Self-Erecting Tower System and Associated Methods
20200347634 ยท 2020-11-05
Assignee
Inventors
Cpc classification
F05B2240/9151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D13/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04H12/344
FIXED CONSTRUCTIONS
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E04H12/34
FIXED CONSTRUCTIONS
Abstract
A self-erecting structure system including an external structure apparatus including a plurality of external structure modules, each module comprising a plurality of legs, an internal structure apparatus configured to be temporarily be positioned within an area bounded by the external structure apparatus, the internal structure apparatus comprising a plurality of internal structure modules, and a platform member comprising, an inner aperture through which the internal structure apparatus may pass, an internal structure locking device, a plurality of outer apertures through which legs of the external structure apparatus may pass, a plurality of external structure locking devices, a primary lifting system, and a secondary lifting system configured. One of the primary lifting system and the second lifting system may raise the internal structure apparatus until a lower end thereof can be fixedly attached to the platform member. The platform member is configured to fixedly attach to the internal structure apparatus.
Claims
1. A self-erecting structure system comprising: an external structure apparatus comprising: a base module comprising: a plurality of base leg members configured to fixedly attach to an anchoring structure at a lower end thereof; and a plurality of bracing members configured to fixedly attach to adjacent base leg members; a plurality of intermediate modules comprising: a plurality of intermediate leg members configured to attach to at least one of an upper end of a base leg member and an upper end of an intermediate leg member at a lower end thereof; a plurality of bracing members configured to fixedly attach to adjacent intermediate leg members; and an upper module comprising: a plurality of upper leg members; and a plurality of bracing members configured to fixedly attach to adjacent upper leg members; an internal structure apparatus configured to be temporarily be positioned within an area bounded by the external structure apparatus, the internal structure apparatus comprising a plurality of internal structure modules; and a platform member comprising: an inner aperture within which the internal structure apparatus may pass through; an internal structure locking device configured to lock the platform member to the internal structure; a plurality of outer apertures through which one of a base leg member, and intermediate leg member, and an upper leg may pass through; a plurality of external structure locking devices configured to lock the platform member to at least one of the base leg members, the intermediate leg members, and the upper leg members; a primary lifting system configured to removably attach to one of the external structure apparatus and internal structure apparatus to elevate the platform member; and a secondary lifting system configured to removably attach to an upper module or a portion thereof or an internal structure module, and further configured to lift the upper module and portions thereof, and internal structure modules and portions thereof; wherein one of the primary lifting system and the second lifting system is configured to raise the internal structure apparatus until a lower end thereof can be fixedly attached to the platform member; and wherein the platform member is configured to fixedly attach to the lower end of the internal structure apparatus in an installed configuration.
2. The self-erecting structure system of claim 1 wherein the platform member comprises: a center member comprising the inner aperture; and a plurality of platform arms extending outward from the center member, the plurality of platform arms each comprising an outer aperture of the plurality of outer apertures.
3. The self-erecting structure system of claim 1 wherein the primary lifting system comprises a plurality of primary lifting devices.
4. The self-erecting structure system of claim 3 wherein: the plurality of primary lifting devices comprises a number of primary lifting devices equal in number to the number of arms comprised by the plurality of outer apertures and fixedly attached to the platform member. each primary lifting device is fixedly attached to an arm of the plurality of arms.
5. The self-erecting structure system of claim 3 wherein at least one primary lifting device of the plurality of primary lifting devices comprises a crane apparatus.
6. The self-erecting structure system of claim 1 wherein the primary lifting system comprises a least one of a strand jack, a rack and pinion system, a winch, a hoist, a pinned climbing jack system, a lifting ratchet system, an electric linear actuator, a hydraulic linear actuator, and a reciprocating hydraulic ram.
7. The self-erecting structure system of claim 1 wherein the secondary lifting system comprises a plurality of secondary lifting devices.
8. The self-erecting structure system of claim 7 wherein: the plurality of secondary lifting devices comprises a number of secondary lifting devices equal in number to the number of outer apertures fixedly attached to the platform member.
9. The self-erecting structure system of claim 7 wherein at least one secondary lifting device of the plurality of secondary lifting devices comprises a crane apparatus.
10. The self-erecting structure system of claim 1 wherein the platform member comprises a load attachment apparatus configured to attach to a load; and the load is elevated as the platform member is elevated.
11. The self-erecting structure system of claim 1 wherein: the internal structure apparatus is cylindrical; and the inner aperture is positioned at a center of the center member.
12. The self-erecting structure system of claim 1 wherein: the internal structure apparatus is a lattice structure comprising: a plurality of internal leg members; and a plurality of internal bracing members configured to fixedly attach to adjacent internal leg members; and the platform member comprises a plurality of inner apertures configured to permit an internal leg member of the plurality of internal leg members to pass therethrough.
13. The self-erecting structure system of claim 1 wherein at least one of the plurality of outer apertures is configured to facilitate the a base leg member, an intermediate leg member, or an upper leg member positioned to be non-parallel with the other leg members and non-orthogonal to a plane defined by the platform member.
14. The self-erecting structure system of claim 1 wherein each of the primary lifting system and the secondary lifting system comprises at least one of a hydraulic system, a pneumatic system, and an electrical system.
15. The self-erecting structure system of claim 1 wherein each of the primary lifting system and the secondary lifting system comprises at least one of a linear system and a rotary system.
16. The self-erecting structure system of claim 1 further comprising: a second internal structure apparatus configured to be temporarily be positioned within an area bounded by the internal structure apparatus, the second internal structure apparatus comprising a plurality of second internal structure modules; and a load comprising a second platform member, the second platform member comprising: an inner aperture within which the second internal structure apparatus may pass through; a second internal structure locking device configured to lock the second platform member to the second internal structure; a plurality of second outer apertures through which a leg member of the internal structure may pass through; a plurality of second external structure locking devices configured to lock the second platform member to a leg member of the internal structure; a primary lifting system configured to removably attach to one of the internal structure apparatus and the second internal structure apparatus to elevate the second platform member; and a secondary lifting system configured to removably attach to an upper module or a portion thereof or an internal structure module to raise the upper module or portion thereof of internal structure module to the second platform member.
17. A method of constructing a structure comprising: positioning above an anchoring structure a platform member comprising: an inner aperture; an internal structure locking device; a plurality of outer apertures; a plurality of external structure locking devices; a primary lifting system; and a secondary lifting system; positioning a plurality of base leg members of a base module through the outer apertures; attaching a lower end of the plurality of base leg members to the anchoring structure; attaching the primary lifting system to at least one of the base leg members of the plurality of base leg members; elevating the platform member to an upper end of the plurality of base leg members using the primary lifting system; lifting a plurality of intermediate leg members to the platform member using the secondary lifting system; fixedly attaching a lower end of the plurality of intermediate leg members to the upper end of the plurality of base leg members; elevating the platform member to an upper end of the plurality of intermediate leg members using the primary lifting system; lifting a plurality of upper leg members to the platform member using the secondary lifting system; fixedly attaching a lower end of the plurality of upper leg members to the upper end of the plurality of intermediate leg members; elevating the platform member to an upper end of the plurality of upper leg members using the primary lifting system; fixedly attaching the platform member to an upper end of the upper leg members; lifting an internal structure apparatus using one of the primary lifting system and the second lifting system; and fixedly attaching the internal structure apparatus to the platform member.
18. The method of constructing a structure of claim 17 further comprising: attaching a load to the platform member; attaching the load to an upper end of the internal structure apparatus; and detaching the load from the platform member prior to lifting the internal structure apparatus.
19. The method of constructing a structure of claim 18 wherein the load is attached to the platform member at a location remote from the anchoring structure, the method further comprising transporting the platform member with the load attached thereto to the anchoring structure.
20. The method of constructing a structure of claim 17 wherein the anchoring structure is at least one of caissons, piles, piers, drilled shafts, footings, and any other foundation.
21. The method of constructing a structure of claim 17 wherein the anchoring structure is operable to move itself and constructed structure attached thereto, the method further comprising operating the anchoring structure to move the constructed structure.
22. A self-erecting structure system comprising: an external structure apparatus comprising: a base module comprising: a plurality of base leg members configured to fixedly attach to an anchoring structure at a lower end thereof; and a plurality of bracing members configured to fixedly attach to adjacent base leg members; a plurality of intermediate modules comprising: a plurality of intermediate leg members configured to attach to at least one of an upper end of a base leg member and an upper end of an intermediate leg member at a lower end thereof; a plurality of bracing members configured to fixedly attach to adjacent intermediate leg members; and an upper module comprising: a plurality of upper leg members; and a plurality of bracing members configured to fixedly attach to adjacent upper leg members; an internal structure apparatus configured to be temporarily be positioned within an area bounded by the external structure apparatus, the internal structure apparatus comprising a plurality of internal structure modules; and a platform member comprising: a center member comprising an inner aperture within which the internal structure apparatus may pass through; an internal structure locking device configured to lock the platform member to the internal structure; a plurality of arms extending outward from the center member, each arm comprising an outer aperture through which one of a base leg member, an intermediate leg member, and an upper leg may pass through; a plurality of external structure locking devices configured to lock the platform member to at least one of the base leg members, the intermediate leg members, and the upper leg members; a primary lifting system configured to removably attach to one of the external structure apparatus and internal structure apparatus to elevate the platform member; and a secondary lifting system comprising a plurality of secondary lifting systems configured to removably attach to an upper module or a portion thereof or an internal structure module, and further configured to lift the upper module and portions thereof, and internal structure modules and portions thereof, each secondary lifting system fixedly attached to an arm of the plurality of arms; wherein one of the primary lifting system and the second lifting system is configured to raise the internal structure apparatus until a lower end thereof can be fixedly attached to the center member; wherein at least one secondary lifting device of the plurality of secondary lifting devices comprises a crane apparatus; and wherein the center member is configured to fixedly attach to the lower end of the internal structure apparatus in an installed configuration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Some embodiments of the present invention are illustrated as an example and are not limited by the figures of the accompanying drawings, in which like references may indicate similar elements.
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION OF THE INVENTION
[0033] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Those of ordinary skill in the art realize that the following descriptions of the embodiments of the present invention are illustrative and are not intended to be limiting in any way. Other embodiments of the present invention will readily suggest themselves to such skilled persons having the benefit of this disclosure. Like numbers refer to like elements throughout.
[0034] Although the following detailed description contains many specifics for the purposes of illustration, anyone of ordinary skill in the art will appreciate that many variations and alterations to the following details are within the scope of the invention. Accordingly, the following embodiments of the invention are set forth without any loss of generality to, and without imposing limitations upon, the claimed invention.
[0035] In this detailed description of the present invention, a person skilled in the art should note that directional terms, such as above, below, upper, lower, and other like terms are used for the convenience of the reader in reference to the drawings. Also, a person skilled in the art should notice this description may contain other terminology to convey position, orientation, and direction without departing from the principles of the present invention.
[0036] Furthermore, in this detailed description, a person skilled in the art should note that quantitative qualifying terms such as generally, substantially, mostly, and other terms are used, in general, to mean that the referred to object, characteristic, or quality constitutes a majority of the subject of the reference. The meaning of any of these terms is dependent upon the context within which it is used, and the meaning may be expressly modified.
[0037] An embodiment of the invention, as shown and described by the various figures and accompanying text, provides a system and method for a self-erecting structure system. Referring to
[0038] The plurality of outer apertures 114 may be configured to permit portions of an external structure apparatus to pass therethrough. Any number of outer apertures 114 is contemplated and included within the scope of the invention. While the present embodiment comprises four outer apertures 114, three or more outer apertures 114 is specifically contemplated. The number of outer apertures 114 may be equal in number to the number of leg members comprised by the external structure apparatus, which is typically three or four, but may be greater. Similar to the inner aperture 112, the outer apertures may have a geometry configured to conform to the geometry of the leg members of the external structure apparatus, including the shapes mentioned herein above. In the current embodiment, the platform member 110 comprises a plurality of arms 115, each arm of the plurality of arms 115 defining an outer aperture 114. The plurality of arms 115 may be attached to and extend outward from the center member 113. In some embodiments, the plurality of arms 115 may be formed separate from the center member 113 and attached after being formed. In some embodiments, the plurality of arms 115 and the center member 113 may be integrally formed as a single structure.
[0039] The platform member 110 may further comprise a plurality of external structure locking devices 116. The plurality of external structure locking devices 116 may be configured to lock the platform member 110 to a portion of the external structure apparatus, preventing the platform member from translating vertically. The external structure locking devices 116 may be selectively locked and unlocked, allowing the platform member 110 to be elevated or de-elevated as desired and then locked at a particular elevation for conducting construction activity.
[0040] A base module 120 of an external structure apparatus is also shown. The base module comprises a plurality of base leg members 122 having lower ends thereof configured to fixedly attach to an anchoring structure for the external structure apparatus. The anchoring structure may be any type of foundation as is known in the art, including, but not limited to, of caissons, piles, piers, drilled shafts, footings. Accordingly, the base leg members 122 may be configured to facilitate attachment to these various types of foundation. In the present embodiment, the base leg members 122 comprise flange footings 124 that extend radially outward from a lower end of the base leg members 122.
[0041] Referring now to
[0042] In the present embodiment, the self-erecting structure system 200 further comprises a load 220. The load 220 may be removably attached to the platform member 210. The load 220 may be advantageously attached to the platform member 210 at ground level, and even prior to construction, as will be discussed in greater detail herein below. The load 220 may include any device, apparatus, or structure that is intended to be positioned at an elevation on the structure to be constructed. Types of loads include, but are not limited to, wind turbines and their constituent parts, such as nacelles, communications devices such as mobile phone transceivers, electrical infrastructure devices, liquid storage containers, and the like. Accordingly, the platform member 210 may be configured to include a load attachment apparatus configured to facilitate the attachment and detachment of the load 220 thereto.
[0043] The self-erecting structure system 200 further comprises an external structure apparatus 230 and an internal structure apparatus 250. A base module 232 of the external structure apparatus 230 is shown, substantially similar to the base module 120 of
[0044] As shown in
[0045] The platform member 210 may further comprise a secondary lifting system 216. The secondary lifting system 216 may be configured to removably attach to the internal structure module 250 and lift the internal structure module 250. The secondary lifting system 216 may comprise one or more secondary lifting devices that may be selected from the types of devices listed for the primary lifting devices above.
[0046] As shown in
[0047] Referring now specifically to
[0048] The installation of several intermediate modules 235, 255 of the external and internal structure apparatuses 230, 250, is contemplated and included within the scope of the invention. Any number of intermediate modules 235, 255 may be installed in order to achieve a desired height of the external structure apparatus 230, and by extension of the entire structure. Additional details regarding the external structure apparatus 230 are provided below.
[0049] Additionally, in some embodiments, the primary lifting system 215 may be configured to elevate itself along the external structure apparatus 230. In such embodiments, the primary lifting system 215 may be configured to detach itself from the platform member 210 while remaining attached to the external structure apparatus 230 and operate to elevate and de-elevate along the legs of the external structure apparatus 230.
[0050] It is contemplated and included within the scope of the invention that only a primary lifting system 215 may be comprised by the platform member 210. In such embodiments, the primary lifting system 215 may be configured to be selectively attached to one of the external structure apparatus 430 and the internal structure apparatus 450 at a given time. In such embodiments, the platform member 410 may not comprise a secondary lifting system.
[0051] In some embodiments, it may be necessary or desired for one, some, or all of the legs of the external structure apparatus 230 to be generally non-parallel with the other legs of thereof. In such embodiments, the outer apertures 214 may be configured to permit legs of the external structure apparatus to pass there through at non-parallel angles, such that the legs are not parallel to the platform module 210.
[0052] Referring now to
[0053] Referring now to
[0054] Once construction of the external structure apparatus 430 is complete, the internal structure apparatus 450 remains within a space bounded by the external structure apparatus 430. One or more external structure locking devices may be operated to lock the platform member 410 to the external structure apparatus 430 to prevent the relative movement thereof while permitting the disengagement of the primary lifting system 415 from the external structure apparatus 430 to facilitate the in the lifting of the internal structure apparatus 450, if so desired. The load 420 may be detached from the platform member 410 and fixedly attached to an upper end of the internal structure apparatus 430. Such attachment may be accomplished by any means or method as is known in the art, as described above. One the load 420 is attached to the internal structure apparatus 450, the secondary lifting system 414 may operate to lift the internal structure apparatus 450, translating the multiple plurality of modules 452 through an inner aperture of the platform member 410 as described hereinabove, until the entire or nearly the entire internal structure apparatus 450 is positioned above the platform member 410 and no longer within the area bounded by the external structure apparatus 430. Once so positioned, the platform member 410 may be fixedly attached to a lower portion of the internal structure apparatus 450, such as a lowest module 452 thereof. Such attachment may be accomplished by one or more internal structure locking devices comprised by the platform member 410, said internal structure locking devices being operable to prevent the unintended detachment of the internal structure apparatus 450 from the platform 410. Any type of locking system as is known in the art is contemplated and included within the scope of the invention. The platform member 410 remains installed on the structure, serving as the transitional piece between the external tower structure 430 and the internal tower structure 450.
[0055] Referring now to
[0056] Referring now to
[0057] In some embodiments, the transportation device 630 may not be a discrete structure, but instead comprise a plurality of wheels, treads, or other ground interface devices and a motor or other driving device operable to turn the ground interface devices. The ground interface devices and the driving device may both be removably attachable to one or both of the platform member 610 and the load 620. In some embodiments, the driving device may be a vehicle to which the platform member 610 or the load 620 may be hitched. When attached and operated, the ground interface device and the driving device may transport the platform member 610 and the load 620 as described above to the desired location and then be detached.
[0058] In some embodiments, the anchoring structure to which a self-erecting structure system may be constructed upon may itself be operable to move once the structure is constructed. The anchoring structure may then be operate to move the structure. In further embodiments, the anchoring structure may be a floating structure, such as a vessel that may float in a body of water, such as on ships, on drilling platforms, and other similar watercraft.
[0059] Referring now to
[0060] Referring now to
[0061] It is contemplated and included within the scope of the invention that structures of differing heights may be constructed using the above-described systems and methods. Examples includes towers within a range from 120 meters to 180 meters, 120 meters to 200 meters, and 120 meters to 300 meters.
[0062] Some of the illustrative aspects of the present invention may be advantageous in solving the problems herein described and other problems not discussed which are discoverable by a skilled artisan.
[0063] While the above description contains much specificity, these should not be construed as limitations on the scope of any embodiment, but as exemplifications of the presented embodiments thereof. Many other ramifications and variations are possible within the teachings of the various embodiments. While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best or only mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Also, in the drawings and the description, there have been disclosed exemplary embodiments of the invention and, although specific terms may have been employed, they are unless otherwise stated used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention therefore not being so limited. Moreover, the use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
[0064] Thus the scope of the invention should be determined by the appended claims and their legal equivalents, and not by the examples given.