PLUMBING ROUTING SYSTEM AND METHOD
20230041871 · 2023-02-09
Inventors
Cpc classification
G01M3/165
PHYSICS
F16L3/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L3/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01M3/18
PHYSICS
International classification
F16L3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Systems and methods for routing a plumbing line along a wall include tracks having clip-retaining mechanisms and being attachable to the wall; plumbing-retaining members for gripping the plumbing line and being removably anchored to the clip-retaining mechanisms; and covers removably securable to the tracks. The systems and methods can further include a leak detection system comprising strips of conductive material on the tracks, the covers, or both. The strips are connected to a controller configured to detect a short or a voltage change across the strips indicative of a leak in the plumbing line, and to issue an alarm or to shut-off one or more plumbing valves.
Claims
1. A system for routing a plumbing line along a wall comprising: one or more tracks comprising one or more clip-retaining mechanisms and being attachable to the wall; one or more plumbing-retaining members configured to grip the plumbing line and to be removably anchored to the one or more clip-retaining mechanisms; and one or more covers configured to be removably secured to the one or more tracks.
2. The system of claim 1, further comprising a leak detection system comprising at least one pair of strips of conductive material on the one or more tracks, the one or more covers, or both, the strips being connected to a controller configured to detect a short or a voltage change across the strips indicative of a leak in the plumbing line, and to issue an alarm or to shut-off one or more plumbing valves.
3. The system of claim 1, wherein the track comprises a generally flat body having a front surface, a back surface, opposing first and second ends, and opposing first and second lengthwise sides, the one or more clip-retaining mechanisms being positioned on the front surface.
4. The system of claim 3, wherein the clip-retaining mechanism comprises one or more grooves extending from the first end to the second end of the track, the grooves being either integral with the body or defined by a plurality of rails.
5. The system of claim 4, wherein the rails extend outwardly from the front surface of the body, each rail being spaced parallel and apart from adjacent rails and defining a pair of rail lips delimiting a slot for removably anchoring the plumbing-retaining member therein.
6. The system of claim 3, wherein the track comprises first and second track lips extending along the first and second lengthwise sides and defining cover-engaging shoulders for retaining the cover.
7. The system of claim 6, wherein the cover comprises first and second cover lips corresponding to the first and second track lips, and defining track-engaging shoulders for removably securing to the track.
8. The system of claim 3, wherein the track further comprises a snap line defining a removable fin and positioned proximate and parallel to the first lengthwise side and extending from the first end to the second end of the track.
9. The system of claim 1, wherein the plumbing-retaining member comprises a clip having a gripping portion for receiving and gripping the plumbing line, and a mounting portion for removably anchoring to the clip-retaining mechanism.
10. The system of claim 1, wherein the cover comprises a body having a substantially C-shaped axial cross-section, the body comprising a top wall, a bottom wall, and internal top and bottom supporting braces connected to a front wall to define an opening for enclosing the plumbing line.
11. The system of claim 10, wherein the front wall comprises a snap line defining a removable fin and extending the width of the front wall.
12. The system of claim 1, wherein the cover comprises a body having a substantially slide-shaped axial cross-section, the body comprising a back wall, a top wall, and a slide portion connected to the back wall by a supporting brace to define a cavity for enclosing the plumbing line.
13. The system of claim 1, further comprising one or more corner covers for enclosing plumbing lines at one or more outer or inner corners where adjacent tracks meet.
14. The system of claim 1, further comprising one or more end caps configured for engaging with the tracks and the covers at terminal ends.
15. A method of routing a plumbing line along a wall comprising: attaching one or more tracks comprising one or more clip-retaining mechanisms to the wall; removably anchoring one or more plumbing-retaining members configured to grip the plumbing line to the one or more clip-retaining mechanisms; placing the plumbing line within the plumbing-retaining members; and removably securing one or more covers to the one or more tracks.
16. A method of detecting a leak in a plumbing line along a wall comprising: attaching one or more tracks comprising at least one pair of strips of conductive material to the wall and one or more clip-retaining mechanisms; removably anchoring one or more plumbing-retaining members configured to grip the plumbing line to the one or more clip-retaining mechanisms; placing the plumbing line within the plumbing-retaining members; and removably securing one or more covers comprising at least one pair of strips of conductive material to the one or more tracks; and connecting the strips of the tracks and the covers to a controller configured to detect a short or a voltage change across the strips indicative of the leak, and to issue an alarm or to shut-off one or more plumbing valves.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The invention will now be described by way of an exemplary embodiment with reference to the accompanying simplified, diagrammatic, not-to-scale drawings. In the drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0050] Before the present invention is described in further detail, it is to be understood that the invention is not limited to the particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.
[0051] Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges is also encompassed within the invention, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the invention.
[0052] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present invention, a limited number of the exemplary methods and materials are described herein.
[0053] It must be noted that as used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. The term “horizontal” means the orientation of a plane or line that is substantially parallel to the plane of the horizon. The term “vertical” means the orientation of a plane or line that is substantially at a right angle to the horizontal plane. The term “inward” refers to the direction towards a wall, and the term “outward” refers to the direction away from the wall.
[0054] The present invention relates to an improved plumbing routing system and methods of installation and use of same. The system is installed on the outer surface of walls of a building for which it is desired to install or replace plumbing lines. While the system is shown in the figures to be installed horizontally for ease of reference, it is to be understood that the system is configured to be installed either horizontally or vertically, allowing corresponding plumbing lines to be installed either horizontally or vertically. In some embodiments, the system may comprise a leak detection system configured to issue an alarm signal to report a leak and/or to close shutoff valves of the plumbing system to prevent further fluid flow through the plumbing lines.
[0055] The invention will now be described having reference to the accompanying Figures. The system (1) is shown unassembled in
[0056] As shown in
[0057] The track (10) further comprises a clip-retaining mechanism positioned on the front surface (22) of the body (20) to anchor the plumbing-retaining members (12) to the front surface (22) of the track (10). In some embodiments, the clip-retaining mechanism comprises one or more grooves (30) extending from the first end (26a) to the second end (26b) of the track (10), and defining a clip-anchoring channel (32). In some embodiments, the grooves (30) are formed in the body (20) itself. In some embodiments, the grooves (30) are formed by rails (34). In some embodiments, the rails (34) extend outwardly from the front surface (22) of the body (20). In some embodiments, the rails (34) extend perpendicularly from the front surface (22) of the body (20). The rails (34) are oriented to extend between the opposing first and second ends (26a, 26b) along the entire length of the first and second lengthwise sides (28a, 28b). Each rail (34) is spaced parallel and apart from adjacent rails (34) to form the grooves (30) therebetween for receiving the plumbing-retaining members (12). A pair of rail lips (36) delimit a slot (38) between them for anchoring the plumbing-retaining members (12) within the clip-anchoring channel (32).
[0058] The track (10) further comprises a cover-retaining mechanism for coupling a cover (16) to the track (10). In some embodiments, the first portion of the cover-retaining mechanism comprises first and second track lips (40a, 40b) extending lengthwise along the first and second lengthwise sides (28a, 28b) of the track (10). Each of the first and second track lips (40a, 40b) has inward or wall-facing sides (42a, 42b) forming cover-engaging shoulders (44a, 44b). In some embodiments, the first and second track lips (40a, 40b) may include beveled or angled outer edges to facilitate the installation of a cover (16) thereon.
[0059] In some embodiments, the track (10) comprises a snap line (46) in the form of a notch to define a removable fin (48). The snap line (46) is positioned proximate and parallel to the first lengthwise side (28a) and extends from the first end (26a) to the second end (26b) of the track (10). The snap line (46) allows the fin (48) to be bent and snapped off along the snap line (46), decreasing the height of the track (10) for use in limited space applications. In some embodiments, the track (10) may be formed of plastic using plastic extrusion or molding processes. In some embodiments, the track (10) may be formed of metal including, but not limited to, galvanized steel, using standard metal smithing processes.
[0060] The plumbing-retaining members (12) can be off-the-shelf plumbing securing clips known in the art, or clips configured to couple with the grooves (30) of the tracks (10). As shown in
[0061] As shown in
[0062] In some embodiments, other clip-retaining mechanisms can be used to secure the plumbing-retaining members to the tracks. In some embodiments, the body (20) of the track (10) defines apertures for receiving corresponding pegs of the plumbing-retaining members therein.
[0063] In some embodiments shown in
[0064] In some embodiments shown in
[0065] Each of the C-shaped and slide-shaped covers (16) further comprises a second portion of the cover-retaining mechanism for securing the cover (16) to the track (10). As shown in
[0066] In some embodiments, other cover-retaining mechanisms can be used to secure the covers (16) to the tracks (10). In some embodiments, the covers (16) can be secured to the tracks (10) with fasteners such as screws, or via an interference fit between the covers (16) and the tracks (10).
[0067] In some embodiments, outer and inner corner covers (98, 100) can be used to enclose plumbing lines (4) at outer (6) or inner corners (7) where two adjacent tracks (10) meet. As shown in
[0068] As with the covers (16), other mechanisms can be used to retain the corner covers (98, 100) to the tracks (10), including via fasteners such as screws or an interference fit between the corner covers (98, 100) and the tracks (10).
[0069] In some embodiments shown in
[0070] In some embodiments, the system (1) further comprises a leak detection and mitigation system (122) for determining the presence of a leak and taking the appropriate steps in response such as automatically triggering an alarm and/or shutting off supply to the plumbing lines.
[0071] In some embodiments shown in
[0072] A controller or central processing unit (“CPU”) (128) is electrically connected to the detection and/or contact strips (70, 126) and configured to detect a voltage change or short across the first and second strips of a pair of strips (70, 126). Such a voltage chance or short is indicative of a leak. For example, in normal operation, there should be no current flowing between the first and second strips of a pair of detection strips/transition strips (70, 126). In the event of a leak, when fluid electrically connects the strips (70, 126), the voltage thereacross should drop to zero or near zero to indicate a short.
[0073] In some embodiments shown in
[0074] The controller (128) sends a low voltage current (for example, ranging between about 12V to about 16V) through the tracing wires (132), which returns after passing through the resistor(s) (136) at the end(s) of the electric circuit (130). A “calibrate” command is activated and the controller (128) records the “calibrated voltage” returned from the resistor(s) (136) compared to the supply voltage. A voltage drop is expected due to ohms law, with the amount of the voltage drop determined by the length of the tracing wire (132). During normal operation, the controller (128) records the returned voltage several times a second and compares it to the calibrated voltage. The voltage drop exceeding a predetermined percentage indicates a leak (i.e., water contacting the system (1)), and triggers valves (142) to shut off the water, preventing further damage. If the voltage reading is zero, the controller (128) determines that there is a break in the tracing wires (132), and activates the valves (142) to shut off the water supply to the plumbing lines (4).
[0075] In some embodiments, the controller (128) can issue an alarm signal, such as an audible and/or visual alarm, in response to the detection of a leak. The controller (128) may also be connected to a monitoring system located on-site or off-site, via wired or wireless networks, and indicate a leak to the monitoring system.
[0076] In some embodiments shown in
[0077] In some embodiments, the detection strips (70) can be located on the tracks (10) as opposed to the covers (16). The detection strips (70) of adjacent tracks (10) can be electrically connected via transition tracks with contact strips similar in design to those of the transition covers (124), or the detection strips (70) of the tracks (10) can have an overhang on the first or second side thereof such that the detection strips (70) of a track (10) overlap and contact the detection strips (70) of a subsequent track (10).
[0078] In use, the tracks (10) of the system (1) are installed on the outer surface (2) of the interior walls (3) of a building according to the desired plumbing routing. In some embodiments, the track (10) is installed with the fin (48) in contact as closely as possible with the ceiling (5), even if uneven as with ceiling drywall mud. The tracks (10) are secured to the walls (3) using suitable attachment means (18) including, but not limited to, screws, fasteners, adhesives, and the like. In some embodiments, the attachment means (18) comprise screws driven into wall studs. One or more rows of screws may be used to secure the track (10) and provide additional stability. The plumbing-retaining members (12) are secured to the tracks (10) at the desired locations and intervals, and grip the plumbing lines (4) as shown in
[0079] Existing plumbing systems can be retrofit or remediated using the system (1) with greatly reduced need to remove drywall and access the previous plumbing lines by simply disconnecting the existing plumbing lines from the water supply and connecting new plumbing lines to the supply. The system (1) can be installed as described above without demolition, and the interiors of walls need to be accessed only to pass the new plumbing lines between rooms/floors if the lines cannot be routed along the exterior of the walls.
[0080] The particular embodiments disclosed above are illustrative only, as the present disclosure may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. While numerous changes may be made by those skilled in the art, such changes are encompassed within the scope of the subject matter defined by the appended claims. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope of the present disclosure.