Method for Operating a Hydraulic Actuator
20230037821 · 2023-02-09
Inventors
Cpc classification
F16D25/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/3024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/5014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/1045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D48/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/70406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D43/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method for operating a hydraulic actuator for a prime mover or a drive device of a vehicle includes determining that the hydraulic actuator is to be actuated via an actuating system and detecting an operating variable influenced by a filling state of the hydraulic actuator indicative of pressure conditions in the hydraulic actuator, with the operating variable being separate from actuator operating variables of the hydraulic actuator and the actuating system. The method further includes pressurizing the actuator during a fast fill phase to one or more pressures over a fast fill time period in response to determining that the hydraulic actuator is to be actuated. The fast fill time period and the one or more pressures are adjusted as a function of the operating variable under certain operating conditions. Additionally, the method includes pressurizing the actuator during a pressure build-up phase after the fast fill phase.
Claims
1-24: (canceled)
25. A method for operating a hydraulic actuator (K0) for a prime mover or a drive device of a vehicle, the method comprising: determining that the hydraulic actuator (K0) is to be actuated via an actuating system controllable to adjust a fill level of a liquid operating medium in the hydraulic actuator (K0), the actuating system having a pressure-adjusting device controllable by an electronic control unit; detecting an operating variable (g, s), the operating variable (g, s) being influenced by a filling state of the hydraulic actuator (K0) indicative of pressure conditions in the hydraulic actuator (K0), the operating variable (g, s) being separate from an actuator operating variable (p) of the hydraulic actuator (K0) and an actuator operating variable (p) of the actuating system; pressurizing the hydraulic actuator (K0) during a fast fill phase to one or more pressures over a fast fill time period in response to determining that the hydraulic actuator (K0) is to be actuated, with the fast fill time period and the one or more pressures being adjusted as a function of the operating variable (g, s) under certain operating conditions; and pressurizing the hydraulic actuator (K0) during a pressure build-up phase after the fast fill phase.
26. The method of claim 25, wherein the actuator operating variable (p) of the hydraulic actuator (K0) is measured neither directly nor indirectly in the actuating system or in the hydraulic actuator (K0).
27. The method of claim 25, wherein the hydraulic actuator is a friction-locking shift element (K0).
28. The method of claim 27, wherein the friction-locking shift element (K0) is a multi-disk clutch or a multi-disk brake.
29. The method of claim 28, wherein the friction-locking shift element (K0) couples an internal combustion engine (VKM) to a drive train of the vehicle.
30. The method of claim 25, wherein the hydraulic actuator (K0) is a friction-locking shift element (K1, K2) within a drive device (DK).
31. The method of claim 25, wherein the hydraulic actuator (K0) is a hydraulic accumulator.
32. The method of claim 25, wherein the hydraulic actuator (K0) is a hydraulic cylinder with a piston.
33. The method of claim 32, wherein the hydraulic actuator (K0) is a device for actuating shifting rails.
34. The method of claim 27, wherein the vehicle includes at least one prime mover (EM, VKM), the operating variable (s) being an operating variable of the at least one prime mover (EM, VKM).
35. The method of claim 34, wherein the operating variable (s) is a torque of the at least one prime mover (EM, VKM), the pressure conditions in the friction-locking shift element (K0) being inferred based on a temporal profile of the torque of the at least one prime mover (EM, VKM).
36. The method of claim 34, wherein the operating variable (s) is a rotational speed of the at least one prime mover (EM, VKM), the pressure conditions in the friction-locking shift element (K0) being inferred based on a temporal profile of the rotational speed of the at least one prime mover (EM, VKM).
37. The method of claim 34, wherein the at least one prime mover comprises an electric motor (EM), the operating variable (s) being a current consumption profile over time (t) of the electric motor (EM), the pressure conditions in the friction-locking shift element (K0) and the filling state in the friction-locking shift element (K0) being inferred based on the current consumption profile over time (t) of the electric motor (EM).
38. The method of claim 25, wherein a fast fill pressure (p) during the fast fill phase is changed depending on a profile (s(t)) of the operating variable (s) over time (t).
39. The method of claim 25, wherein a fast fill pressure (p) is changed depending on a gradient (g(t)) of a profile of the operating variable (s) over time (t).
40. The method of claim 25, wherein a fast fill pressure (p) is changed depending on a temporal profile of the operating variable as well as a gradient (g(t)) of the temporal profile over time (t).
41. The method of claim 25, wherein the certain operating conditions comprises when a transmission of the vehicle is in an operating state in which air accumulations are expected.
42. The method of claim 41, wherein air accumulations are expected when one or both of the vehicle transmission was shut off before a certain minimum time and an oil temperature of the vehicle transmission is below a certain value.
43. A drive device (DK) for a vehicle, the drive device (DK) comprising the hydraulic actuator (K0) operated by the method of claim 25.
44. The drive device of claim 43, wherein one or both of the hydraulic actuator (K0) and the actuating system does not have a sensor for detecting the actuator operating variable (p).
45. The drive device of claim 44, wherein the drive device is one of a multi-ratio automatic planetary transmission, a dual-clutch transmission (DK), a continuously variable automatic transmission, an axle drive, or a wheel drive.
46. A vehicle, comprising the hydraulic actuator (K0) operated by the method of claim 25 and at least one prime mover (EM, VKM).
47. The vehicle of claim 46, including a drive device having the hydraulic actuator (K0) operated by the method of claim 25, wherein the drive device is an automatic transmission, a dual-clutch transmission, an axle drive, or a wheel drive.
48. The vehicle of claim 46, wherein one or both of the hydraulic actuator (K0) and the actuating system does not have a sensor for detecting the actuator operating variable (p).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Exemplary embodiments of a method according to the prior art as well as of methods according to the invention are described in greater detail in the following, wherein:
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION
[0046] Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
[0047]
[0048] The target pressure pS1 is an idealized profile, which corresponds, for example, to an electric current, which is output by an electronic control unit to a valve device, such as, for example, an electronic pressure actuator. Therefore, the pressure in the shift element and also its temporal profile are adjustable by this electric current. An electronic pressure actuator is an actuator that converts an electric current into a hydraulic pressure. The part of the hydraulic system that encompasses the valve device up to the shift element is also referred to as an actuating system or actuating path. The drive device or the vehicle includes such electronic pressure actuators.
[0049] Against this background, the represented target pressure profile pS1 is to be understood such that the target pressure profile pS1 is actually an electric current that activates an electronic pressure actuator and adjusts a hydraulic pressure according to an ideally proportional relationship. The steep, pressure peak-like increase of the target pressure profile pS1 at a point in time t0 to a pressure value p11 is not to be understood such that the actual pressure profile pI1 should increase to this value, but rather that the pressure value p11 corresponds to an excessive current value, by which the electronic pressure actuator is transferred out of the rest condition into the operating condition.
[0050] If a friction-locking shift element is to be transferred from a disengaged state, in which only a drag torque is transmittable between the shift element halves, into an engaged state, then, after the described activation of the electronic pressure actuator at the point in time t0, the target pressure pS1 is controlled to a pressure value p12 at a point in time t1, and so the volume of the friction-locking shift element, which is still pressureless, is filled as quickly as possible with the operating medium, usually hydraulic or transmission oil. This is the beginning of a so-called fast fill phase. After the point in time t1, the pressure in the shift element is raised to a pressure value p13 in a flat increase up to a point in time t11 such that the shift element halves are preloaded against one another counter to elastic forces, wherein the contact force upon the shift element halves is still too low, however, to enable a torque transmission that could be utilized for a vehicle operation. After a complete filling and preload have been achieved, the fast filling is ended by reducing the pressure in a very steep manner to a pressure value p14, which is reached at a point in time t12. At this point, a ramp-like pressure build-up now begins, which is concluded once a pressure value pC is reached at a point in time tC, where the shift element is now completely engaged and the torque is transmittable from the input side to the output side without slip. The period of time from t0 to t12 is also referred to as the fast fill time or the fast fill phase.
[0051] The target pressure pS1 is configured for an ideal filling of the actuating system. The deviation between the target pressure profile pS1 and the actual pressure profile p11 shown in the diagram in
[0052]
[0053] The additional volume that has arisen due to the air pockets is theoretically compensated for by an appropriate extension of the fast fill time. The diagram in
[0054] The diagram in
[0055] If the extension time and, thereby, the fast fill time is selected to be too long and a fast fill pressure p43 is reduced too late, as shown with reference to the example in
[0056] The consequences of not achieving the appropriate extension time become apparent from the representations of the actual pressure profiles at different fast fill times or extension times. In practical applications, the setting of an appropriate extension time is highly problematic, since the amount of air in the actuating system is not known. Due to the serious disadvantages of an actual pressure profile pI4 in combination with an extension time that is too long, the tendency in practical applications is to select an extension time that is too short, as in
[0057] As mentioned at the outset, this disadvantage is to be eliminated by arranging a pressure sensor in the actuating system and in the shift element. As a result, it is possible to observe the pressure build-up in the shift element and, thereby, select the extension time that is appropriate to the situation. The disadvantage, however, is the high costs and a high outlay of parts associated with additional pressure sensors.
[0058] The diagram in
[0059] If a pressure sensor were now arranged in the actuating system, this pressure increase could act as a criterion at the point in time t51 for triggering an abrupt reduction of the fast fill pressure or of the target pressure profile pS5, wherein, however, an essential problem addressed by the invention is that of avoiding the outlay of a pressure sensor. Without a pressure sensor in the actuating system and, therefore, without a measurement of the actual pressure pI5, its increase cannot be noticed. Since the increase of the actual pressure profile pI5 affects other operating variables outside the hydraulic actuator in the drive device or of the vehicle, however, which are already detected in an electronic control unit in order to fulfill the functions of the drive device, this is utilized according to the invention to infer the actual pressure profile pI5, as shown in
[0060] On the basis of the criterion that is to tag an end of the fast fill phase, the target value of the fast fill pressure is abruptly reduced, at the point in time t51, from the pressure value p53 to a pressure value p54, which is reached at a point in time t52. This now yields an extension time Δt4 from t12 to t52 for the fast fill phase as compared to the point in time t11. Due to the pressure drop, the actual pressure profile pI5 does not continue to increase, but rather dwells at the pressure value p55 for a certain length of time and follows, with a slight time delay, the target pressure profile pS5 in the ramped increasing pressure build-up phase. The pressure value pC, as the target value, is likewise reached by the actual pressure profile pI5 having a drag error with a slight time delay as compared to a desired point in time tC5 and with the same slope as the target pressure profile pS5.
[0061] Regardless of the air volumes present in the actuating system, the correct extension time is now always set and the air volume is now always appropriately taken into account due to the control of the fast fill pressure on the basis of the criterion.
[0062] If the expected response does not take place by the end of the regular fast fill time, the filling activation is maintained until an expected response is observed. The filling activation is suitably concluded at the point in time at which the expected response is observed. Here, “suitably” means that the operating sequence is either abruptly terminated or a conclusion or transition process is carried out, or a further time is activated as an overrun.
[0063] This example is based on an automatic transmission that is a dual-clutch transmission having a hybrid design. The diagrammatic configuration thereof is represented in
[0064] The prime mover is an internal combustion engine or an electric motor or a hybrid drive including an internal combustion engine and an electric machine.
[0065] If, in the case of the dual-clutch transmission in
[0066] In the present system, therefore, use is made of the fact that the electric motor EM must counteract the internal combustion engine VKM drag torque (when the internal combustion engine VKM is not running) coupled in via the clutch K0 in order to maintain the rotational speed, for example, when the vehicle is at a standstill with an active idling speed controller. In situations in which the clutch K0 is to be actuated based on the driving strategy (for example, starting the internal combustion engine VKM at a standstill), an observation of the response is made on the basis of suitable signals (for example, torques or rotational speeds in the drive train. Here, the signal value as well as the change of the signal value (gradient) are observed and evaluated.
[0067] The current consumption is detected in the electronic control unit as a signal s for the torque, which is represented over time in the diagram in
[0068] Further operating variables, the signal or the derivative of which are usable as a criterion, are all signals, in principle, that permit an inference of the actual torque applied at the shift element. These operating variables are, for example, a torque balance at the electric motor EM, the rotational speed profile of the electric motor EM, the rotational speed profile of the internal combustion engine VKM, the torque of the internal combustion engine VKM, and signals from a torque sensor, a system pressure sensor, a flow rate sensor, an acceleration sensor, or a position sensor.
[0069] At the point in time t51, a response to the increase of the actual pressure profile pI5 in
[0070]
[0071] At the point in time t61, an extension time Δt5 is appended as compared to the target pressure profile pS1, within which the fast fill pressure is reduced from the pressure value p62 to a pressure value p63, which is reached at a point in time t62, in order to more slowly fill the shift element at the end of the fast fill phase such that the response is less pronounced up to the conclusion of the activation. It is useful, however, to maintain a minimum level. At the point in time t62, the fast fill pressure is held constant at the pressure value p63 until the response of the operating variable, which acts as a criterion, takes place at a point in time t63, whereupon the fast fill pressure in the target pressure profile pS6 is abruptly reduced to a pressure value p64, which is to be reached at a point in time t64. The actual pressure profile pI6, which increased toward the end of the fast fill phase, i.e., before the point in time t64, since the volume to be filled was full, now remains constant, due to the decrease of the target pressure profile pS6, at a pressure value p65, which deviates only slightly from the desired pressure value p64 and follows the target pressure profile pS6 with a drag error in parallel with the same slope up to the pressure value pC at a point in time tC8 as the target value.
[0072] In the case of highly actuation-sensitive systems, in order not to always have to wait, in principle, for a response, which then results in disruptive responses, the observation is activated only when air is probably in the system and the shutoff is then carried out in a timely manner. This is the case, for example, after long standstill times, during intense cooling of the drive device during the standstill, or during operating conditions with heavy oil foaming.
[0073] Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
TABLE-US-00001 Reference characters DK dual clutch EM electric motor g gradient g(t) time profile of the gradient K0 clutch K1 first clutch of the dual clutch K2 second clutch of the dual clutch p pressure p0 pressure value p11 pressure value p12 pressure value p13 pressure value p14 pressure value p22 pressure value p23 pressure value p24 pressure value p32 pressure value p33 pressure value p34 pressure value p42 pressure value p43 pressure value p44 pressure value p45 pressure value p52 pressure value p53 pressure value p54 pressure value p55 pressure value p62 pressure value p63 pressure value p64 pressure value p65 pressure value pC pressure value pI1 actual pressure profile pI2 actual pressure profile pI3 actual pressure profile pI4 actual pressure profile pI5 actual pressure profile pI6 actual pressure profile pS1 target pressure profile pS2 target pressure profile pS3 target pressure profile pS4 target pressure profile pS5 target pressure profile pS6 target pressure profile s signal s(t) time profile of the signal t time t0 point in time t1 point in time t11 point in time t12 point in time t22 point in time t32 point in time t41 point in time t42 point in time t51 point in time t52 point in time t61 point in time t62 point in time t63 point in time t64 point in time tC point in time tC2 point in time tC3 point in time tC4 point in time tC5 point in time tC8 point in time Δt1 time difference Δt2 time difference Δt3 time difference Δt4 time difference Δt5 time difference VKM internal combustion engine