CURRENT SENSOR
20230040496 · 2023-02-09
Inventors
- Johannes Gießibl (Amerang, DE)
- Julius Beck (Munich, DE)
- Florian Burghardt (Neuching, DE)
- Ibai Sarria (Munich, DE)
- Allen Carl Bonnici (Mosta, MT)
Cpc classification
G01R15/148
PHYSICS
G01R15/207
PHYSICS
International classification
Abstract
A current sensor has at least one support element that is configured to carry at least one sensing coil of at least two sensing coils of the current sensor. The support element has at least one face on which at least one sensing coil is arranged. The sensing coil is to be used in connection with a current transferring conductor. The at least two sensing coils differ from each other in respect of at least one of an angular orientation of the individual sensing coil relative to a longitudinal axis of the current transferring conductor and/or a vertical distance of the individual sensing coil relative to the current transferring conductor.
Claims
1. A current sensor comprising: at least two sensing coils; at least one support element adapted and configured for carrying at least one sensor coil of the at least two sensing coils, the at least one support element having at least one face on which the at least one sensing coil is arranged; and a current transferring conductor adapted and configured for use with the at least one support element; wherein the at least two sensing coils differ from each other in respect to at least one of: (i) an angular orientation of the individual sensing coil relative to a longitudinal axis of the current transferring conductor; and (ii) a vertical distance or position of the individual sensing coil relative to the current transferring conductor.
2. The current sensor according to claim 1 characterized in that the current transferring conductor is a busbar.
3. The current sensor according to claim 1 characterized in that one of the at least two the sensing coils is connected with at least one of the support element, with the other of the at least two sensing coils, and with the current transferring conductor in a common mode rejection.
4. The current sensor according to claim 1 characterized in that the support element extends through a bore provided in the current transferring conductor.
5. The current sensor according to claim 1 characterized in that the at least two sensing coils are arranged at respective angles relative to a longitudinal axis of the current transferring conductor, where the angles of the sensing coils relative to the longitudinal axis differ from each other.
6. The current sensor according to claim 1 characterized in that the at least two sensing coils are arranged are respective angles relative to a longitudinal axis of the current transferring conductor, where the angles of the sensing coils relative to the longitudinal axis are identical to each other.
7. The current sensor according to claim 1 characterized in that one of the at least two the sensing coils is arranged on a face of the support element directed towards the current transferring conductor.
8. The current sensor according to claim 1 characterized in that one of the at least two the sensing coils is arranged on a face of the support element facing away from the current transferring conductor.
9. The current sensor according to claim 1 characterized in that the at least two sensing coils are arranged on opposite faces of the support element, where the opposite faces of the support element face away from each other.
10. The current sensor according to claim 1 characterized in that the at least two sensing coils are arranged symmetrically on respective faces of the support element.
11. The current sensor according to claim 1 characterized in that the at least two sensing coils are arranged in the direction of the longitudinal axis of the current transferring conductor.
12. The current sensor according to claim 1 characterized in that the at least two sensing coils are arranged transverse to the longitudinal axis of the current transferring conductor.
13. The current sensor according to claim 1 characterized in that the support element carries the at least two sensing coils and is connected to the current transferring conductor.
Description
DESCRIPTION OF DRAWINGS
[0136] The disclosure is explained in more detail below by way of four examples, wherein:
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[0169]
[0170] In
[0171] In
DETAILED DESCRIPTION
[0172]
[0173] Each support element 1, 2 provides a face 4, 5, looking towards the current transferring conductor 3, respectively.
[0174] On the face 4, 5, looking towards the current transferring conductor 3, each support element 1, 2 carries a sensing coil 6, 7.
[0175] The partial view p 2 of
[0176] A current 8 is flowing in direction of a longitudinal axis 9 of the current transferring conductor 3, producing a magnetic field 10.
[0177] With the support element 1, 2 not shown, the sensing coils 6, 7 are arranged in the vicinity of the current transferring conductor 3.
[0178] Thus, each sensing coil 6, 7 is exposed to the magnetic field 10.
[0179] The partial view p 3 of
[0180] An angular orientation 13 of the sensing coil 6, 7 relative to the longitudinal axis 9 of the current transferring conductor 3 and/or relative to the magnetic field 10 provides a sensitivity of the sensing coil 6, 7 relative to the magnetic field 10 of approximately 70%.
[0181] An angular orientation 14 of the sensing coil 6, 7 relative to the magnetic field 10 of the current transferring conductor 3, relative to the longitudinal axis 9 of the current transferring conductor 3 leads to a sensitivity of the sensing coil 6, 7 of 40%.
[0182] An angular orientation, approximately perpendicular to the magnetic field 10 provides a sensitivity of the sensing coil 6, 7 of 0%.
[0183] A partial view p 1 of
[0184] The support element 1, 2 extends through the bore 16 of the current transferring conductor 3.
[0185] The support element 1, 2 provides two sensing coils 6, 7.
[0186] The sensing coils 6, 7 have different polarities 17.
[0187] A partial view p 2 of
[0188] The support element 1, 2 extends through the bore 16.
[0189] The support element 1, 2 has two faces.
[0190] The faces 4, 5 of the support element 1, 2 are looking into opposite directions, relative to each other.
[0191] The partial view p 3 of
[0192] A current 8 extending along the longitudinal axis 9 generates a magnetic field 10, extending radially, relative to the longitudinal axis 9 of the current transferring conductor 3.
[0193] The support element 1, 2 extends through the bore 16 of the current transferring conductor 3.
[0194] The sensing coils 6, 7 arranged on the faces 4 and 5 of the support element 1 have an angular orientation 12 relative to the magnetic field 10 extending through the bore 16.
[0195] The angular orientation 12 of the sensing coil 6, 7 leads to a sensitivity of the sensing coil 6, 7 of 100%.
[0196]
[0197] The support element 1, 2 shows two faces 4, 5.
[0198] Each of the face 4, 5 carries two sensing coils 6, 7.
[0199] On the face 4 of the support element 1, 2 the sensing coils 6, 7 are arranged on either side of the current transferring conductor 3.
[0200] On the face 5 of the support element 1, 2 the sensing coils 6, 7 are arranged on one side of the current transferring conductor 3 relative to the longitudinal axis 9 of the current transferring conductor 3.
[0201] The partial view p 2 of
[0202] In the partial view p 2 on the face 4 of the support element 1, 2 there are sensing coils 6, 7.
[0203] The sensing coils 6, 7 are arranged parallel relative to the current transferring conductor 3.
[0204] In the partial view p 2 of
[0205] The partial view p 3 of
[0206]
[0207] The partial views p 1, p 2 and p 3 of
[0208] In the partial views p 1 and p 2 of
[0209] However, the support element 1, 2 shows one sensing coil 6 and 7 on each of its faces 4, 5 respectively.
[0210] In the partial views p 1 and p 2 of
[0211] The face 5 of the support element 1, 2 is looking away from the current transferring conductor 3.
[0212] Thus, the radial distance of the sensing coil 6 relative to the current transferring conductor 3 is smaller than the radial distance of the sensing coil 7 relative to the current transferring conductor 3. The sensing coil 7 is positioned on the face 5 of the support element 1, 2.
[0213] When the current 8 is flowing through the current transferring conductor 3 along the longitudinal axis 9 of the current transferring conductor 3, a magnetic field 10 is generated.
[0214] The arrangement of the sensing coils 6 and 7 on both faces 4 and 5 of the support element 1, 2 leads to a different exposure of the sensing coils 6 and 7 relative to the magnetic field 10.
[0215] The different exposure of the sensing coils 6 and 7 to the magnetic field 10 is due to the angular orientation of the sensing coils 6 and 7 relative to the current transferring conductor 3 and the magnetic field 10.
[0216]
[0217] Each support element 1, 2 carries an individual sensing coil 6, 7 arranged on the face 4, 5 of the support element 1, 2 looking towards the current transferring conductor 3.
[0218] Both support elements 1, 2, are spaced from the current transferring conductor 3. Thus, the individual sensing coils 6, 7 are also arranged at a distance to the current transferring conductor 3.
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[0220]
[0221] In order to position the second sensing coil of the pair of the sensing coils the inclination angle of the first sensing coil relative to the longitudinal axis of the busbar is mirrored around the longitudinal axis of the busbar.
[0222] Relative to the longitudinal axis of the busbar the inclination angles of the first and the second sensing coils relative to the longitudinal axis of the busbar are equal.
[0223] Mirroring the inclination angle of the first sensing coil around the longitudinal axis of the busbar leads to a mirrored inclination angle of the second sensing coil.
[0224] The inclination angles of the both sensing coils (first sensing coil and second sensing coil) are of the same size but have opposite signs.
[0225] As an effect, mirroring the inclination angle around the longitudinal axis of the busbar leads to opposite measurement signals of the sensing coils relative to the busbar.
[0226] The sensing coil frequently comes with a core arranged in a bobbin. The space between the core and the bobbin may lead to an inaccuracy of the results of the measurement performed by the sensing coil.
[0227] A further inaccuracy is due to the angle between the two sensing coils (first sensing coil and second sensing coil). The inclination angles of the first sensing coil and the second sensing coil relative to the longitudinal axis of the busbar are of the same size but have opposite signs. The greater the angle between the two coils, the greater the measurement inaccuracy of the coils.
[0228] The measurement inaccuracies are mathematically eliminated by subtracting the measurement results of the first and the second sensing coils from one another. The subtraction of the measurement results of the individual sensing coils leads to the mathematical elimination of the mechanical inaccuracy that may arise as a result of the physical arrangement of the sensing coil relative to the busbar and/or as a result of the space between the core and the bobbin.
[0229] By reducing the angle between the sensing coils having mirrored inclination angles around the longitudinal axis of the busbar, the influence of an external magnetic field on the sensing coils (first and second sensing coils) is significantly reduced.
[0230] The measurement signal of the sensing coil is influenced by an external magnetic field resulting in a magnetic noise disturbance influencing the measurement signal of the sensing coil. The subtraction of the measurement results of the individual sensing coils helps to further improve the so called signal to noise ratio.
[0231]
[0232] The Ampere values (A) are plotted on the X-axis of the coordinate system.
[0233] The corresponding output voltage values (Vout; in mV) are shown on the Y-axis.
[0234] Different curves are shown in the coordinate system of
[0235] Each coil 6, 7 has a different angular orientation 12, 13, 14, 15 relative to the current transferring conductor 3.
[0236] In the example of
[0237] Thus, depending on the angular orientation of the sensing coils 6, 7 relative to the current transferring conductor 3 each sensing coil 6, 7 has different output voltage values (Vout; in mV).
[0238]
[0239] On the X-axis of
[0240] The Y-axis gives the corresponding output voltage values (Vout; in mV).
[0241] Each curve shown in
[0242] The mains frequency is the frequency of the electric energy supply by means of an alternating voltage in the electricity network.
[0243] In
[0244] In
[0245] Each curve of
[0246] In
[0247]
[0248] The different curves of
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[0250] The curves of
[0251] Each curve of
[0252] The curves of
[0253] First group: vertical distance 2.5 mm
[0254] Second group: vertical distance 5 mm
[0255] Third group: vertical distance 7.5 mm
[0256] Fourth group: vertical distance 1.5 mm.
[0257] Also, each group of the vertical distances refers to coils 6, 7 having different numbers of windings.
[0258] Within each group of vertical distances, the coils 6, 7 refer to different mains frequencies.
[0259]
[0260] In accordance with
[0261] In
[0262] On the Y-axis the corresponding voltage (V) is shown.
[0263] Curve CH1 refers to the coil 6 having an angular orientation relative to the longitudinal axis 9 of the current transferring conductor 3 of 5°.
[0264] The curve CH2 represents a coil 7, with the coil 7 having an angular orientation relative to the longitudinal axis 9 of the current transferring conductor 3 of −5°.
[0265] In addition, to
[0266] The parallel curves CH1′ and CH2′ show that both sensing coils 6 and 7 respectively, are exposed to an external magnetic influence.
[0267]
[0268] The degrees (°)of the angular orientation of the sensing coil 6, 7 relative to the longitudinal axis 9 of the current transferring conductor 3 is plotted on the X-axis.
[0269] On the Y-axis Ampere values of the current flowing through the current transferring conductor 3 are shown.
[0270] The Ampere values (A) on the Y-axis start at approximately 150 A.
[0271] On the X-axis of
[0272] The curves shown in
[0273] The expected winding sensitivity of the coils 6, 7 is shown in
[0274]
[0275] On the faces 4 and 5 of the support elements 1 and 2 one can see sensing coils 6 and 7.
[0276] The lines of the magnetic field 10 extend radially relative to the longitudinal axis 9 of the current transferring conductor 3.
[0277] The magnetic flux density is given in tesla (B) according to the column on the left.
[0278] The arrows shown in
[0279]
[0280] The values of the magnetic flux density (B) of the magnetic field 10 are given in the column on the left of
[0281]
[0282] Contrary to
[0283] Contrary to
[0284]
[0285] Depending on the angular orientation 12, 13, 14, 15 of the individual sensing coils 6, 7, the sensing coils 6, 7 are referred to as L1 and L5; L2 and L6; L3 and L7; L4 and L8.
[0286] In
[0287] In the example of
[0288]
[0289] The flow of the current is directed along the longitudinal axis 9 of the current transferring conductor 3.
[0290] In
[0291] Also, the coils L4 and L8, shown in
[0292] Relative to the longitudinal axis 9 of the current transferring conductor 3 one of the coils L4 and L8 is positioned on the upper side of the current transferring conductor 3 whereas the other one of the coils L4 and L8 is positioned on the lower side of the current transferring conductor 3.
[0293] Being arranged on the upper side and on the lower side of the current transferring conductor 3, the coils L4 and L8 have an opposite direction of orientation relative to the lines of the magnetic field.
[0294] As a result, the coils L4 and L8 have a higher magnetic field of about 140 Gauss.
[0295] Contrary to the coils L4 and L8, in
[0296] Due to the direction of orientation of the sensing coils L5 and L1 relative to the lines of the magnetic field, the sensing coils L5 and L1 have the lowest magnetic field 10 of about 0.5 G.
[0297]
[0298] The X-axis of the coordinate system of
[0299] In the example of
[0300] The sensing coils 6, 7 are spaced about 1.45 mm from the current transferring conductor 3.
[0301] The coordinate system shows the total of the magnetic flux density (B) for different lines inside each sensing coil 6, 7.
[0302] The various lines inside the sensing coil 6, 7 represent different distances (1 mm to 10 mm) between the current transferring conductor 3 and the sensing coil 6, 7.
[0303] The X-axis of the coordinate system represents distances ranging from 0 mm to 6 mm.
[0304] Whereas the Y-axis shows magnetic flux density values (B) in tesla, representing different lines inside the coils 6, 7.
[0305] By way of example in
[0306]
[0307] In
[0308] In its transverse orientation relative to the longitudinal axis 9 of the common transferring conductor 3, the coil 6, 7 is positioned in an 90° angle relative to the longitudinal axis 9 of the current transferring conductor 3.
[0309]
[0310] Being arranged on the upper side and on the lower side of the current transferring conductor 3, coils L4 and L8 have an opposite orientation relative to the lines of the magnetic field.
[0311] Also, the sensing coils L8 and L4 are arranged at different distances relative to the current transferring conductor 3, with the distances ranging from 1 mm to 10 mm.
[0312] Depending on the distance of the sensing coil L8 and L4 relative to the current transferring conductor 3 and depending on the orientation of the individual coil L8 and L4 relative to the lines of the magnetic field, the density of the magnetic field 10 relative to the centre of an A-wire of the coil ranges from −14.4 to −6.1 and from 6.1 to 14.14, respectively.
[0313]
[0314] Two coils 6 and 7 extend through the bore 16 of the current transferring conductor 3.
[0315] The current transferring conductor 3 is cut at right angles to the longitudinal axis 9 of the current transferring conductor 3.
[0316] The current flows along the longitudinal axis 9 of the current transferring conductor 3.
[0317] Thus, the lines of the magnetic field 10 extend radially relative to the longitudinal axis 9 of the current transferring conductor 3, with the lines of the magnetic field 10 extend through the bore 16 of the current transferring conductor 3.
[0318]
[0319] The arrow Y extends through the bore 16 perpendicular to the current transferring conductor 3.
[0320] Whereas the arrow x extends in a plane of the current transferring conductor 3.
[0321] The illustration of
[0322] However,
[0323]
[0324] Depending on the current flowing through the current transferring conductor 3 each sensing coil L1 and L2 has an individual magnetic field 10.
[0325] However, the magnetic lines of the magnetic fields 10 of the sensing coil L1 and L2 are oriented in opposite directions.
[0326]
[0327] The magnetic flux density of
[0328]
[0329] The magnetic field hot spots are formed near the edges of the
[0330] The edges of the bore 16 decrease gradually to the centre of each flux gate sensor.
[0331] Thus, the magnetic field hot spot reaches a value of 4.5 m tesla.
[0332]
[0333] In the case of a bore 16 extending through the current transferring conductor 3, the maximum magnetic field at the centre of the flux gate is about 4.9 mT.
[0334]
[0335] In
LIST OF REFERENCE
[0336] 1 Support element
[0337] 2 Support element
[0338] 3 Current transferring conductor
[0339] 4 Face of the support element
[0340] 5 Face of the support element
[0341] 6 Sensing coil
[0342] 7 Sensing coil
[0343] 8 Current
[0344] 9 Longitudinal axis
[0345] 10 Magnetic field
[0346] 11 Vicinity of the current transferring conductor
[0347] 12 Angular orientation
[0348] 13 Angular orientation
[0349] 14 Angular orientation
[0350] 15 Angular orientation
[0351] 16 Bore
[0352] 17 Polarity of the sensing coil
[0353] 18 Opposing face
[0354] 19 Opposing face
[0355] 20 Horizontal distance