotary drum 51, thereby having clearance inside the tubular polygonal body 10, facilitating the extraction thereof.

[0205] FIG. 18 shows an embodiment of the retraction device 71 whereby one or more of the vertical panels 74 defining the envelopment of the polygonal rotary drum 51 described above are attached to the central structure through multiple pivoting arms 75, with each pivoting arm 75 being articulated around horizontal shafts.

[0206] This construction allows each panel of the polygonal rotary drum 41 to move vertically, modifying its distance with respect to the central structure of the polygonal rotary drum 51 and therefore modifying the cross-section of the polygonal rotary drum 51.

[0207] A retraction actuator 76 which consists of a piston in this case controls the movement of each vertical panel 74 determining its position at all times.

[0208] This allows not only extracting the formed container, but also modifying the size of the tubular polygonal body 10 to be formed at all times.

[0209] The extraction station 70 further comprises an extractor device 72 moving the polygonal rotary drum 51 in a vertical direction parallel to its axis of rotation, allowing the extraction thereof from the inside of the formed container.

[0210] In this case, the polygonal rotary drum 51 is suspended from an arm at its lower end. Said arm is connected in a sliding manner to a vertical guide and an arm actuator which causes the movement of said arm along the vertical guide, lifting the polygonal rotary drum 51.

[0211] Optionally, it is contemplated that the extraction station 70 additionally comprises a container conveyor 73 envisaged for moving the formed containers after the extraction of the polygonal rotary drum 51 from the inside thereof to an extraction area of the machine, preferably in a horizontal direction.

[0212] In the example shown in the drawings, the container conveyor consists of a carriage horizontally movable along a horizontal guide. The carriage includes vacuum suction cups connected to a vacuum generator, the carriage being located such that, at one end of its path, the suction cups are in contact with the outer face of the formed container, and at the other end of its path, it is adjacent to the extraction area.

[0213] Optionally, the suction cups or the carriage can be connected to an actuator which causes the movement thereof in a horizontal direction transverse to the horizontal carriage guide, allowing the suction cups to be moved closer to or away from the formed container.

[0214] It will be understood that the different parts making up the invention described in one embodiment can be freely combined with parts described in other different embodiments even though said combination has not been explicitly described, provided that the combination does not entail any drawbacks.