TITANIA-CARBON DOT-REDUCED GRAPHENE OXIDE COMPOSITES, THEIR MAKE, AND USE
20200346187 ยท 2020-11-05
Assignee
Inventors
Cpc classification
B01J37/084
PERFORMING OPERATIONS; TRANSPORTING
Y02W10/37
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C10B53/07
CHEMISTRY; METALLURGY
C02F2103/343
CHEMISTRY; METALLURGY
B01J35/40
PERFORMING OPERATIONS; TRANSPORTING
B01J21/063
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Catalytic pyrolysis can upcycle waste, e.g., car bumpers, to carbon nanomaterials, preferably using synthetic TiO.sub.2 nanoparticles as catalyst during pyrolysis. Analysis of the carbon nanomaterials shows that, while RGO is produced from thermal pyrolysis of car bumper waste absent TiO.sub.2, RGO spotted with carbon dots is produced in presence of TiO.sub.2 catalyst. Rutile to anatase TiO.sub.2 phase transformation and carbon nanomaterial formation can simultaneously occur during the pyrolysis. Anatase to rutile transformation may occur while TiO.sub.2 absent the bumper material. Such TiO.sub.2-CD-RGO can be used, for example in photocatalytic degradation of organic compounds, such as methylene blue.
Claims
1. A method of upcycling vehicle exterior waste, the method comprising: pyrolyzing an organic polymer-comprising waste material and TiO.sub.2 particles in an inert atmosphere at a temperature in the range of 500 to 900 C., to thereby obtain a composite comprising reduced graphene oxide, 10 to 50 wt. %, based on total composite weight, of TiO.sub.2, and carbon dots on the reduced graphene oxide.
2. The method of claim 1, wherein the reduced graphene oxide is in the form of sheets and/or plates.
3. The method of claim 1, wherein the waste material is car bumper material.
4. The method of claim 1, wherein the waste material comprises styrenic polymer.
5. The method of claim 1, wherein waste material comprises olefinic polymer.
6. A composition, comprising: reduced graphene oxide sheets and/or plates; 10 to 50 wt. %, based on total composition weight, of TiO.sub.2 particles dispersed in and/or on the reduced graphene oxide sheets and/or plates, wherein at least a portion of the graphene oxide is decorated with carbon dots, and wherein the TiO.sub.2 particles comprise TiO.sub.2 in anatase phase.
7. The composition of claim 6, wherein the reduced graphene oxide is present in an amount of 90 to 50 wt. %, based on the total composition weight.
8. The composition of claim 6, wherein a fraction of Ti from the TiO.sub.2, as a total fraction of all Ti present in the composition, is at least 95 atom. %.
9. The composition of claim 6, wherein the Ti as a percentage of all metals present in the composition is at least 90 atom. %.
10. The composition of claim 6, wherein the reduced graphene oxide is at least 75 wt. % of all carbon present in the composition.
11. The composition of claim 6, wherein an average diameter of the TiO.sub.2 particles is in a range of from 15 to 55 nm.
12. The composition of claim 6, having a BET surface area in a range of from 50 to 110 m.sup.2/g.
13. The composition of claim 6, having an average pore volume in a range of from 0.025 to 0.095 cm.sup.3/g.
14. The composition of claim 6, having an average pore size in a range of from 17 to 18.25 nm.
15. The composition of claim 6, wherein at least 50 wt % of the total composition weight is from carbon.
16. The composition of claim 6, wherein the TiO.sub.2 particles are present in the composition in a range of from 15 to 45 wt. %, based on the total composition weight.
17. A method of making the composition of claim 6, the method comprising: pyrolyzing a mixture comprising TiO.sub.2 particles and fragments of car bumpers in an inert atmosphere at a temperature in the range of 500 to 900 C.; and cooling, to obtain the composition.
18. A method of decomposing one or more organic materials, the method comprising: mixing or contacting the composition of claim 6 with an aqueous solution comprising an organic material, to form a mixture or a contact surface, and irradiating the mixture or the contact surface with sunlight and/or synthetic light in a wavelength range of from 100 to 1000 nm.
19. The method of claim 18, wherein the composite comprises the TiO.sub.2 particles in a range of from 15 to 45 wt. %.
20. The method of claim 19, wherein the organic material is a dye, a pharmaceutical, or a surfactant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0053] Aspects of the invention provide compositions, comprising: waste plastics such as car bumper; 10 to 50 wt. %, e.g., any of these endpoints and/or at least 12.5, 15, 17.5, 20, 22.5, 25, 27.5, or 30 wt. % and/or up to 55, 52.5, 47.5, 45, 42.5, 40, 37.5, 35, 32.5, or 30 wt.%, based on total composition weight, of TiO.sub.2 particles dispersed in and/or on the waste plastics such as car bumper, wherein at least a portion of the reduced graphene oxide is decorated with carbon dots, and wherein the TiO.sub.2 particles comprise TiO.sub.2 in anatase phase. Generally, the TiO.sub.2 may be at least 50, 65, 75, 80, 82.5, 85, 86, 87, 88, 89, or 90% and/or up to 100, 97.5, 95, 92.5, 90, 89, 88, 87, 86, 85, 80, 75, or 70%, anatase phase TiO.sub.2.
[0054] The (elemental) carbon in the compositions may be in the form of graphene sheets and/or plates in at least 50, 60, 70, 75, 80, 85, 90, 95, 97.5, 98, 99, or 99.5 wt. % and/or up to 100, 97.5, 95, 92.5, 90, 85, 80, 75, 70, or 65 wt. %, of the total elemental carbon weight. The average density of the TiO.sub.2 in inventive compositions may be in a range of from 3.80 to 3.90, 3.81 to 3.88, 3.82 to 3.86, or 3.83 to 3.85 g/cm.sup.3, e.g., any of these endpoints and/or at least 3.805, 3.815, 3.825, 3.835, or 3.84 g/cm.sup.3 and/or up to 3.89, 3.875, 3.87, 3.865, or 3.855 g/cm.sup.3. The reduced graphene oxide and/or the amount of elemental carbon in the composition may be present in an amount of 90 to 50 wt. %, e.g., any of these endpoints and/or at least 55, 60, 65, 70, 75, 80, or 85 wt. % and/or up to 87.5, 82.5, 77.5, 72.5, 70, 67.5, 65, 62.5, or 60 wt. %, based on the total composition weight. The ratio of elemental carbon in the form of reduced graphene oxide versus other forms of carbonaceous matter in inventive compositions may be at least 75, 80, 85, 90, 92.5, 95, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt.% of the total elemental carbon in the composition. The meaning of plate or sheet as used herein generally means a planar-shaped form, wherein the length and/or width dimensions are (independently) at least 2, 3, 4, 5, 10, 15, or 20-fold the height (or thickness) dimension, and/or generally not in rod, cubic, and/or spherical-shaped form.
[0055] A fraction of Ti from the TiO.sub.2, as a total fraction of all Ti present in the composition, may be at least 95 atom. %, e.g., at least 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 atom.% Ti from TiO.sub.2 relative to total Ti present in the composition. Inventive compositions may have Ti in at least 90, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 atom.% relative to all metals present in the composition. Average diameters of the TiO.sub.2 particles may be in a range of from 15 to 55 nm, e.g., any of these endpoints and/or at least 17.5, 20, 22.5, 25, 27.5, or 30 nm and/or up to 52.5, 50, 47.5, 45, 42.5, 40, 37.5, 35, 32.5, or 30 nm. The distribution of TiO.sub.2 size may be monomodal, though certain applications may use bimodal, trimodal, or multimodal TiO.sub.2 particle size distributions. The TiO.sub.2 particles may be present in the composition in a range of from 15 to 45 wt. %, e.g., any of these endpoints and/or at least 17.5, 20, 22.5, 25, 27.5, or 30 wt. % and/or up to 42.5, 40, 37.5, 35, 32.5, 30, 27.5, 25, or 22.5 wt. %, based on the total composition weight. The TiO.sub.2 particles may be agglomerated into 5, 4, 3, 2.5, 2, 1.5, 1.25, 1, or 0.75 m-long and/or 2.5, 2.25, 2, 1.75, 1.5, 1.25, 1, 0.75, or 0.5 gm-wide TiO.sub.2 agglomerates.
[0056] Carbon dots upon and/or embedded within the reduced graphene oxide sheets and/or plates may be spaced irregularly and/or at least partially regularly, and may have spacings of, e.g., 10, 20, 30, 40, 50, 60, 70, 80, 90, and/or 100 nm, and/or the carbon dots overlap (within or upon a single graphene sheet/plate) less than 25, 20, 15, 10, 5, 2.5, 1, or 0.1% of the occurrences of carbon dots. Inventive compositions may have a weight percentage of carbon components relative to TiO.sub.2 and/or all metal/metal oxide components of above 7.5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, or 65 wt. %
[0057] The reduced graphene oxide may be at least 75, 85, 90, 92.5, 95, or 97.5 wt. % of all carbon present in the composition. At least 50, 55, 60, 62.5, 65, 67.5, 70, 72.5, 75, 77.5, 80, 82.5, 85, 87.5, 90, or 95 wt. % of the total composition weight may be from carbon, and/or up to 92.5, 90, 88, 86, 84, 82, 81, 80, 79, 78, 77, 76, 75, 74, 73, 72, 71, or 70 wt.%.
[0058] Inventive compositions may have a BET surface area in a range of from 50 to 110 m.sup.2/g, e.g., any of these endpoints and/or at least 52.5, 55, 57.5, 60, 62.5, 65, 67.5, 70, 72.5, 75, 77.5, or 80 m.sup.2/g and/or up to 105, 100, 95, 92.5, 90, 87.5, 85, 82.5, 80, 77.5, 75, 72.5, or 70 m.sup.2/g. Inventive compositions may have an average pore volume in a range of from 0.025 to 0.095 cm.sup.3/g, e.g., any of these endpoints and/or at least 0.03, 0.035, 0.034, 0.0345, 0.035, 0.0355, 0.036, 0.0365, 0.037, 0.0375, 0.038, 0.0385, 0.039, 0.04, 0.0405, 0.041, 0.0415, 0.042, 0.0425, 0.043, 0.0435, 0.044, 0.0445, or 0.045 cm.sup.3/g and/or up to 0.09, 0.0875, 0.085, 0.0825, 0.08, 0.0775, 0.075, 0.0725, 0.07, 0.0675, 0.065, 0.0625, 0.06, 0.0575, 0.055, 0.0525, 0.05, 0.0475, 0.045, 0.0425, or 0.04 cm.sup.3/g. Inventive compositions may have an average pore size in a range of from 17 to 18.25 nm, e.g., either of these endpoints and/or at least 17.125, 17.25, 17.375, 17.5, 17.625, 17.75, 17.875, or 18 nm and/or up to 18.125, 18, 17.875, 17.75, 17.625, or 17.75 nm.
[0059] Aspects of the invention include methods of upcycling vehicle exterior waste, the method comprising: pyrolyzing an organic polymer-comprising waste material, e.g., a vehicle exterior material, and TiO.sub.2 particles in an inert atmosphere at a temperature in the range of 500 C. to 900 C., e.g. , either of these endpoints and/or at least 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, or 800 C. and/or up to 875, 850, 825, 800, 775, 750, 725, 700, or 675 C., to thereby obtain a composite comprising reduced graphene oxide, 10 to 50 wt.%, based on total composite weight, of TiO.sub.2, and carbon dots on the reduced graphene oxide. The TiO.sub.2, reduced graphene oxide, and/or carbon dots may be in any manifestation, morphology, and/or percentage described above for inventive compositions. For example, the reduced graphene oxide may be in the form of sheets and/or plates. The vehicle material, preferably a vehicle exterior material, may be car bumper material, or any other car, truck, tractor, trailer, camper, RV, boat, ship, yacht, tanker, etc., part, which contains organic polymer material and may otherwise be land-filled, dumped into seas or oceans, or combusted. The vehicle exterior material may comprise styrenic polymer, such as polystyrene, polymerized substituted styrene(s), ABS, SAN, and/or other co- or ter-polymers of styrene, etc., and/or olefinic polymer, such as polyethylene (PE), polypropylene (PP), polymethylpentene (PMP), polybutene-1 (PB-1), polyolefin elastomers (POE): polyisobutylene (PIB), ethylene propylene rubber (EPR), ethylene propylene diene monomer (M-class) rubber (EPDM rubber), etc. The polymers may be in the form foams, sheets, hoses, elastomers, or mixtures of these. The material of the vehicle may be a filled plastic, e.g., with carbon black, impact strengtheners, glass fiber, carbon fibers, fiberglass, pigments/dyes, etc., though it may be preferable to avoid substantial amounts of non-carbon-based additives and/or fillers.
[0060] The material of car bumpers useful in the invention may vary by model, but generally includes thermoplastic polyolefins (TPO), such as polypropylene (PP), ethylene propylene diene (EPD), acrylontrile butadiene styrene (ABS), polycarbonate-ABS (PC/ABS), polybutylene terephthalate (PBT), polyurethane (PU or PUR), including reaction injection molded polyurethane (RIM-PU or RIM-PUR) and thermoplastic polyurethane (TPU or TPUR), ethylene methacrylic acid (EMA), polystyrenes, and/or polyamides.
[0061] Aspects of the invention comprise methods of making any permutation of the inventive composition described herein. Such methods may comprise: pyrolyzing a mixture comprising TiO.sub.2 particles and fragments of car bumpers in an inert atmosphere at a temperature in the range of 500 to 900 C.; and cooling, to obtain the inventive composition. The temperature range, TiO.sub.2, reduced graphene oxide, and/or carbon dots may be in any manifestation, morphology, and/or percentage described above for inventive compositions. Pyrolyses as described anywhere herein may be conducted for at least 0.5, 0.75, 1, 1.5, 2, or 2.5 hours and/or up to 10, 8, 6, 5, 4, 3, or 2 hours. Generally, the duration of pyrolysis will be guided by the achievement of desired product characteristics. Upcycling and/or manufacturing methods described herein may include a hydrothermal treatment, e.g., in a closed vessel at 100 to 140, 110 to 130, 115 to 125, or 120 C. for 10 to 20, 12 to 18, 14 to 16, or 15 hours, followed by a pyrolysis, though the hydrothermal treatment may be used, for example, exclusively for the synthesis of TiO.sub.2 particles or for further components, as desired. The TiO.sub.2 particles may be obtained commercially or from a process as described herein. Inventive methods may avoid using the Hummers method of synthesizing graphene entirely. Inventive aspects may also include converting the morphology of TiO.sub.2 from (largely, e.g., 75, 80, 85% or more) rutile to (largely, e.g., 75, 80, 85% or more) anatase.
[0062] Aspects of the invention comprise methods of decomposing one or more organic materials, the method comprising: mixing or contacting any permutation of the inventive composition described herein with an aqueous solution comprising an organic material, to form a mixture or a contact surface, and irradiating the mixture with sunlight and/or synthetic light in a wavelength range of from 100 to 1000 nm. The composite may comprise the TiO.sub.2 particles in a range of from 15 to 45 wt. % or any other range described herein. The organic material may include a dye (organic dye, pigment, and/or other type of colorant), a pharmaceutical (any substantially organic medicine in waste water), or a surfactant (soap, detergent, shampoo, etc.). Any organic compound may be subject to degradation by such a method. The contacting may involve packing any inventive composition described herein into a filter, or cartridge for filtering, then flowing a liquid or gas containing organic contaminant through the filter.
[0063] The irradiation may use sunlight and/or an artificial light (e.g., from a lamp), including broad wavelength UV and/or visible light, e.g., from 10 to 1000 nm, or fractions thereof, such as ranges including endpoints selected from 1005, 10, 20, 25, 30, 40, or 50, 2005, 10, 20, 25, 30, 40, or 50, 3005, 10, 20, 25, 30, 40, or 50, 4005, 10, 20, 25, 30, 40, or 50, 5005, 10, 20, 25, 30, 40, or 50, 6005, 10, 20, 25, 30, 40, or 50, 7005, 10, 20, 25, 30, 40, or 50, 8005, 10, 20, 25, 30, 40, or 50, or 9005, 10, 20, 25, 30, 40, or 50 nm. Further examples of irradiation wavelengths may be 254 and/or 365 nm. The contacting may reduce a concentration of the organic compound by at least 60, 65, 70, 75, 80, 85, 90, or 95% within 30 minutes. Such reductions may be achieved, for example, within 60, 50, 45, 40, 35, 30, 25, 20, or 15 minutes, depending upon the compound in question.
[0064] Organic compounds subject to degradation by inventive composites and/or methods described herein may include pharmaceuticals, dyes, soaps, oils, and adhesives, e.g., fluorescent and/or phosphorescent compounds, chromophores and/or colorless compounds. The organic compound may comprise a dye, including acid dyes, basic dyes, direct dyes, reactive dyes, mordant dyes, etc., such as one or moreazo dyes, acridine dyes, anthraquinone dyes, arylmethane dyes, diarylmethane dyes, triarylmethane dyes, phthalocyanine dyes, quinone-imine dyes, azin dyes, eurhodine dyes, safranine dyes, indamines, indophenol dyes, oxazine dyes, oxazone dyes, thiazine dyes, thiazole dyes, xanthene dyes, fluorene dyes, pyronine dyes, fluorone dyes, rhodamine dyes, or mixtures of these.
[0065] Inventive composites may exclude, include only trace amounts of, or may generally contain less than 15, 10, 7.5, 5, 2.5, 2, 1, 0.1, 0.01, 0.001, or 0.0001 wt. %, relative to total composite weight, of Zn and/or Zn compounds/complexes, such as ZnO, Zr and/or Zr compounds/complexes, such as ZrO.sub.2, Fe and/or Fe compounds/complexes, such as Fe.sub.2O.sub.3, W and/or W compounds/complexes, such as WO.sub.3, Sr and/or Sr compounds/complexes, such as SrTiO.sub.3, Ba and/or Ba compounds/complexes, such as BaTiO.sub.3, Nb and/or Nb compounds/complexes, such as Nb.sub.2O.sub.5, Ta and/or Ta compounds/complexes, such as KTaO.sub.3 and/or Ta.sub.2O.sub.5, B and/or B compounds/complexes, Mo and/or Mo compounds/complexes, such as MoO.sub.3, Mn and/or Mn compounds/complexes, such as MnO.sub.2, Mg and/or Mg compounds/complexes, Sn and/or Sn compounds/complexes, such as SnO.sub.2, Al and/or Al compounds/complexes, such as A1.sub.20.sub.3, Ce and/or Ce compounds/complexes, such as CeO.sub.2, Y and/or Y compounds/complexes, such as Y.sub.2O.sub.3, carbon nanotubes, Zn and/or Zn compounds/complexes Cu and/or Cu compounds/complexes, such as Cu(O.sub.2CCH.sub.3).sub.2, Bi and/or Bi compounds/complexes, such as Bi.sub.2O.sub.3, and/or La and/or La compounds/complexes, such as La(NO.sub.3).sub.3.
[0066] Inventive composites may exclude, include only trace amounts of, or may generally contain less than 5, 4, 3, 2.5, 2, 1, 0.5, 0.1, 0.01, 0.001, or 0.0001 wt. %, relative to total composite weight, of cellulose/cellulosic polymers, such as carboxymethylcellulose and/or chitosan.
[0067] Inventive composites may be undoped and/or unplated, or contain no more than 5, 4, 3, 2.5, 2, 1.5, 1, 0.5, 0.1, 0.01, 0.001, or 0.0001 wt. %, relative to total composite weight, of Pt, Pd, Ag, Au, Ni, Cu, Fe, Rh, Ru, and/or Inventive composites may contain no more than 5, 4, 3, 2.5, 2, 1.5, 1, 0.5, 0.1, 0.01, 0.001, or 0.0001 wt. %, relative to total composite weight, of rare earth salts, such as Ce.sup.3+, La.sup.3+, Nd.sup.3+, and/or Eu.sup.3+, and/or Fe.sup.3+, Cu.sup.3+, or mixtures thereof
[0068] Inventive composites may exclude, include only trace amounts of, or may generally contain less than 5, 2.5, 1, 0.5, 0.1, 0.01, 0.001, 0.0001, or 0.00001 wt. %, relative to total composite weight, of a bitumen material, such as coal pitch, petroleum pitch, coal tar pitch, and/or emulsified asphalt, and/or a polymeric resin, such as furan, urea, pyrimidine, phenolic, epoxy, and/or polymethyl methacrylate resins.
[0069] Aspects of the invention include transforming polymer waste into value-added carbon-based nanomaterials. Automobile waste, particularly car bumper material(s) may be exploited as a resource for carbon nanomaterials, e.g., using catalytic pyrolysis processes. Titania, i.e., titanium oxide (TiO.sub.2) nanoparticles may be used as a pyrolysis catalyst for polymer waste. The quality and performance of the pyrolysis product (carbon nanomaterials) may have a morphology which changes with the presence of TiO.sub.2 as a catalyst in pyrolysis process. Porous reduced graphene oxide (RGO) sheets can be produced from the thermal pyrolysis of car bumper waste in the absence of TiO.sub.2 catalyst, while reduced graphene oxide (RGO) sheets decorated with carbon dots can be produced from the catalytic pyrolysis of the same material, i.e., car bumper waste, in the presence of TiO.sub.2 catalyst. A TiO.sub.2 phase transformation from rutile to anatase may occur upon the thermal treatment of TiO.sub.2 in presence of the car bumper waste. In addition, the photocatalytic activity of carbon nanocomposites prepared by TiO.sub.2 pyrolysis can be used in photocatalytic degradation of organic materials, such as methylene blue dye.
[0070] Aspects of the invention include transforming industrial waste particularly vehicle exterior waste, e.g., from car bumpers, into carbon nanomaterials. Aspects of the invention provide introducing TiO.sub.2 nanoparticles as a catalyst for the upcycling of such waste, particularly car bumpers, through an economical thermal decomposition to create active carbon-based nanomaterials, such as TiO.sub.2-carbon dot (CD)-reduced graphene oxide (RGO). Inventive TiO.sub.2-CD-RGO composites produced as described herein can exhibit high photocatalytic activity for the degradation of organic materials, modeled on methylene blue (MB) dye, compared to pure TiO.sub.2 under the same conditions. A synergetic effect between TiO.sub.2 and the incorporated carbon nanomaterials in (TiO.sub.2-CD-RGO) may play a role in enhancing photocatalytic activity of the nanomaterials synthesized as described. The enhancement of the photocatalytic activity of these nanomaterials may also or separately be attributed to the role of CD-RGO in enhancing electron transport, and/or enhancing light harvesting properties, and/or decreasing the electron-hole pair recombination rate. Aspects of the invention provide upcycling of industrial waste, such as vehicle exterior and/or interior parts (e.g., car bumpers, siding, and the like) in a more sustainable manner, and/or useful information for large-scale fabrication of graphene-based carbon nanomaterials at low cost for multipurpose applications.
EXAMPLES
[0071] Synthesis of TiO.sub.2 nanoparticles: TiO.sub.2 nanoparticles were synthesized by hydrolysis of TiCl.sub.4 followed by hydrothermal treatment, i.e., synthesis of (single) crystals depending on the solubility of minerals in hot water under high pressure. The crystal growth can be performed in an apparatus such as a steel pressure vessel, i.e., autoclave, in which a nutrient is supplied along with water. A temperature gradient can be maintained between the opposite ends of the growth chamber. At the hotter end the nutrient solute dissolves, while at the cooler end it is deposited on a seed crystal, growing the desired crystal. In a typical synthesis, 10 mL (17.3 g, 0.091 mol) of pre chilled TiCl.sub.4 was slowly added to 250 mL of distilled water under ice bath with vigorous stirring to obtain a suspension. After that, 5 g (0.083 mol) of urea was dissolved in the resulting suspension and then allowed to stir for 1 hour further, resulting in a second suspension. The second suspension was transferred to 500 mL Teflon-lined autoclave and heated in the air oven at 120 C. for 15 hours. After the hydrothermal treatment a white precipitate was obtained. The product was collected and washed with deionized water several times by centrifugation and then dried at 70 C. for 2 hours.
[0072] CATALYTIC TRANSFORMATION OF CAR BUMPER WASTE TO CARBON-BASED NANOMATERIALS: Car bumper waste was transformed to carbon-based nanomaterials by catalytic thermal decomposition. In a typical method, a piece of car bumper waste was first cut into small pieces, e.g., at least 0.1, 0.2, 0.25, 0.3, 0.4, 0.5, 0.6, 0.75, 0.8, 0.9, 1, 1.25, 1.5, 1.75, 2, 4, 6.25, or 9 cm.sup.2 and/or up to 25, 16, 9, 6.25, 4, 3.5, 3, 2.5, 2, 1.9, 1.8, 1.7, 1.6, 1.5, 1.4, 1.3, 1.25, 1.2, 1.1, or 1 cm.sup.2, and then washed with distilled water and dried in air. 10 g of the bumper pieces was transferred to Pyrex dish and placed in stainless steel container. A desired amount of the TiO.sub.2 nanoparticles (0.5 g-0.00626 mol, or 1 g-0.0125 mol), synthesized as described above, was added to the bumper pieces in the Pyrex dish. After that, the container was tightly closed, transferred into muffle furnace, and heated at 700 C. for 1 hour to afford shiny black powder. For comparison, the car bumper waste was also thermally degraded in absence of TiO.sub.2 nanoparticles, but otherwise identical conditions. The samples thermally treated at 700 C. were designated as PS700 (no TiO.sub.2), PST0.5 (0.5 g TiO.sub.2), and PST1 (1 g TiO.sub.2). Images from a representative catalytic transformation of car bumper waste to carbon-based nanomaterials are shown in
TABLE-US-00001 TABLE 1 Mass balance for the catalytic pyrolysis of waste car bumpers at different TiO.sub.2 nanoparticles concentrations at 700 C. Pyrolysis Yield Sample Output of Carbon Nano- Ti in Product Name Input Mass (g) Mass (g) materials (wt. %) (wt. %) PS 700 TiO.sub.2: 0 g, 1.19 11.9 0 Car Bumper: 10 g PST 0.5 TiO.sub.2: 0.5 g, 1.76 12.6 28.4 Car Bumper: 10 g PST 1 TiO.sub.2: 1 g, 2.34 18.4 42.7 Car Bumper: 10 g
[0073] CHARACTERIZATION: Different characterization techniques were used to evaluate the quality, performance and physical properties of the materials, including x-ray diffraction (XRD) spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), Raman spectroscopy, thermogravimetric analysis (TGA), and Brunauer-Emmett-Teller (BET) surface area measurements. Characterization measurements were performed for raw car bumper before thermal treatment (PSO), the as TiO.sub.2 nanoparticles prepared as discussed above (TiO.sub.2), the TiO.sub.2 nanoparticles after thermal treatment at 700 C. (TiO.sub.2 700), the car bumper material after thermal treatment in the absence of TiO.sub.2 (PS700), the car bumper material after thermal treatment in the presence of 0.5 g of TiO.sub.2 (PST0.5), and the car bumper material after thermal treatment in the presence of 1 g of TiO.sub.2 (PST1).
[0074] The washed and dried raw car bumper pieces were grinded to fine particles for different characterization. X-ray diffraction (XRD) measurements were performed using a Shimadzu-XRD Powder diffractometer (xrd-700, Maxima) with a Cu radiation source, at a scanning speed of 2/min, 40 kV tube voltage, and 30 mA tube current, with a scanning range of 5 to 90. A FEI, ISPECT S50 scanning electron microscope (SEM, Czech Republic) was used to examine the specimens. The SEM parameters included an acceleration voltage of 20 kV, a working distance of ca. 10 mm, and a spot size of 3. The powder specimens were mounted onto a metallic slab with a double-sided adhesive tape. Images were captured at different magnifications. For transmission electron microscopy (TEM), the powder was dispersed in ethanol, sonicated for 5 minutes, and deposited onto a TEM grid having a carbon support film. The grids were dried before mounting the into the TEM. An FEI, Morgagni TEM (Czech Republic) was used at 80 kV to record the images. The thermal decomposition of the materials was recorded with a Shimadzu DTG-60H DTA-TGA thermal analyzer in the temperature range 25 to 1000 C. The specific surface area and pore diameter of the samples were measured by N.sub.2 adsorption isotherm using the BET method on the sample with a Quantachrome NOVA 1200e analyzer at 77 k. Raman spectra were obtained using a Thermo Scientific Raman spectroscope having a 532-nm laser as an excitation source. The thermal treatment of the samples was performed using Barnstead Thermolyne 6000 Muffle Furnace, burning at 700 C. in an air atmosphere.
[0075] PHOTOCATALYTIC ACTIVITY: The photocatalytic performance of the carbon nanomaterials produced from the exemplary thermal treatments of car bumper waste in the absence or presence of TiO.sub.2 nanoparticles was determined by measuring the degradation of methylene blue dye (MB) as a model pollutant. The photocatalytic experiments were carried out in a 250 mL column glass reactor irradiated from the top with UV lamp (254 nm, 16 W). The photoreactor was open to the atmosphere from the top. In all photocatalysis experiments, an amount of 1 g/L of the respective catalyst, i.e., PS700, PST0.5, PST1, and pure TiO.sub.2, was homogeneously dispersed in 50 mL of ultra-high pure water. After that, 50 mL of 100 mg/L of an aqueous dye solution was added to the previous suspension. Degussa P25 TiO.sub.2 was used as a benchmark for the photocatalytic degradation of MB under the same experimental conditions. All experiments have been carried out at the natural pH of 6.6. Prior to the photocatalysis, the suspensions containing the catalyst and the dye were magnetically stirred in the dark for 30 minutes to establish adsorption-desorption equilibrium. The irradiation was performed under magnetic stirring at room temperature. Sample aliquots (5 mL) were taken at the desired time and then filtered to separate the solid catalyst. The degradation efficiency of the samples was defined in terms of the C/C.sub.0 ratio, where C.sub.0 is the initial dye concentration at t.sub.o and C is the final dye concentration at t.
[0076] CHARACTERIZATION:
[0077] N.sub.2 adsorption desorption and surface area measurements of the car bumper material after thermal treatment at 700 C. in the absence or presence of TiO.sub.2 (PS700, PST0.5, and PST1). The N.sub.2 adsorption characteristic values of all samples measured are given below in Table 2.
TABLE-US-00002 TABLE 2 N.sub.2 adsorption-desorption characteristics of PS700, PST0.5, and PST1. Sample S.sub.BET Pore Volume Average Pore Name (m.sup.2/g) (cm.sup.3/g) Size (nm) PS 700 120.3 0.125 18.56 PST 0.5 96.2 0.062 17.66 PST 1 57.88 0.044 17.32
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[0079] Photocatalytic performance
TABLE-US-00003 TABLE 3 Kinetic parameters for MB degradation from data shown in FIG. 9C and 9E. Photocatalyst K.sub.C (/min) R.sup.2 K.sub.TOC (/min) R.sup.2 P25 0.0109 0.92 0.0071 0.942 TiO20 0.0075 0.89 0.0052 0.921 PST0.5 0.0678 0.992 0.0462 0.968 PST1 0.0308 0.993 0.018 0.982
[0080] An increase in the pseudo first order rate constants for MB degradation (K.sub.C) compared to the rate constants of MB mineralization (K.sub.TOC) indicates that intermediates may be formed during photocatalytic degradation of MB.
[0081] Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views.
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[0084] The presence of the car bumper material in the pyrolysis may hinder the anatase to rutile phase transformation at elevated temperature, instead occasioning a rutile to anatase phase transformation. The XRD of TiO.sub.2 nanoparticles after thermal treatment in the absence of the waste car bumper at 700 C., TiO.sub.2 700, was measured for comparison. The XRD pattern of TiO.sub.2 700, showed the diffraction peaks of pure rutile phase confirming the phase transformation of TiO.sub.2 from a mixed anatase-rutile phase TiO.sub.2 to pure rutile phase TiO.sub.2 under thermal treatment at 700 C. Moreover, the characteristic peaks assigned to RGO did not appear for PST0.5 and PST1 samples, which may be explained by overlap of the RGO peaks with anatase TiO.sub.2 peaks.
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[0098] Numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.