ZNO-POROUS GRAPHITE COMPOSITES, THEIR USE AND MANUFACTURE
20200346940 ยท 2020-11-05
Assignee
Inventors
- Hanan Hussein Amin Mohamed (Dammam, SA)
- Aamerah Abdulwahab Alsanea (Dammam, SA)
- Nuhad Abdullah Alomair (Dammam, SA)
- Sultan Akhtar (Dammam, SA)
Cpc classification
B29B17/02
PERFORMING OPERATIONS; TRANSPORTING
C01P2004/64
CHEMISTRY; METALLURGY
B01J37/084
PERFORMING OPERATIONS; TRANSPORTING
C01P2002/72
CHEMISTRY; METALLURGY
B29B17/04
PERFORMING OPERATIONS; TRANSPORTING
B01J35/393
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B29B17/02
PERFORMING OPERATIONS; TRANSPORTING
B29B17/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
High surface area 3D mesoporous carbon nanocomposites can be derived from Zn dust and PET bottle mixed waste with a high surface area. Simultaneous transformation of Zn metal into ZnO nanoparticles and PET bottle waste to porous carbon materials can be achieved by thermal treatment at preferably 600 to 800 C., and reaction times of from 15 to 60 minutes, after optionally de-aerating the reaction mixtures with N.sub.2 gas. The waste-based carbon materials can have surface areas of 650 to 725 m.sup.2/g, e.g., 684.5 m.sup.2/g and pore size distributions of 12 to 18 nm. The carbon materials may have 3D porous dense layers with a gradient pore structure, which may have enhanced photocatalytic performance for degrading, e.g., organic dyes, such as methylene blue and malachite green. Sustainable methods make ZnO-mesoporous carbon materials from waste for applications including photocatalysis, upcycling mixed waste materials.
Claims
1: A method, comprising: pyrolyzing a mixture comprising PET and metallic zinc, in a PET-to-zinc weight ratio of from 1000:1 to 5:1, at a temperature of 400 C. or more in an inert atmosphere, to obtain a mesoporous composition comprising elemental carbon and ZnO.
2: The method of claim 1, wherein the pyrolyzing is performed at a temperature in a range of from 500 to 800 C.
3: The method of claim 1, wherein the PET comprises at least 50 wt. % PET bottle waste, relative to all PET in the mixture.
4: The method of claim 1, wherein the PET is at least 90 wt. % of carbon-containing material in the mixture.
5: The method of claim 1, wherein the elemental carbon is present in the composition in an amount of from 40 to 90 wt. % of total composition weight.
6: The method of claim 1, wherein the elemental carbon is at least 75 wt. % graphite, relative to all elemental carbon in the composition.
7: The method of claim 1, wherein the metallic zinc comprises at least 75 wt. % zinc dust, relative to all zinc in the mixture.
8: The method of claim 1, wherein the metallic zinc is at least 90 wt. % of all metals in the mixture.
9: The method of claim 1, wherein the pyrolyzing comprises heating a container sealed at ambient pressure.
10: The method of claim 1, wherein the pyrolyzing is performed for a duration of from 30 to 120 minutes.
11: A composition, comprising: graphite; and ZnO particles having an average diameter in a range of from 10 to 100 nm, in and/or on the graphite in the form of a mesoporous ZnO-graphite composite, wherein the composite has a BET surface area in a range of from 395 to 750 m.sup.2/g, and wherein the composite has an average pore size in a range of from 15 to 20 nm.
12: The composition of claim 11, wherein the BET surface area is in a range of from 600 to 725 m.sup.2/g.
13: The composition of claim 11, wherein the graphite and the ZnO particles are at least 90 wt. % of total composition weight.
14: The composition of claim 11, wherein the graphite is present in an amount of from 35 to 95 wt. %, relative to total composition weight, and/or wherein the ZnO is present in the composition an amount of from 5 to 65 wt. %, relative to the total composition weight.
15: The composition of claim 11, having a graphite-to-ZnO weight ratio in a range of from 1:1 to 5:1.
16: A mesoporous ZnO-graphite composite having a surface area of greater than 590 m.sup.2/g, produced by the method of claim 1.
17: A method for degrading an organic compound, the method comprising: contacting the organic compound with the mesoporous ZnO-graphite composite of claim 16 in the presence of ultraviolet light.
18: The method of claim 17, wherein the contacting reduces a concentration of the organic compound by at least 60% within 30 minutes.
19: The method of claim 17, wherein the organic compound comprises a dye.
20: The method of claim 17, wherein the organic compound comprises methylene blue and/or malachite green.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0068] Aspects of the invention provide methods comprising: pyrolyzing a mixture comprising a plastic, such as PET, and a metal, such as metallic zinc, in a PET-to-zinc (plastic-to-metal) weight ratio of from 1000:1 to 5:1, e.g., either of these endpoints or at least 900:1, 800:1, 700:1, 600:1, 500:1, 400:1, 300:1, 200:1, 100:1, 75:1, 65:1, 60:1, 55:1, 50:1, 45:1, 40:1, or 33:1 and/or up to 4.5:1, 4.75:1, 5.5:1, 6:1, 7.5:1, 8:1, 9:1, 10:1, 12.5:1, 15:1, 17.5:1, 20:1, 22.5:1, 25:1, 27.5:1, or 30:1, or any combination of these, at a temperature of 400 C. or more, e.g., at least 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, or 725 C. and/or up to 825, 795, 785, 775, 765, 750, 725, 700, 675, or 650 C., or any combination of these, in an inert atmosphere, to obtain a mesoporous composition comprising elemental carbon and ZnO. The inert atmosphere will generally involve a gas, such as N.sub.2, Ar, He, or the like, which does not react with the PET or metal, though O.sub.2, an O.sub.2-containing gas, and/or air may be present. Preferably, pyrolyzing will not be in a reducing environment and/or under vacuum. Preferably, no more than 33, 25, 20, 15, 10, 7.5, 5, 4, 3, 2, 1, or 0.5 mol. % of O.sub.2 will be present in the pyrolyzing atmosphere, relative to the total environmental gas composition for the pyrolyzing. The pyrolyzing may be performed at a temperature in a range of from 500 to 800, 550 to 750, 575 to 725, 600 to 700 C., or any combination of these.
[0069] The PET may comprise at least 50, 60, 70, 75, 80, 85, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % PET bottle waste, relative to all PET in the mixture. The PET may be replaced and/or supplemented by any alternate plastic described herein.
[0070] The PET in the mixture may be at least 90, 92.5, 95, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % of carbon-containing material in the mixture. That is, the PET may be used in the pyrolysis without any further (and/or added) polymers, resins, adhesives, coatings, or lubricants. In the case of waste plastics, e.g., PET, the plastic component(s) may comprise labels, coatings, fillers, and/or adhesives, which may make out up to 15, 10, 7.5, 5, 4, 3, 2, 1, or 0.5 wt. % of the carbon-containing component weight, relative to the total carbon-containing component (e.g., plastic) weight.
[0071] The elemental carbon may be present in the composition in an amount of from 40 to 90 wt. %, e.g., either of these or at least 45, 50, 55, 60, 65, 70, 72.5, 75, 77.5, 80, 82.5, or 85 wt. % and/or 95, 92.5, 91, 89, 87.5, 85, 82.5, 80, 77.5, 75, 72.5, or 70 wt. % of total composition weight. The elemental carbon may be at least 50, 65, 75, 80, 85, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, 99.9, or 99.99 wt. % graphite, relative to all elemental carbon in the composition.
[0072] The metal and/or metallic zinc may comprise at least 75, 80, 85, 90, 92.5, 95, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % zinc dust, relative to all zinc in the mixture. Metallic zinc may be at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % of all metals in the mixture. Moreover, ZnO may be at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % of all metals and/or metal oxides in the composition.
[0073] The pyrolyzing may comprise heating a container sealed at ambient pressure, i.e., without adding or removing gas beyond ambient conditions. The ambient pressure may be supplied by air or inert gas, such as nitrogen, argon, or helium. The pyrolyzing may be performed for a duration of from 30 to 120 minutes, e.g., either of these or at least 35, 40, 45, 50, 55, or 60 minutes and/or up to 150, 135, 115, 110, 105, 100, 95, 90, 85, 80, 75, 70, 65, 60, 55, 50, or 45 minutes, or any combination of these.
[0074] Aspects of the invention include compositions comprising: graphite; and ZnO particles having an average diameter in a range of from 10 to 100 nm, e.g., either of these or at least 15, 20, 25, 30, 35, 40, 45, 50, 55, or 60 nm and/or up to 95, 90, 85, 80, 75, 70, 65, 60, 55, 50, 45, or 40, in and/or on the graphite in the form of a mesoporous ZnO-graphite composite, wherein the composite has a BET surface area in a range of from 395 to 750 m.sup.2/g, e.g., either of these or at least 400, 425, 450, 475, 500, 525, 550, 575, 585, 590, 595, 600, 605, 610, or 615 m.sup.2/g and/or up to 775, 750, 740, 730, 720, 710, 705, 695, 690, or 685 m.sup.2/g. The composite may have an average pore size in a range of from 15 to 20, 16 to 19.5, 17 to 19, or 18 to 18.5 nm. The BET surface area of inventive compositions may be in a range of from 600 to 725, 615 to 715, 630 to 705, 615 to 695 m.sup.2/g.
[0075] The graphite and the ZnO particles may make out at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 98.5, 99, 99.1, 99.5, or 99.9 wt. % of total composition weight. The graphite is present in an amount of from 35 to 95 wt. %, e.g., either of these or at least 40, 42.5, 45, 47.5, 50, 52.5, 55, 57.5, 60, 62.5, 65, 67.5 70, 72.5, 75, 77.5, 80, 82.5, or 85 wt. % and/or up to 92.5, 87.5, 85, 82.5, 80, 77.5, 75, 72.5, 70, 67.5, 65, 62.5, or 60 wt. %, relative to total composition weight, and/or the ZnO may be present in the composition an amount of from 5 to 65 wt. %, e.g., either of these or at least 7.5, 10, 12.5, 15, 17.5, 20, 25, or 30 wt. % and/or up to 62.5, 60, 57.5, 55, 52.5, 50, 47.5, 45, 40, or 35 wt. %, relative to the total composition weight. Inventive compositions may have a graphite-to-ZnO weight ratio in a range of from 1:1 to 5:1, 1.5:1 to 4.5:1, 2:1 to 4:1, 2.5:1 to 3.5 to 1, or any of these and/or at least 1.05:1, 1.1:1, 1.2:1, 1.25:1, 1.33:1, 1.67:1, or 1.75:1 and/or up to 5:1, 4.25:1, 3.75:1, 3.25:1, 3:1, 2.75:1, or 2.5:1.
[0076] Aspects of the invention comprise mesoporous ZnO-graphite composites having a BET surface area of greater than 590 m.sup.2/g, or any other inventive BET surface area described herein, produced by any inventive method described herein. Inventive aspects may provide any of the composites described herein as filtering components, e.g., in air or water/fluid filters. Such filters may comprise multiple layers, optionally varying in composition, of inventive composites, through which gases and/or liquids pass.
[0077] Aspects of the invention provide methods for degrading an organic compound, the method comprising: contacting the organic compound with one or more mesoporous ZnO-graphite composite as described herein in the presence of ultraviolet light. Organic compounds subject to such degradation may include pharmaceuticals, dyes, soaps, oils, and adhesives, e.g., fluorescent and/or phosphorescent compounds, chromophores and/or colorless compounds. The organic compound may comprise a dye, including acid dyes, basic dyes, direct dyes, reactive dyes, mordant dyes, etc., such as one or moreazo dyes, acridine dyes, anthraquinone dyes, arylmethane dyes, diarylmethane dyes, triarylmethane dyes, phthalocyanine dyes, quinone-imine dyes, azin dyes, eurhodine dyes, safranine dyes, indamines, indophenol dyes, oxazine dyes, oxazone dyes, thiazine dyes, thiazole dyes, xanthene dyes, fluorene dyes, pyronine dyes, fluorone dyes, rhodamine dyes, or mixtures of these. The organic compound may comprise methylene blue and/or malachite green.
[0078] The contacting may reduce a concentration of the organic compound by at least 60, 65, 70, 75, 80, 85, 90, or 95% within 30 minutes. Such reductions may be achieved, for example, within 60, 50, 45, 40, 35, 30, 25, 20, or 15 minutes, depending upon the compound in question. The presence of inventive composites may reduce the concentration of the organic compound(s) with or without irradiated visible and/or UV light. The irradiation may use sunlight or an artificial light (e.g., from a lamp), including broad wavelength UV and/or visible light, e.g., from 10 to 1000 nm, or fractions thereof, such as ranges including endpoints selected from 1005, 10, 20, 25, 30, 40, or 50, 2005, 10, 20, 25, 30, 40, or 50, 3005, 10, 20, 25, 30, 40, or 50, 4005, 10, 20, 25, 30, 40, or 50, 5005, 10, 20, 25, 30, 40, or 50, 6005, 10, 20, 25, 30, 40, or 50, 7005, 10, 20, 25, 30, 40, or 50, 8005, 10, 20, 25, 30, 40, or 50, or 9005, 10, 20, 25, 30, 40, or 50 nm.
[0079] Aspects of the invention provide simultaneous upcycling of plastic waste and metal waste into useful metal oxide-porous carbon nanocomposites, particularly using polyethylene terephthalate (PET) bottle waste. Aspects of the invention provide mesoporous ZnO-graphite nanocomposites, optionally from Zn dust/PET bottle mixed waste, by pyrolysis (solvent free), to synthesize graphite. PET waste from bottles, containers, or otherwise, makes out a considerable part of the total plastic waste in the environment, and it can be utilized as model plastic waste, and Zn dust can be utilized as a model metal waste. Aspects of the invention include facile thermal methods of upcycling Zn-PET bottle mixed waste into nanocomposites of ZnO nanoparticles and mesoporous graphite. Aspects of the invention provide mesoporous ZnO-graphite nanocomposites, optionally from Zn and/or PET (bottle) waste, which may be used, e.g., as photocatalysts. Waste-based nanocomposites can exhibit a superior photocatalytic activity for the degradation of organic compounds including organic dyes, such as methylene blue and malachite green, which may serve as model water pollutants. Further potential applications in the scope of the invention may include environmental remediation utilizing waste materials, minimizing input costs, separative recycling planning, and/or sustainable development management.
[0080] Aspects of the invention include transforming Zn metal to ZnO nanoparticles in the presence of polymer waste, e.g., PET, while no transformation of Zn metal to ZnO nanoparticles occurs in the absence of PET. Aspects of the invention comprise a mutual transformation of Zn into ZnO and transformation of the (PET) bottle waste into mesoporous graphite upon thermal treatment, particularly at 700 C. in inert atmosphere. Inventive nanocomposites, optionally mixed waste-based, can exhibit superior photocatalytic activity for the degradation of organic dyes (methylene blue and malachite green) under UV irradiation, e.g., complete degradation of 20, 30, 40, 50, 75, 100, 250, or 500 mg/L solutions after 75, 70, 65, 60, 55, 50, 45 minutes or less. Aspects of the invention provide critical concentrations for photocatalytic activity of ZnO@graphite composites, which may be attributed to electron pair separation achieved by the electronic interaction between ZnO and graphite and due to an extensive 9-n conjugation system. Inventive methods can be applied to different metal(s), e.g., Fe, Sn, Cr, Al, Ni, Cu, Co, Mn, Mo, Pb, In, Ag, Pd, Pt, Rh, Ru, and/or W, and/or different plastic waste(s), e.g., addition, condensation, and/or radical polymers including polyolefins, polyesters, poly(meth)acrylates, polyethers, polyamides, polycarbonates, polyurethanes, polyimides, polystyrenes, and/or elastomers, such as PE, PP, PBT, PAN, ABS, nylon 6, nylon 6,6, nylon 510, nylon 1,6, nylon 12, PS, PEK, PEEK, PES, PPS, POM, PBI, PVC, PB, PTFE, PVdF, PVAc, PVA, PGA, PLA, PBS, PEA, PHB, PEN, PTT, PPPVE, PPMVE, PHFP, PCTFE, PMMA, or their mixtures and/or mixed (e.g., co-, or ter-) polymers, and the produced nanocomposite materials may be applied in various photocatalytic systems.
[0081] Inventive compositions generally use Zn metal, rather than a Zn salt, e.g., ZnCl.sub.2, ZnSO.sub.4, Zn(CN).sub.2, ZnBr.sub.2, Zn(NO.sub.3).sub.2, ZnI.sub.2, ZnMoO.sub.4, ZnC.sub.2O.sub.4, Zn(ClO.sub.4).sub.2, Zn.sub.3(PO.sub.4).sub.2, Zn(BF.sub.4).sub.2, (C.sub.6H.sub.5O.sub.7).sub.2Zn.sub.3, (CH.sub.3C.sub.6H.sub.4SO.sub.3).sub.2Zn, and/or Zn(NO.sub.3).sub.2, and may contain no more than 10, 5, 2.5, 1, or 0.1 wt. % of any or all such salts, based on the total composition weight.
[0082] Inventive methods and/or compositions need not use acids in the preparation, such as HCl, HF, HI, HBr, H.sub.2SO.sub.4, B(OH).sub.3, etc., or mixtures thereof. Inventive compositions may be free of detectable amounts of, or contain no more than 5, 4, 3, 2, 1, 0.5, 0.1, 0.05, 0.01, 0.005, 0.001, 0.0005, or 0.0001 wt. %, based on total material weight, of boron.
[0083] Inventive methods need not use strong bases, e.g., cations of Na, K, Li, and/or Mg with, e.g., anions of OH and/or CO.sub.3, and/or solvents, such as pyridine, N,N-dimethylformamide (DMF), N,N-dimethylacetamide, N-methyl pyrrolidone (NMP), hexamethylphosphoramide (HMPA), dimethyl sulfoxide (DMSO), acetonitrile, tetrahydrofuran (THF), 1,4-dioxane, dichloromethane, chloroform, carbon tetrachloride, dichloroethane, acetone, ethyl acetate, pet ether, pentane, hexane(s), decalin, THF, dioxane, toluene, xylene(s), o-dichlorobenzene, diethyl ether, methyl t-butyl ether, methanol, ethanol, ethylene glycol, isopropanol, propanol, and/or n-butanol (other than for washing, e.g., with water). Inventive methods and/or compositions may comprise no more than 15, 10, 5, 4, 3, 2, 1, 0.5, 0.1, 0.01, 0.001, or 0.0001 wt. %, based on total material weight, or no more than trace detectable amounts of such bases and/or solvents. Inventive methods and/or compositions may comprise no more than 5, 4, 3, 2, 1, 0.5, 0.1, 0.05, 0.01, 0.005, 0.001, 0.0005, or 0.0001 wt. %, based on the total material weight, or no more than trace detectable amounts of surfactants, and the structure of inventive compositions may be unaffected by micelle formation and/or the presence of surfactants.
[0084] Inventive compositions are preferably made in the absence of H.sub.2, or with no more than 2.5, 2, 1, 0.5, 0.1, 0.01, 0.001, 0.0001, or 0.00001 mol. % H.sub.2, relative to all gases in the calcining atmosphere.
[0085] Inventive materials generally have an irregular shape, i.e., without or with no more than more than 40, 33, 25, 20, 15, 10, 7.5, 5, 4, 3, 2, 1, or 0.5% regular and/or repeated structural, relative to total volume and/or surface area. Inventive materials may have fractal-like surface topology, clustered (grape-like) agglomerated features, or the like.
[0086] Inventive compositions may avoid or comprise no more than 10, 5, 2.5, 1, 0.5, 0.1, 0.01, 0.001 wt. %, relative to the total composition weight, of Al powder, Ti powder, Fe powder, Cu powder, SiO.sub.2, MgO, titanium oxide (e.g., TiO, TiO.sub.2, Ti.sub.3O, Ti.sub.2O, Ti.sub.2O.sub.3), CeO.sub.2, Al.sub.2O.sub.3, iron oxide (e.g., Fe.sub.2O.sub.3, FeO, Fe.sub.3O.sub.4), manganese oxide (e.g., MnO, Mn.sub.3O.sub.4, Mn.sub.2O.sub.3, MnO.sub.2, MnO.sub.3, Mn.sub.2O.sub.7), copper oxide (e.g., Cu.sub.2O, CuO, CuO.sub.2, Cu.sub.2O.sub.3), tungsten oxide (e.g., W.sub.2O.sub.3, WO.sub.2, WO.sub.3, W.sub.2O.sub.5), NaCl, MgCl.sub.2, KCl, CaCl.sub.2, FeCl.sub.3, TiCl.sub.4, BaCl.sub.2, CuCl, CuC.sub.2, K.sub.2CO.sub.3, Na.sub.2CO.sub.3, CaCO.sub.3, and/or MgCO.sub.3.
[0087] The porosity of inventive materials need not be constant, i.e., equally distributed as viewed on a 2D and/or 3D perspective, but the materials may also have gradient pore distributions, either in 2Di.e., a varying porosity from one side, quadrant, or portion of a quadrant, to the other side(s), quadrant(s), and/or portion(s) of the quadrants, or in 3Di.e., a varying porosity from an outer and/or inter surface of the 3D material in a direction orthogonal to an outer tangential plane to a surface of the 3D material, i.e., inwardly to and/or outwardly from the center of the material. The porosity pattern, if varied, may vary in any manner, such as linearly, i.e., as a function f(x)k.sup.xx, where k is a constant related to the porosity and x is a displacement, or decay exponentially, i.e., as a function f(x)e.sup.kx. For example, porosity plots from an outer and/or inner surface of inventive materials may be represented by a plotted form of the function, e.sup.x, e.sup.x/2, e.sup.x/3, e.sup.5x, e.sup.10x, e.sup.15x, and/or e.sup.25x. This could mean a highly porous outer and/or inner surface and a less porous core, a porous core relative to outer surface, a porous outer surface relative to the inner surface, or a porous inner surface relative to the outer surface, etc. For relative porosities, a more porous portion or volume may be, e.g., 1.5, 2, 2.5, 3, 5, 10-fold the porosity of a less porous portion. The porosity may vary, along the surface from one face of a sphere of material to another, and/or towards the center from the outside, or the like.
EXAMPLES
[0088] Zn Dust-Pet Waste into Mesoporous ZnO-Graphite Composites:
[0089] Polyethylene terephthalate (PET) bottle waste was transformed into carbon-based nanomaterials by thermal decomposition, i.e., pyrolysis, in the presence of Zn metal. In a typical method, the plastic water bottles were first cut into small pieces, e.g., at least 0.1, 0.2, 0.25, 0.3, 0.4, 0.5, 0.6, 0.75, 0.8, 0.9, 1, 1.25, 1.5, 1.75, or 2 cm.sup.2 and/or up to 4, 3.5, 3, 2.5, 2, 1.9, 1.8, 1.7, 1.6, 1.5, 1.4, 1.3, 1.25, 1.2, 1.1, or 1 cm.sup.2, and then washed with distilled water and air dried. 10 g of the bottle pieces was transferred to Pyrex dish and placed in stainless steel vessel. A desired amount of zinc dust (0.1, 0.5, 0.75, or 1 g) was added to the bottle pieces. After that, the vessel was tightly closed and then transferred into muffle furnace and heated at 700 C. for 1 hour to afford a shiny black powder. For comparison, plastic bottle pieces were thermally degraded in an otherwise identical manner but for the absence of zinc dust, and zinc dust was thermally treated in the absence of the bottle waste under the same conditions. The samples were respectively designated as PET 0, Zn 700, PET 700, PETZ 0.1, PETZ 0.5, PETZ 0.75, and PETZ 1.0, for the raw plastic bottles before thermal treatment (PET 0), the bottles after thermal treatment at 700 C. in the absence of Zn dust (Zn 700), the Zn dust after thermal treatment at 700 C. in the absence of bottle waste (PET 700), and PET bottle waste material after thermal treatment in the presence of 0.1 g (PETZ 0.1), 0.5 g (PETZ 0.5), 0.75 g (PETZ 0.75), or 1 g (PETZ 1.0) of Zn dust.
[0090] MATERIAL CHARACTERIZATION: The materials prepared as described above were characterized by XRD, SEM, TEM, Raman spectroscopy; thermal gravimetric analysis (TGA), N.sub.2 adsorption desorption, and BET surface area measurements to evaluate the quality, performance and physical properties of the materials. The clean, dried water bottle pieces were also ground into fine particles for characterization. X-ray diffraction measurements were performed using a Shimadzu XRD Powder diffractometer (xrd-700, Maxima) with a Cu radiation source, at a scanning speed of 2 min.sup.1, 40 kV tube voltage, and 30 mA tube current, with a scanning range of 5 to 90. The thermal decomposition of the materials was recorded with a Shimadzu (DTG-60H) DTA-TGA thermal analyzer in the temperature range 25 to 1000 C. The specific surface area and pore diameter of the samples were measured by N.sub.2 adsorption isotherm using the Brunauer-Emmett-Teller (BET) method for determining surface area, measured on Quantachrome NOVA 1200e analyzer at 77 k. Raman spectrum were obtained using a Thermo Scientific spectroscope with a 532-nm laser as an excitation source. The concentration of heavy metal ions was determined by a flame atomic absorption spectrometer on a Shimadzu AA-7000 device. The thermal treatment of the samples was performed using a Barnstead Thermolyne 6000 Muffle Furnace, burning at 700 C. in an air atmosphere. Sonication was performed on a Cole Parmer model 8893 sonicator at 42 kHz. The ultra-high pure water was provided by Thermo Scientific Barnstead Easypure RoDi device. An FEI ISPECT S50 (Czech Republic) scanning electron microscope (SEM) was used to examine the surface morphological features of the specimens. SEM was performed using an acceleration voltage of 20 kV, a working distance of 10 mm, and a spot size 3. The powder specimens were mounted onto a metallic slab with double-sided adhesive tape. Images were captured at different magnifications to record the representative features of the specimens. SEM micrographs were taken with secondary electron (SE) and (BSE) detectors to identify the existence of ZnO particles in the carbon sheets. For transmission electron microscopy (TEM), the powder was dispersed in ethanol, sonicated for 5 minutes, and deposited onto a TEM grid having porous carbon support film. The grids were dried and observed under the electron beam of the TEM at low and high magnifications. An FEI Morgagni 268 (Czech Republic) TEM at 80 kV was used to record the images. To verify the XRD data and evaluate the local crystalline nature of the synthesized products, the electron diffraction patterns in the TEM were also captured.
[0091] PHOTOCATALYTIC PERFORMANCE: The photocatalytic activity of the materials synthesized as described above was analyzed by measuring the degradation of the organic dyes, methylene blue (MB) and malachite green (MG), as model water pollutants. All the photocatalytic experiments were carried out using a 250 mL column glass reactor with an inserted 125 W medium pressure mercury UV lamp. In all experiments 1 g/L of the prepared sample (PET 700, PETZ 0.1, PETZ 0.5, PETZ 0.75 and PETZ 1.0) was homogeneously dispersed in 100 mL of ultra-high pure water. After that, 100 mL of 20 mg/L of aqueous dye solutions (MB or MG) was added to the previous suspension. All experiments were carried out at natural pH (6.7). Prior to the photocatalysis, the suspensions containing the catalyst and the organic dye were magnetically stirred in the dark for 30 minutes to establish adsorption-desorption equilibrium. The irradiation was performed under magnetic stirring and air bubbling through the suspensions at room temperature. Sample aliquots (5 mL) were taken at the desired time and then centrifuged to separate the solid catalyst. The concentration of the dye (MB, MG) in the centrifuged aqueous samples was determined by UV-vis absorbance, with a maximum at 665 nm for methylene blue (MB) and at 635 nm for malachite green (MG) before and after illumination. The degradation efficiency of the nanocomposite samples was defined in terms of the C/Co ratio, where Co and C represent the initial and final concentrations of the dye at to and t respectively.
[0092] MATERIALS CHARACTERIZATION:
TABLE-US-00001 TABLE 1 N.sub.2 adsorption-desorption characteristics of PET 700, PETZ 0.1, PETZ 0.5, PETZ 0.75 and PETZ 1.0. S.sub.BET Pore Volume Average Pore Sample (m.sup.2/g) (cm.sup.3/g) Size (nm) PET 700 589.5 0.165 18.47 Zn 700 48.2 0.035 12.32 PETZ 0.1 684.5 0.196 18.47 PETZ 0.5 502.7 0.160 18.47 PETZ 0.75 462.0 0.138 18.47 PETZ 1.0 398.5 0.137 16.88
[0093] The carbon materials produced as described herein exhibit surface areas up to 684.5 m.sup.2/g, e.g., at least 375, 385, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, or 700 m.sup.2/g and/or up to 800, 775, 750, 725, 700, 675, 650, 625, 600, 575, or 550 m.sup.2/g, with mesoporous size distribution, such as 18.47 nm, e.g., at least 14, 15, 16, 16.5, 17, 17.5, 18, 18.25, or 18.5 nm and/or up to 22, 21.5, 21, 20.5, 20, 19.75, 19.5, 19.25, 19, 18.75, 18.5, 18.25, or 18 nm. Furthermore, the surface area and average pore volume decrease with increasing ZnO content in the samples, which can be explained by the blocking of the porous carbon surfaces by ZnO nanoparticles.
[0094] A proposed mechanism for the simultaneous transformation of plastic bottles and Zn dust into ZnO@graphite nanocomposite may be as indicated below in Equations 1.
##STR00001## ##STR00002##
[0095] PHOTOCATALYTIC PERFORMANCE: The photocatalytic activity of samples prepared as described herein were evaluated by following the degradation of methylene blue (MB) and malachite green (MG) dyes as model pollutants under UV light irradiation, as shown in
[0096] Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views.
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[0102] The TEM images show that the carbon materials have 3D porous layers with gradient pore structures. The CNS prepared as described herein were much thinner than the carbon support used with TEM grid. ZnO particles can be observed decorating these CNS as highlighted by arrows in certain cases. The dimension of the ZnO particles can be observed to be less than 50 nm, e.g., at least 1, 2.5, 5, 10, 15, 20, or 25 nm and/or up to 75, 65, 50, 45, 40, 35, 30, or 25 nm in their longest average dimension. No obvious change in the morphology or porosity of the nanocomposites has been observed from the TEM measurements, based upon ZnO content. The number of ZnO particles increased with increasing added Zn-metal in the samples. TEM observation revealed the successful transformation of PET bottle waste material and Zn metal respectively into porous carbon sheets and crystalline spherical ZnO particles.
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[0111] Numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.