GEAR UNIT AND POWERTRAIN FOR A VEHICLE
20230037558 · 2023-02-09
Inventors
- Michael Wechs (Weissensberg, DE)
- Fabian Kutter (Kressbronn, DE)
- Thomas MARTIN (Weissensberg, DE)
- Oliver SCHAUDT (Koln, DE)
Cpc classification
F16H2200/2035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
F16H48/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2048/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
F16H3/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A gear unit includes: a stepped planetary gearset, and first and second gear shifting elements. The stepped planetary gearset has first and second sun gears, a first ring gear and a plurality of stepped planet gears rotatably mounted at a first planet carrier. The first ring gear is connected to an output shaft of the gear unit thus being fixed with respect to rotation relative to it. The first planet carrier is connected to a housing and fixed with respect to rotation relative to it. The first gear shifting element drivingly connects the second sun gear to an electric machine in a closed state, and the second gear shifting element drivingly connects the first sun gear to an electric machine in a closed state. One of the two gear shifting elements is in the closed state for driving the output shaft in rotation.
Claims
1. A gear unit (3) for a powertrain (2) of an at least partially electrically driven vehicle (1), comprising: a stepped planetary gearset (4); a first gear shifting element (5); and d a second gear shifting element (6), wherein the stepped planetary gearset (4) has a first sun gear (7a), a second sun gear (7b), a first ring gear (8) and a plurality of stepped planet gears (10) rotatably mounted at a first planet carrier (9), wherein the first ring gear (8) is connected to an output shaft (12) of the gear unit (3) so as to be fixed with respect to rotation relative to it, wherein the first planet carrier (9) is connected to a housing (13) so as to be fixed with respect to rotation relative to it, wherein the first gear shifting element (5) is configured to drivingly connect the second sun gear (7b) to an electric machine (11) in a closed state, wherein the second gear shifting element (6) is configured to drivingly connect the first sun gear (7a) to an electric machine (11) in a closed state, and wherein one of the first and second gear shifting elements (5, 6) is in the closed state for driving the output shaft (12) in rotation.
2. The gear unit (3) according to claim 1, wherein the first gear shifting element (5) is configured as a positively engaging shifting element.
3. The gear unit (3) according to claim 1, wherein the first gear shifting element (5) is configured as a frictionally engaging shifting element.
4. The gear unit (3) according to claim 1, wherein the second gear shifting element (6) is configured as a positively engaging shifting element.
5. The gear unit (3) according to claim 1, wherein the second gear shifting element (6) is configured as a frictionally engaging shifting element.
6. The gear unit (3) according to claim 1, wherein the two gear shifting elements (5, 6) are configured jointly as a double shifting element (41).
7. A powertrain (2) for an at least partially electrically driven vehicle (1), comprising: the gear unit (3) according to claim 1; an electric machine (11) and a differential (16) configured to drivingly connect the gear unit (3) to two driven shafts (18a, 18b) arranged coaxial to an output axis (17).
8. The powertrain (2) according to claim 7, wherein the differential (16) is configured as bevel gear differential.
9. The powertrain (2) according to claim 8, further comprising a planetary gear assembly (14) which is drivingly connected to the output shaft (12) of the gear unit (3) and has at least a first planetary gearset (15).
10. The powertrain (2) according to claim 9, wherein the first planetary gear set (15) of the planetary gear assembly (14) has a third sun gear (20), a second ring gear (21) which is fixed with respect to the housing, and a plurality of planet gears (23) rotatably mounted at a second planet carrier (22), wherein the third sun gear (20) is connected to the first ring gear (8b) of the gear unit (3) so as to be fixed with respect to rotation relative to it.
11. The powertrain (2) according to claim 10, wherein a differential carrier (16a) of the differential (16) is connected to the second planet carrier (22) of the planetary gear assembly (14) so as to be fixed with respect to rotation relative to it.
12. The powertrain (2) according claim 11, wherein the gear unit (3) and/or the differential (16) are/is arranged at least partially or completely spatially inside of a rotor (19) of the electric machine (11).
13. The powertrain (2) according to claim 12, wherein at least a first transmission stage (24) is drivingly arranged between the output shaft (12) of the gear unit (3) and the differential (16).
14. The powertrain (2) according to claim 7, wherein the differential (16) is configured as an integral differential (25) which has a second planetary gearset (26) and a third planetary gearset (27), wherein each planetary gearset (26, 27) is drivingly connected to a respective driven shaft (18a, 18b), wherein a first output torque is transmittable to the first driven shaft (18a) by the second planetary gearset (26), and wherein a supporting torque of the second planetary gearset (26) is convertible in the third planetary gearset (27) in such a way that a second output torque corresponding to the first output torque is transmittable to the second driven shaft (18b).
15. The powertrain (2) according to claim 14, wherein the integral differential (25) and the driven shafts (18a, 18b) are adapted to be arranged coaxial to an output axis (17) of the vehicle (1).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The invention will be described in the following with reference to drawings depicting the various embodiment forms of the invention. Like or similar elements are designated with consistent reference numerals. In particular, the drawings show:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS
[0044]
[0045] The gear unit 3 from
[0046] When the first gear shifting element 5 is in a closed state and the second gear shifting element 6 is in an open state, the second sun gear 7b is connected to the input shaft 29 so as to be fixed with respect to rotation relative to it so that a motive power of the electric machine 11 is transmitted via the second sun gear 7b to the stepped planet gears 10 and from there via the first ring gear 8 to the output shaft 12 of the gear unit 3. When the second gear shifting element 6 is in a closed state and the first gear shifting element 5 is in an open state, the first sun gear 7a is connected to the input shaft 29 so as to be fixed with respect to rotation relative to it so that a motive power of the electric machine 11 is transmitted via the first sun gear 7a to the stepped planet gears 10 and from there via the first ring gear 8 to the output shaft 12 of the gear unit 3. In an open state of the respective gear shifting element 5, 6, no torque is transmitted via the respective gear shifting element 5, 6. When both gear shifting elements 5, 6 are closed, a park lock function is realized because blocking is brought about when both sun gears 7a, 7b of the stepped planetary gearset 4 are fixed against relative rotation.
[0047]
[0048] According to
[0049]
[0050] In the present case, the differential 16 is configured as a bevel gear differential and drivingly connects the gear unit 3 via the planetary gear assembly 14 to the two driven shafts 18a, 18b arranged coaxial to an output axis 17, the second driven shaft 18b being guided through the gear unit 3 and the planetary gear assembly 14 in the present instance. The bevel gear differential 16 known from the prior art has two output elements on the wheel side which are configured as a first driven wheel 16b and second driven wheel 16c. The driven wheels 16b, 16c mesh, respectively, with a compensating element 16d, 16e. The compensating elements 16d, 16e are mounted in a differential carrier 16a so as to be rotatable around their own axes. The first driven wheel 16b is connected to the first driven shaft 18a so as to be fixed with respect to rotation relative to it, and the second driven wheel 16c is connected to the second driven shaft 18b so as to be fixed with respect to rotation relative to it. The differential carrier 16a of the differential 16 is connected via an intermediate shaft 32 to the second planet carrier 22 so as to be fixed with respect to rotation relative to it, the intermediate shaft 32 being guided through the gear unit 3 coaxial to the input shaft 29 and output shaft 12 of the gear unit 3 and connected to the differential carrier 16a. The differential 16 is arranged spatially completely inside of the rotor 19 of the electric machine 11 in order to save axial installation space. Accordingly, in this case the output axis 17 extends coaxial to an input axis 33 of the vehicle 1, and a rotational axis of the rotor 19, the input shaft 29 and the output shaft 12 of the gear unit 3 are arranged coaxial to the input axis 33. The gear unit 3 is arranged axially between the electric machine 11 and the differential 16 on one side and the planetary gear assembly 14 on the other side.
[0051] The powertrain 2 according to
[0052] The first planetary gearset 15 of the planetary gear assembly 14 is configured as a negative planetary gearset and comprises a third sun gear 20 connected to the output shaft 12 of the gear unit 3 so as to be fixed with respect to rotation relative to it, a stationary second ring gear 21 connected to the housing 13 so as to be fixed with respect to rotation relative to it, and a plurality of planet gears 23 rotatably mounted at a second planet carrier 22. The third sun gear 20 is connected to the first ring gear 8 of the gear unit 3 via output shaft 12 so as to be fixed with respect to rotation relative to it such that the planetary gear assembly 14 is subsequently operatively connected to the output shaft 12 on the drive side. The output of the planetary gear assembly 14 is carried out via the second planet carrier 22 which is connected to a differential carrier 16a of the differential 16 so as to be fixed with respect to rotation relative to it. The differential 16 is configured as a bevel gear differential and is further identical to the differential 16 according to
[0053] The differential 16 drivingly connects the gear unit 3 to the driven shafts 18a, 18b via the planetary gear assembly 14. In the present case, the first driven shaft 18a is guided axially through the gear unit 3 and the electric machine 11. The planetary gear assembly 14 is arranged axially between the electric machine 11 and the gear unit 3 on the one hand and the differential 16 on the other hand. Alternatively, it is conceivable that the differential 16 is also arranged together with the gear unit 3 spatially inside of the rotor 19 of the electric machine 11 in order to save additional axial installation space. The differential 16 is drivingly connected to the second planet carrier 22 via an intermediate shaft 32. The intermediate shaft 32 is arranged coaxial to the output shaft 12 of the gear unit 3. The output axis 17 is also arranged coaxial to an input axis 33 in this case.
[0054] The powertrain 2 according to
[0055] In contrast to the powertrains 2 according to
[0056] A first output torque is transmittable to the first driven shaft 18a by the second planetary gearset 16. A supporting torque of the second planetary gearset 26 acting opposite the first output torque is transmitted to the third planetary gearset 27 and is convertible in the third planetary gearset 27 in such a way that a second output torque corresponding to the first output torque is transmittable to the second driven shaft 18b. The integral differential 25 is configured as a planetary gear assembly. The integral differential 25 is operatively connected to the gear unit 3 via the input shaft of the integral differential 25 which is simultaneously the output shaft 12 of the gear unit 3. The output at the integral differential 25 is carried out via the two driven shafts 18a, 18b. In other words, a motive power is distributed to two driven shafts 18a, 18b by the integral differential 25. In the present case, the first driven shaft 18a extends through the gear unit 3 and the electric machine 11. The second driven shaft 18b extends away from the powertrain 2 in the opposite direction. Due to the fact that the integral differential 25 which increases a torque coming from the gear unit 3 is arranged after the gear unit 3 at the end of the powertrain 2, the component parts arranged upstream thereof in the power flow can be configured comparatively small and slender so that production is made more economical and the overall weight of the powertrain 2 is reduced. The driven shafts 18a, 18b, the integral differential 25, the electric machine 11 and the gear unit 3 are arranged coaxial to the input axis 33 of the gear unit 3 and to the output axis 17 of the vehicle 1.
[0057] The output shaft 12 of the gear unit 3 is connected to a fourth sun gear 34a of the second planetary gearset 26 so as to be fixed with respect to rotation relative to it. Accordingly, the first ring gear 8 is connected to the fourth sun gear 34a so as to be fixed with respect to rotation relative to it. The transmission of power from the second planetary gearset 26 to the third planetary gearset 27 is carried out via a coupling shaft 35 which is connected to a third ring gear 36a of the second planetary gearset 26 so as to be fixed with respect to rotation relative to it on the one hand and, on the other hand, is connected to a fifth sun gear 34b of the third planetary gearset 27 so as to be fixed with respect to rotation relative to it. In particular, the coupling shaft 35, the third ring gear 36a and the fifth sun gear 34b are connected integral with one another. The coupling shaft 35 with the third ring gear 36a and the fifth sun gear 34b can also be configured as a ring gear which has not only an inner toothing but also an outer toothing. A plurality of second planetary gears 37a is arranged spatially between the fourth sun gear 34a and the third ring gear 36a, in the present instance so as to be rotatable on a rotatably mounted third planet carrier 38a. Further, a plurality of third planetary gears 37b which are arranged in the present case so as to be rotatable on a fourth planet carrier 38b fixed with respect to the housing are arranged on the same radially extending plane and radially outside of the second planetary gearset 26 spatially between the fifth sun gear 34b and a fourth ring gear 36b of the third planetary gearset 27. The first output on the first driven shaft 18a is carried out via the third planet carrier 38a of the second planetary gearset 26, which third planet carrier 38a is connected to the first driven shaft 18a so as to be fixed with respect to rotation relative to it. The second output on the second driven shaft 18b is carried out via the fourth ring gear 36b of the third planetary gearset 27, which fourth ring gear 36b is connected to the second driven shaft 18b so as to be fixed with respect to rotation relative to it.
[0058] According to a fourth embodiment example of the powertrain 2 shown in
[0059] In the present case, the two gear shifting elements 5, 6 of the gear unit 3 are configured as disk-type shifting elements which realize in each instance a frictionally engaging connection between the input shaft 29 of the gear unit 3 and the first sun gear 7a or second sun gear 7b, respectively, in the closed state. In this regard, it is advantageous that both traction shifts and coasting shifts can be power-shifted between the gear steps E1 and E2, or vice versa. The load during shifting processes between the gear steps E1, E2 can be supported by the first gear shifting element 5 until the second gear shifting element 6 is completely open or closed, or vice versa, thereby preventing a load decrease at the output particularly during shifting processes. In other words, the gear shifting elements 5, 6 are configured as disk-type shifting elements. Consequently, the powertrain 2 according to
[0060] A fifth embodiment example of the powertrain 2 is shown in
[0061] The two gear shifting elements 5, 6 of the gear unit 3 are arranged directly adjacent one another coaxial to the input axis 33 and together form a double shifting element 41 which combines the two gear shifting elements 5, 6. In the present case, the two gear shifting elements 5, 6 are configured as jaw-type shifting elements as in the embodiment example according to
[0062] Thus, while there have been shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
REFERENCE CHARACTERS
[0063] 1 vehicle [0064] 2 powertrain [0065] 3 gear unit [0066] 4 stepped planetary gearset [0067] 5 first gear shifting element [0068] 6 second gear shifting element [0069] 7a first sun gear [0070] 7b second sun gear [0071] 8 first ring gear [0072] 9 first planet carrier [0073] 10 stepped planet gears [0074] 11 electric machine [0075] 12 output shaft of the gear unit [0076] 13 housing [0077] 14 planetary gear assembly [0078] 15 first planetary gearset [0079] 16 differential [0080] 16a differential carrier [0081] 16b first driven wheel of the differential [0082] 16c second driven wheel of the differential [0083] 16d compensating element of the differential [0084] 16e compensating element of the differential [0085] 17 output axis [0086] 18a first driven shaft [0087] 18b second driven shaft [0088] 19 rotor of the electric machine [0089] 20 third sun gear [0090] 21 second ring gear [0091] 22 second planet carrier [0092] 23 first planet gear [0093] 24 first transmission stage [0094] 25 integral differential [0095] 26 second planetary gearset [0096] 27 third planetary gearset [0097] 28 wheel of the vehicle [0098] 29 input shaft of the gear unit [0099] 30 stator of the electric machine [0100] 31a first toothed wheel of the stepped planetary gear [0101] 31b second toothed wheel of the stepped planetary gear [0102] 32 intermediate shaft [0103] 33 input axis [0104] 34a fourth sun gear of the integral differential [0105] 34b fifth sun gear of the integral differential [0106] 35 coupling shaft of the integral differential [0107] 36a third ring gear [0108] 36b fourth ring gear [0109] 37a second planet gear [0110] 37b third planet gear [0111] 38a third planet carrier [0112] 38b fourth planet carrier [0113] 39a third toothed wheel of the transmission stage [0114] 39b fourth toothed wheel of the transmission stage [0115] 39c fifth toothed wheel of the transmission stage [0116] 39d sixth toothed wheel of the transmission stage [0117] 40 second transmission stage [0118] 41 double shifting element [0119] E1 first gear [0120] E2 second gear