ILLUMINATION OPTIC FOR PROJECTION LITHOGRAPHY
20200348600 ยท 2020-11-05
Inventors
Cpc classification
G03F7/702
PHYSICS
G03F7/70075
PHYSICS
G03F7/70233
PHYSICS
International classification
Abstract
An illumination optical unit for projection lithography illuminates an object field with illumination light along an illumination beam path. The arrangement of field facets of a field facet mirror and also of pupil facets of a pupil facet mirror is such that an illumination channel is guided over each of them. The field facet mirror images a light source image along in each case one illumination channel onto one of the pupil facets. The pupil facet mirror superimposedly images of the field facets into the object field. The illumination optical unit is designed for the settable specification of a spatial resolution of an illumination light illumination of an entrance pupil of a projection optical unit arranged downstream of the object field in the illumination light beam path. The result of this is an illumination optical unit with which illumination light can be used efficiently for high-contrast imaging of the structures to be projected.
Claims
1. An illumination optical unit configured to illuminate an object field with illumination light from a light source along an illumination beam path, the illumination optical unit comprising: a field facet mirror comprising a plurality of field facets; and a pupil facet mirror comprising a plurality of pupil facets, wherein: the field facets and the pupil facets are configured so that in each case a partial beam of the illumination light is guided over exactly one field facet and exactly one pupil facet along an illumination channel from the light source to the object field; the field facet mirror is a component of a field facet transfer optical unit configured to image a light source image along in each case one illumination channel onto one of the pupil facets; the pupil facet mirror is a component of a pupil facet transfer optical unit configured to superimposedly image the field facets into the object field; and the illumination optical unit is configured to set a spatial resolution of an illumination light illumination of an entrance pupil of a projection optical unit arranged downstream of the object field in the illumination light beam path to image the object field into an image field.
2. The illumination optical unit of claim 1, wherein the field facet mirror is displaceable relative to the light source image to set a distance between the field facets and the light source image.
3. The illumination optical unit of claim 1, wherein the field facets of the field facet mirror have a settable an optical power.
4. The illumination optical unit of claim 2, wherein the illumination optical unit is configured so that a displacement of the field facet mirror relative to the light source image to set the distance between the field facets and the light source image does not lead to a change in the light path along the illumination channels between the light source image and the object field.
5. The illumination optical unit of claim 1, wherein: the field facet mirror is tiltable over-all; the pupil facet mirror is tiltable over-all; the pupil facet mirror is displaceable relative to the light source image to set the distance between the field facets and the pupil facets; and at least one additional mirror is present in the illumination light beam path of the illumination optical unit between the light source image and the object field.
6. The illumination optical unit of claim 1, further comprising an entrance pupil superposition optical unit downstream of the pupil facet mirror in the illumination light beam path, wherein: the entrance pupil superposition optical unit is configured to image the pupil facets into an entrance pupil of a downstream projection optical unit configured to image the object field into an image field; and the entrance pupil transfer optical unit is configured to set an imaging scale of the imaging of the pupil facets onto the entrance pupil with a position of the pupil facet mirror relative to the object field staying the same.
7. The illumination optical unit of claim 6, wherein the entrance pupil transfer optical unit comprises a mirror that displaceable relative to the pupil facet mirror to set the imaging scale of the imaging of the pupil facets onto the entrance pupil.
8. The illumination optical unit of claim 7, wherein a mirror of the entrance pupil transfer optical unit has a settable optical power.
9. The illumination optical unit of claim 6, wherein a mirror of the entrance pupil transfer optical unit has a settable optical power.
10. The illumination optical unit of claim 1, wherein the pupil facet mirror is configured to set a pupil facet distance of adjacent pupil facets perpendicular to a normal on a reflection surface of the pupil facets.
11. The illumination optical unit of claim 10, wherein the pupil facets along the pupil facet distance are displaceable relative to one another on a pupil facet carrier of the pupil facet mirror.
12. The illumination optical unit of claim 1, wherein: the field facet mirror is displaceable relative to the light source image to set a distance between the field facets and the light source image; and the field facets of the field facet mirror have a settable an optical power.
13. The illumination optical unit of claim 12, wherein the illumination optical unit is configured so that a displacement of the field facet mirror relative to the light source image to set the distance between the field facets and the light source image does not lead to a change in the light path along the illumination channels between the light source image and the object field.
14. The illumination optical unit of claim 1, wherein: the field facets of the field facet mirror have a settable an optical power. the field facet mirror is tiltable over-all; the pupil facet mirror is tiltable over-all; the pupil facet mirror is displaceable relative to the light source image to set the distance between the field facets and the pupil facets; and at least one additional mirror is present in the illumination light beam path of the illumination optical unit between the light source image and the object field.
15. The illumination optical unit of claim 1, further comprising an entrance pupil superposition optical unit downstream of the pupil facet mirror in the illumination light beam path, wherein: the entrance pupil superposition optical unit is configured to image the pupil facets into an entrance pupil of a downstream projection optical unit configured to image the object field into an image field; the entrance pupil transfer optical unit is configured to set an imaging scale of the imaging of the pupil facets onto the entrance pupil with a position of the pupil facet mirror relative to the object field staying the same; and e field facets of the field facet mirror have a settable an optical power.
16. An illumination system, comprising: an illumination optical unit according to claim 1; and a light source configured to produce the illumination light.
17. An optical system, comprising: an illumination optical unit according to claim 1; and a projection optical unit configured to image the object field into an image field.
18. An apparatus comprising: an illumination optical unit according to claim 1; a projection optical unit configured to image the object field into an image field; and a light source configured to produce the illumination light, wherein the apparatus is a projection exposure apparatus.
19. The apparatus of claim 18, further comprising: an object holder comprising an object displacement drive to displace the object along an object displacement direction; and a wafer holder comprising a wafer displacement drive to displace a wafer in a manner synchronized with the object displacement drive.
20. A method of using a projection exposure apparatus comprising an illumination optical unit and a projection optical unit, the method comprising: using the illumination optical unit to illuminate a lithography mask; and using the projection optical unit to project at least a part of the lithography mask onto a region of a light-sensitive layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Exemplary embodiments of the disclosure are explained in greater detail below with reference to the drawings, in which:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
EXEMPLARY EMBODIMENTS OF THE DISCLOSURE
[0035]
[0036] The radiation source 2 is an EUV radiation source having an emitted used radiation in the range of between 5 nm and 30 nm. This may be a plasma source, for example a GDPP (gas discharge-produced plasma) source or an LPP (laser-produced plasma) source. A radiation source based on a synchrotron or on a free electron laser (FEL) may also be used for the radiation source 2. Information about such a radiation source is able to be found by the person skilled in the art for example from U.S. Pat. No. 6,859,515 B2. EUV radiation 16 which emanates from the radiation source 2, in particular the used illumination and imaging light that illuminates the object field 5, is focused by a collector 17. A corresponding collector is known from EP 1 225 481 A.
[0037] Downstream of the collector 17, the EUV radiation 16 propagates through an intermediate focal plane 18 before being incident on a field facet mirror 19. An intermediate focus 18a of the illumination light 16 is present in the intermediate focal plane 18. The intermediate focus 18a represents an image of the light source 2.
[0038] The field facet mirror 19 is a first facet mirror of the illumination optical unit 4. The field facet mirror 19 includes a plurality of reflective field facets, which are not depicted in
[0039] The EUV radiation 16 is also referred to hereinafter as illumination light or as imaging light.
[0040] Downstream of the field facet mirror 19, the EUV radiation 16 is reflected by a pupil facet mirror 20. The pupil facet mirror 20 is a second facet mirror of the illumination optical unit 4. The pupil facet mirror 20 is arranged in a pupil plane of the illumination optical unit 4, which is optically conjugate with respect to the intermediate focal plane 18 and with respect to a pupil plane of the projection optical unit 10 or coincides with the pupil plane. The pupil facet mirror 20 has a plurality of reflective pupil facets, which are not depicted in
[0041] The field facets of the field facet mirror 19 are imaged into the object field 5 superposed on one another with the aid of the pupil facets of the pupil facet mirror 20 and an imaging optical assembly downstream thereof in the form of a transfer optical unit 21 with mirrors 22, 23 and 24, denoted by the order in the beam path. The last mirror 24 of the transfer optical unit 21 is a grazing incidence mirror. Depending on the design of the illumination optical unit 4, the transfer optical unit 21 can also be dispensed with entirely or partially.
[0042] The arrangement of the field facets and of the pupil facets is such that in each case a partial beam of the illumination light 16 is guided over exactly one of the field facets and over exactly one of the pupil facets along an illumination channel from the light source 2 to the object field 5. The field facet mirror 19 is in this case a component of a field facet transfer optical unit for imaging a light source image along in each case one of the illumination channels onto one of the pupil facets. The pupil facet mirror is in this case a component of a pupil facet transfer optical unit for superimposing imaging of the field facets into the object field 5.
[0043] Illumination light 16, which is guided, for example, in the object plane 6 to larger absolute x values than the x dimension of the object field 5, can be guided to a plurality of energy or dose sensors, of which
[0044] The control device 24b is, among other things, connected for signal transmission to tilt actuators for the field facets 25 of the field facet mirror 19 and to further displacement actuators for components of the various designs of the illumination optical unit that are described below and are displaceable in a settable manner.
[0045] In order to simplify the description of positional relationships,
[0046] The x-dimension over the object field 5 or the image field 11 is also referred to as the field height. The object displacement direction extends parallel to the y-axis.
[0047] Local Cartesian xyz-coordinate systems are plotted in the further figures. The x-axes of the local coordinate systems extend parallel to the x-axis of the global coordinate system according to
[0048]
[0049] The field facets 25 can be designed so they are tiltable between a plurality of tilt positions by way of an actuator.
[0050] The field facet mirror 19 according to
[0051] The field facet mirror 19 according to
[0052]
[0053] Each of the field facets 25 serves to transfer a part of the illumination light 16, i.e. an illumination light partial beam 16.sub.i, from the light source 2 toward one of the pupil facets 29.
[0054] Below, in a description of the illumination light partial beams 16.sub.i, the assumption is made that the associated field facet 25 is in each case illuminated to the maximum extent, i.e. over its entire reflection surface. In this case, a peripheral contour of the illumination light partial beam 16.sub.i coincides with a peripheral contour of the illumination channel, which is why the illumination channels are also denoted by 16.sub.i below. The respective illumination channel 16.sub.i represents one possible light path of an illumination light partial beam 16.sub.i illuminating the associated field facet 25 to the maximum extent, via the further components of the illumination optical unit 4.
[0055] For each of the illumination channels 16.sub.i, the transfer optical unit 21 respectively includes one of the pupil facets 29 for transferring the illumination light partial beam 16.sub.i from the field facet 25 toward the object field 5.
[0056] In each case one illumination light partial beam 16.sub.i, of which two illumination light partial beams 16.sub.i (i=1, . . . , N; N: number of the field facets) are shown schematically in
[0057] The illumination optical unit 4 of the projection exposure apparatus 1 is configured for the settable specification of a spatial resolution for illuminating an entrance pupil 31 of the projection optical unit 10 with the illumination light 16. A variant of this embodiment is explained below with reference to
[0058]
[0059] Downstream of the intermediate focus 18a, the beam path of an illumination channel 16.sub.i between the intermediate focus 18a and the object field 5 is shown. Downstream of the intermediate focus 18a, an envelope 32 of the entire illumination of a far field is also shown in the region of an arrangement plane 33 of the field facet mirror 19. This envelope 32 can also be understood as the numerical aperture of the intermediate focus 18a.
[0060]
[0061] With the present distance FF1 between the intermediate focal plane 18 and the field facet mirror arrangement plane 33, the numerical aperture of the intermediate focus 18a is so large that a total of five field facets 25 lying next to one another in the xz-plane are illuminated with the illumination light 16. Accordingly, five illumination channels 16.sub.i are then obtained from this illumination, that is, in addition to the illumination channel 16.sub.i shown in
[0062]
[0063] Due to the smaller distance FF2 in the arrangement according to
[0064] In the arrangement according to
[0065] Due to the more concentrated illumination of a smaller number of the pupil facets 29, a smaller degree of pupil filling can be realized with the arrangement according to
[0066] As indicated in
[0067] The advantage of such an improved spatial resolution is illustrated with reference to
[0068]
[0069] The object structures diffract the illumination light 16 in dependence on the type of the illuminated structures on the reticle 7.
[0070] These orders of diffraction 36, 37 overlap with the entrance pupil EP in crescent-shaped overlap regions 38, 39. Only light that actually propagates through the entrance pupil 31 of the projection optical unit 10 into these overlap regions 38, 39 contributes to the imaging of the object structures. It is accordingly important to specify the illumination of the entrance pupil EP with the illumination optical unit 4 so that it is spatially resolved such that the overlap regions 38, 39 are well illuminated, wherein other regions of the entrance pupil EP can remain unilluminated.
[0071]
[0072] For the settable specification of the spatial resolution of the illumination light illumination of the entrance pupil EP, the distance FF.sub.i between the field facet mirror 19 and the intermediate focus 18a is selected depending on the size of the images of the pupil facets 29 within the entrance pupil EP and depending on the size of the overlap regions 40, 41, 42, which depends on the object structures, as explained above with reference to
[0073] The field facets 25.sub.i of the field facet mirror 19 can be designed with an optical power that is specifiable in a settable manner. This can be used to adapt the imaging of the intermediate focus 18a onto the respective pupil facets 29.sub.i to the respective distance FF.sub.i between the field facet mirror 19 and the intermediate focus 18a. For the settable optical power specification of the field facets 25.sub.i, these can be designed as adaptive optical units. For example, it is possible to specify a deflection of the respective field facet 25.sub.i in a controlled manner using an individually assigned actuator. Alternatively or additionally, each of the field facets 25.sub.i can be formed from a plurality of individual mirrors, which in turn are displaceable relative to one another and/or tiltable relative to one another via respective actuators for specifying different optical powers of the field facet 25.sub.i.
[0074] A variant for specifying different distances FF.sub.i between the field facet mirror 19 and the intermediate focus 18a is explained with reference to
[0075] In the case of the illumination optical unit 4 according to
[0076] When the illumination-optical components are arranged between the intermediate focal plane 18 and the reticle 7, there is a first distance FF1 between the field facet mirror 19 and the intermediate focus 18a.
[0077]
[0078] Compared to the arrangement of the illumination-optical components according to
[0084] The distance between the condenser mirror 43 and the reticle 7 can be identical in
[0085] The arrangement of the illumination-optical components between the intermediate focus 18a and the reticle 7 described in
[0086] A further embodiment of a design of the illumination optical unit 4 for the settable specification of a spatial resolution of the illumination of the entrance pupil of the projection optical unit 10 is explained below with reference to
[0087] In the embodiment according to
[0088] On the basis of the settable specification of the imaging scale of the imaging of the pupil facets 29 into the entrance pupil in the entrance pupil plane 31, the spatial resolution of the illumination light illumination of the entrance pupil in the entrance pupil plane 31 can in turn be adapted to specify the pupil filling degree.
[0089] This specification of the imaging scale takes place with the relative position of the pupil facet mirror 20 relative to the object field 5 staying the same.
[0090]
[0091] Using
[0092] The pupil facets 29 are designed such that they are displaceable perpendicularly to a normal N on a respective reflection surface 53 of the pupil facets 29 so that a spatial resolution of the illumination of the entrance pupil EP can be specified in a settable manner. Actuators 54 individually assigned to the pupil facets 29 can be used to specify this displacement.
[0093] This displaceability is illustrated in
[0094]
[0095] During the projection exposure, at least one part of the reticle 7 in the object field 5 is imaged, with the aid of the projection exposure apparatus 1, onto a region of a light-sensitive layer on the wafer 13 in the image field 11 for the lithographic production of a microstructured or nanostructured component, in particular of a semiconductor component, for example a microchip. Here, a check is initially performed as to which object structures are to be imaged on the reticle 7. Depending on this, the spatial resolution of the illumination light illumination of the entrance pupil EP of the projection optical unit 10 is specified with the aid of at least one of the illumination optical unit variants described above. The reticle 7 and the wafer 13 are then moved synchronously in time in the y-direction continually in the scanning operation for the projection exposure.