Abstract
A frying unit, comprising an oil pan (1) which is essentially open on top, a transport unit (2), using which a basket (3) is movable from a filling position into the interior of the oil pan (1) and using which the basket (3) is movable from the interior of the oil pan (1) into an emptying position, wherein the oil pan (1) is designed in such a way that it can accommodate multiple baskets (3) simultaneously, and the transport unit (2) is designed in such a way that the baskets (3) are movable independently of one another.
Claims
1. A frying unit, comprising an oil pan (1) which is essentially open on top, a transport unit (2), using which a basket (3) is movable from a filling position into the interior of the oil pan (1) and using which the basket (3) is movable from the interior of the oil pan (1) into an emptying position, characterized in that the oil pan (1) is designed in such a way that it can accommodate multiple baskets (3) simultaneously, and the transport unit (2) is designed in such a way that the baskets (3) are movable independently of one another.
2. The frying unit according to claim 1, wherein the oil pan (1) comprises a bottom (10) and side walls (11) which adjoin thereon and are closed per se and wherein a heating coil (12), using which oil is heatable which is located in the oil pan (1), is located in the interior of the oil pan (1), spaced apart from the bottom (10) and the side walls (11).
3. The frying unit according to claim 1, wherein the oil pan (1) comprises basket receptacles (13, 130), in which the baskets (3) can be accommodated, wherein the baskets (3) can be arranged in upper basket receptacles (13) above the oil, which is located in the oil pan (1) and wherein the baskets (3) can be arranged in lower basket receptacles (130) in this oil.
4. The frying unit according to claim 1, wherein the transport unit (2) comprises a vertical guide (20), a vertical drive (21), and a horizontal guide (22) connected thereto and a horizontal drive (23), using which a basket holder (240) is movable horizontally and/or vertically, wherein a basket (3) is releasably held using the basket holder (240).
5. The frying unit according to claim 4, wherein the vertical drive (20) and/or the horizontal drive (21) is a drive which is selectable from the group comprising spindle drives, belt drives, chain drives, linear motors, linear cylinders, and the like.
6. The frying unit according to claim 4, comprising at least one basket (3), wherein the basket (3) comprises a bottom (30) and side walls (31) adjoining thereon and adjoining each other, which are at least partially oil-permeable, wherein a holder (32) is provided at an upper end of the basket (3), which can be held by the basket holder (240), and wherein a receptacle element (33) is provided at a lower end of the basket (3), which can be accommodated in the basket receptacles (13, 130).
7. The frying unit according to claim 6, wherein the bottom (30) of the basket (3) is fixedly connected to the side walls (31) or wherein the bottom (30) comprises at least one flap, which is arranged so it is pivotable on one of the side walls (31).
8. The frying unit according to claim 6, wherein a first side wall (31) comprises at least one flap, which is arranged so it is pivotable on at least one side wall (31) adjacent to the first side wall (31) or is arranged so it is pivotable on the bottom (30).
9. The frying unit according to claim 1, comprising an oil processing unit (4) having a discharge line (40), a filter (41) connected to the discharge line (40), a pump (42) connected to the filter (41), and a return line (43) connected to the pump (42), using which oil can be discharged from the oil pan (1), filtered, and returned to the oil pan (1).
10. The frying unit according to claim 1, comprising an emptying unit (5), using which fried material can be emptied from the basket (3) in the emptying position.
11. The frying unit according to claim 10, wherein the emptying unit (5) comprises a pivot unit, using which the basket (3) is pivotable around an axis or wherein the emptying unit (5) comprises a flap unit, using which the at least one flap of the basket (3) is actuatable for opening and/or closing.
12. The frying unit according to claim 1, comprising a cover (6), which can be lowered and using which the oil pan (1) can be at least partially covered.
13. The frying unit according to claim 1, comprising a ventilation unit (7) having a fan, a filter, and/or an oil separator.
14. The frying unit according to claim 1, comprising a housing, which at least partially encloses the above-mentioned components of the frying unit.
15. An automatic deep fryer (9), comprising a housing (90), a metering apparatus (8), which is arranged in an upper region of the housing (90), a frying unit according to claim 1, which is arranged below the metering apparatus (8), wherein piece goods which leave the metering apparatus (8) can move to the frying unit.
16. The automatic deep fryer (9) according to claim 15, comprising a conveyor unit (91), a removal unit (92), an input unit (93), a payment unit (94), a security unit (95), and a transmission unit (96).
17. A method for frying piece goods, comprising the following steps: providing a frying unit according to claim 1; moving the basket (3) into the filling position; filling the basket (3) using piece goods in the filling position; moving the basket (3) from the filling position into the interior of the oil pan (1) using the transport unit (2); frying the piece goods in the basket (3) in the interior of the oil pan (1); moving the basket (3) from the interior of the oil pan (1) into an emptying position using the transport unit (2).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Exemplary embodiments of the present invention are explained in greater detail hereafter on the basis of figures. These serve solely for explanation and are not to be interpreted as restrictive. In the figures:
[0047] FIG. 1 shows a perspective illustration of a frying unit according to the invention;
[0048] FIG. 2 shows a further perspective illustration of the frying unit of FIG. 1;
[0049] FIG. 3 shows a perspective sectional view of the frying unit of FIG. 1;
[0050] FIG. 4 shows a perspective view of a transport unit of the frying unit of FIG. 1;
[0051] FIG. 5 shows a perspective illustration of a basket of a first embodiment in an emptying unit of a first embodiment;
[0052] FIG. 6 shows a perspective illustration of a basket of a second embodiment in an emptying unit of a second embodiment; and
[0053] FIG. 7 shows a perspective illustration of a partial sectional view according to the invention of an automatic deep fryer having a frying unit according to the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0054] FIG. 1 shows a schematic illustration of a frying unit according to the invention. The frying unit essentially comprises an oil pan 1, which is open on top, a transport unit 2, using which baskets 3 are movable from a filling position into the interior of the oil pan 1 and using which the baskets 3 are movable from the interior of the oil pan 1 into an emptying position. The oil pan 1 can accommodate multiple baskets 3 simultaneously. In the illustrated embodiment, six baskets 3 can be accommodated simultaneously. In the filling position, an intake chute 14 is provided, using which it is possible to slide the material to be fried into the basket. In the emptying position, an outlet chute 140 is provided, using which it is possible to guide the fried material out of the basket, for example, to a removal position. A drip plate 15 is provided below the filling position, which conducts oil dripping down, and also parts of the material to be fried which fall out of the baskets, to the oil pan. The frying unit furthermore comprises an oil processing unit 4, using which the quality of the frying oil can be ensured. An emptying unit 5 is provided in the region of the emptying position, using which the fried material located in a basket 3 can be moved onto the outlet chute 140. A cover 6 which can be lowered is provided above the oil pan 1, using which the oil pan 1 can be at least partially covered, i.e., using which the upper opening of the oil pan 1 is closable.
[0055] FIG. 2 shows a further perspective illustration of the frying unit of FIG. 1. The oil pan 1 comprises a bottom 10 and side walls 11, which are closed per se on the circumference and which extend upward from the bottom 10. Each basket 3 comprises a bottom 30 and side walls 31, which are closed per se on the circumference and which extend upward from the bottom 30. The bottom 30 and the side walls 31 of each basket 3 are oil-permeable. They can be manufactured from a metal mesh, for example, a grating, a perforated plate, or the like. The oil processing unit 4 comprises a discharge line 40, which is connected to an outlet 16. The outlet 16 is arranged on the bottom 10 of the oil pan 1. The discharge line 40 leads to an oil filter 41, which is connected to an oil pump 42. From the pump 42, a return line leads back to an inlet 160 on the oil pan 1. The inlet 160 is arranged in the upper region of a side wall 11 of the oil pan 1. The frying oil can be conveyed and filtered from the oil pan 1 using the oil processing unit 4 in a circuit. The filtration can be carried out continuously or periodically. It can be carried out during the frying or it can be carried out when the frying unit is not in operation, i.e., when the oil is not heated. The filtering can also only be carried out when the frying unit has been unused for a specific time, i.e., when the oil has cooled down below a predetermined temperature. Sensors 44 are provided on the oil pan 1. The illustrated sensors are arranged on a side wall 11 of the oil pan 1 in an upper region, in the middle, and in a lower region. The sensors can be temperature sensors or oil quality sensors. The sensors can also be arranged on the bottom 10 of the oil pan 1 or in the oil processing unit 4. A ventilation system 7 is arranged on the cover 6. The ventilation system 7 comprises a fan or ventilator and can additionally also comprise a separator for steam and/or oil.
[0056] FIG. 3 shows a perspective sectional view of the frying unit of FIG. 1. The bottom 10 of the oil pan 1 comprises an offset region, which forms a cold zone 100 below the heating coils 12. The offset region is formed spaced apart from the side walls 11 in the bottom 10. The distance to the side walls 11 forms a circumferential support for the heating coils 12. The terminals of the heating coils 12 are led outward laterally through the side walls 11. The illustrated oil pan 1 is divided into two parts by a partition wall 17 arranged in the middle. The partition wall 17 extends over the entire height of the oil pan 1 and divides it into two pans separate from one another. Each of the pans is connected using a separate fitting to the oil processing unit 4 (only one connecting line of one of the pans is shown). Alternatively, the partition wall can extend only over the height of the side walls 11, but not up into the offset region of the oil pan 1, which forms the cold zone 100, so that the frying oil can circulate unobstructed in the entire cold zone 100. In the case of a low utilization of the frying unit, for example, only a part of the pan can be in operation. The power consumption can thus be reduced. One pan part can be switched off for the processing, i.e., the purification and/or the replacement of the frying oil. When the oil has cooled down sufficiently, the processing/replacement can be performed. Subsequently, the other pan part can be switched off. Basket receptacles 13, 130, in which the baskets 3 can be arranged using corresponding receptacle elements 33, are provided on the inner side of the oil pan 1 on a front side wall (not shown) and on a rear side wall. Upper basket receptacles 13 and lower basket receptacles 130 are provided, wherein the baskets 3 are located in the oil pan 1 when they are arranged in the lower basket receptacle 130 and are located above the oil pan 1 and/or above the frying oil when they are arranged in the upper basket receptacle 13. The baskets 3 can be arranged in the upper basket receptacles 13 for the dripping off of the frying oil. The upper and lower basket receptacles are arranged laterally offset in relation to one another, i.e., they are not arranged one over the other. Each basket receptacle comprises a wedge-shaped recess which tapers from top to bottom. The receptacle elements 33 are arranged in the middle on the bottom 30 of the respective basket 3. They protrude beyond a front or rear side wall 31, respectively, of the basket 3. A holder 32, which can be accommodated by a basket holder 240, is provided in the upper region of the rear side wall on the basket 3. The basket holder 240 is part of the transport unit 2, which is shown exposed in FIG. 4. The transport unit 2 comprises two vertical guides 20, which are arranged spaced apart in relation to one another, a vertical drive 21 in the form of a spindle drive, using which a horizontal guide 22, which is guided using the vertical guides 20, is vertically displaceable. Furthermore, the transport unit 2 comprises a carriage 24, which is guided using the horizontal guide 22 and which is horizontally movable using a horizontal drive 23, in the form of a belt drive. The basket holder 240 is arranged on the carriage 24, which is movable in the vertical and in the horizontal.
[0057] FIG. 5 shows a perspective illustration of a basket 3 of a first embodiment in an emptying unit 5 of a first embodiment. The basket 3 comprises a bottom 30, which is pivotable downward, and closed circumferential side walls 31. The bottom 30 has a closed circumferential frame, in which a grating is clamped. The bottom 30 is held in the closed position by a spring. Alternatively, the bottom 30 can be held closed using a magnet, for example, using a heat-resistant permanent magnet, for example, using a ferrite magnet. The side walls 31 comprise an upper and a lower closed circumferential frame, between which a grating is clamped. In this embodiment, the holder 32 is formed as a sheet-metal hook, the first leg of which extends from the lower edge of one of the side walls 31 up to beyond the upper edge of this side wall 31. Spaced apart from the upper edge, the sheet metal extends at an angle of 90 degrees, i.e., laterally away from the basket 3, and comprises a downwardly oriented tab on its end facing away from the basket 3. In the lower region of the sheet-metal hook, i.e., in the lower region of the sheet metal of the holder 32, which is arranged between the lower edge and the upper edge of the basket 3, the receptacle element 33 extends inclined laterally upward away from the basket 3, for example, at an angle of 45 degrees. A plate having a receptacle element 33 is also arranged at the same height (not visible in this figure) on the side of the basket 3 opposite to the holder 32. An opener 50 is provided in the emptying unit 5, in which a bolt 300 protruding from the bottom 30 can engage. After the bolt 300 engages in the opener 50, the basket 3 can be raised using the transport unit 2 and possibly also laterally displaced, whereby the bottom 30 can be pivoted downward, whereby the material to be fried located in the basket can be emptied. Alternatively, the basket 3 can be arranged in a stationary manner in the emptying unit 5 and an actuator can move the opener 50 vertically or vertically and horizontally in such a way that the bottom 30 is opened.
[0058] FIG. 6 shows a perspective illustration of a basket 3 of a second embodiment in an emptying unit 5 of a second embodiment. The basket 3 comprises a bottom 30 connected fixedly to the side walls 31, wherein three of the side walls 31 extend essentially vertically upward from the bottom 30 and one side wall 31 extends at an angle, for example, 45 degrees, upward and outward. A receptacle element 33 is arranged adjoining the upper edge on the inclined side wall. A holder 32 in the form of an angled plate is arranged on the side wall opposite to the inclined side wall, wherein a first leg extends from the lower edge of the basket up to beyond its upper edge and a second leg adjoining the first leg extends essentially horizontally away from the basket. An actuator 51 is provided in emptying unit 5, using which a pivot mechanism 53 is actuatable. The emptying unit 5 comprises a basket receptacle 52 in which the basket 3 is insertable so it is pivotable. The basket 3 can be pivoted using the pivot mechanism 53 around an essentially horizontal axis, wherein the material to be fried located in the basket can be emptied.
[0059] FIG. 7 shows a perspective partial sectional view of an automatic deep fryer 9 having a frying unit according to the invention. The automatic deep fryer 9 comprises a housing 90 in which a metering apparatus is arranged in an upper region. The frying unit according to the invention is arranged below the metering apparatus in such a way that material to be fried can move from the metering apparatus to the filling position of the frying unit. Furthermore, the automatic deep fryer 9 comprises a conveyor unit 91 adjoining the frying unit, using which the fried material can be conveyed to the adjoining removal unit 92. An input unit 93 and a payment unit 94 are arranged on the housing exterior, in a region well accessible to a user. A security unit 95 and a transmission unit 96 are arranged in the housing interior. A seasoning unit is provided in the region above the removal unit 91, which can comprise powdered spices, such as salt, pepper, or other spices or spice mixtures, or which can comprise condiments, such as ketchup, mayonnaise, mustard, or other condiments to season the material to be fried therewith. A bowl unit 98 is provided adjacent to the removal unit 91, using which bowls can be supplied to the removal unit 91 to accommodate the material to be fried therein. Furthermore, a napkin dispenser (not shown) can be provided in the automatic deep fryer in the region of the removal unit 92, using which napkins can be supplied to the removal unit 92. The napkin dispenser can be formed combined with the bowl unit 98. A fresh oil container 45 and a usual container 46 are arranged in the automatic deep fryer 9 below the frying unit, i.e., below the oil pan 1, which containers are connected to the oil processing unit 4 by corresponding lines. Using corresponding pumps, fresh oil can be supplied from the fresh oil container 45 to the oil processing unit 4 and used oil can be supplied to the used oil container 46. In this illustration, the frying unit is enclosed by an essentially closed cover 6, in the form of a housing. Openings are only provided in the region of the supply and the discharge of the material to be fried. The ventilation system 7, 70 comprises a fan 7, which is arranged above the frying unit in the housing 90 of the automatic deep fryer 9, and a condensed water container 70, which is arranged below the oil pan 1 adjacent to the oil containers 45, 46. Condensed water lines lead from the frying unit to the condensed water container 70.
LIST OF REFERENCE NUMERALS
[0060] 1 oil pan
[0061] 10 bottom
[0062] 100 cold zone
[0063] 11 side wall
[0064] 12 heating element
[0065] 13 upper basket receptacle
[0066] 130 lower basket receptacle
[0067] 14 inlet chute
[0068] 140 outlet chute
[0069] 15 drip plate
[0070] 16 outlet
[0071] 160 inlet
[0072] 17 partition wall
[0073] 2 transport unit
[0074] 20 vertical guide
[0075] 21 vertical drive
[0076] 22 horizontal guide
[0077] 23 horizontal drive
[0078] 24 carriage
[0079] 240 basket holder
[0080] 3 basket
[0081] 30 bottom
[0082] 31 side wall
[0083] 32 holder
[0084] 33 receptacle element
[0085] 4 oil processing unit
[0086] 40 discharge line
[0087] 41 filter
[0088] 42 pump
[0089] 43 return line
[0090] 44 sensor
[0091] 45 fresh oil container
[0092] 46 used oil container
[0093] 5 emptying unit
[0094] 50 opener
[0095] 51 actuator
[0096] 52 basket receptacle
[0097] 53 pivot mechanism
[0098] 6 cover
[0099] 7 ventilation system
[0100] 70 condensed water container
[0101] 8 metering apparatus
[0102] 9 automatic deep fryer
[0103] 90 housing
[0104] 91 conveyor unit
[0105] 92 removal unit
[0106] 93 input unit
[0107] 94 payment unit
[0108] 95 security unit
[0109] 96 transmission unit
[0110] 97 seasoning unit
[0111] 98 bowl unit
