Seed ablation
10820479 ยท 2020-11-03
Assignee
Inventors
- King Ling (Bateman, AU)
- Andrew Louis Guzzomi (Palmyra, AU)
- Todd Erickson (Inglewood, AU)
- David Merritt (North Perth, AU)
- Kingsley Wayne Dixon (City Beach, AU)
Cpc classification
A01C1/00
HUMAN NECESSITIES
International classification
A01C1/00
HUMAN NECESSITIES
Abstract
The present invention relates to an apparatus and method for seed ablation. In accordance with the method of seed ablation, the apparatus is adapted to expose a heat source to a plurality of seeds while the seeds are in motion. Exposing of the heat source to the moving seed allows ablation of the seeds for de-awning and removing of the appendages of the seeds. In a particular arrangement the seeds are exposed to rotational movement within a centrifugal drum to form a rotating stream of seeds. A torch which reaches into the drum provides a flame directed to the stream of seeds for exposing the seeds to the flame. This allows the ablation of the seed awns and appendages over time as seeds enter into contact with the flame.
Claims
1. A method for ablating awns, hairs and appendages of seeds located within a drum adapted to expose the seeds to rotational movement for generating within the drum a stream of seeds rotating one or more times about a longitudinal axis of the drum, the method comprising: rotating at least a portion of the drum for exposing the seeds to rotational movement generating the stream of seeds rotating within the drum about the longitudinal axis of the drum; and exposing at least one particular location of the stream of seeds to at least one flame, wherein the stream of seeds rotates about the longitudinal axis of the drum a plurality of times for periodically exposing the particular location of the stream of seeds to the flame.
2. The method according to claim 1 wherein the flame comprises a cyclone flame.
3. The method according to claim 1 wherein the flame comprises a pre-combustion zone, a main reaction zone and a post combustion zone and wherein the particular location of the stream of seeds is exposed simultaneously to the pre-combustion zone, the main reaction zone and the post-combustion zone of the flame.
4. The method according to claim 1 wherein the flame comprises a pre-combustion zone, a main reaction zone and a post combustion zone and wherein the particular location of the stream of seeds is exposed simultaneously to the main reaction zone and the post-combustion zone of the flame.
5. The method according to claim 1, wherein the distance between the stream of seeds and the flame is variable.
6. The method according to claim 5 wherein the distance of the flame with respect to the stream of seeds is such that the contact between the stream of seeds and a combustion zone is maximised.
7. The method according to claim 1 wherein exposure of the particular location of the stream of seeds to the flame occurs for a period of time that has a duration of 0.003 seconds or 0.009 seconds.
8. The method according to claim 1 further comprising coating the seeds after the seeds are exposed to the flame.
9. A The method according to claim 1 wherein the stream of seeds is either continuously or discontinuously exposed to the flame for a particular period of time.
10. The method according to claim 1, wherein the flame is a pencil shaped flame of about 38.1 mm to 50.8 mm long.
11. The method according to claim 1, further comprising a step of inserting into the rotating stream of seeds at least one bar for agitating the seeds of the stream of seeds.
12. The method according to claim 11, further comprising a step of rotating the bar around its longitudinal axis.
13. An apparatus for ablating awns, hairs and appendages of seeds, the apparatus comprising: a drum having at least one portion that exposes seeds inside the drum to rotational movement for generating within the drum a stream of seeds rotating one or more times about a longitudinal axis of the drum, and at least one torch located with respect to the drum such that at least one flame generated by the at least one torch exposes at least one particular location of the stream of seeds to the at least one flame generated by the at least one torch, wherein the stream of seeds rotates about the longitudinal axis of the drum a plurality of times for periodically exposing the stream of seeds to the at least one flame.
14. The apparatus according to claim 13 wherein the drum comprises a side wall and a rotatable support surface for receiving a plurality of seeds for generating the rotating stream of seeds to expose the stream of seeds to the at least one flame.
15. The apparatus according to claim 14 wherein the drum comprises a side wall, a first open end adapted to receive the plurality of seeds, and a second open end adapted to discharge an ablated plurality of seeds.
16. The apparatus according to claim 15 wherein the support surface comprises a curved rim located adjacent the side wall and the second open end of the drum defining a gap between the curved rim and the side wall adjacent the second open end of the drum, and the apparatus further comprising a fan system located below the drum for delivering an air flow through the gap.
17. The apparatus according to claim 15 further comprising at least one bar abutting an inner surface of the side wall of the drum for agitating the seeds of the stream of seeds.
18. The apparatus according to claim 17 wherein the bar is adapted to be rotated around its longitudinal axis.
19. The apparatus according to claim 13 wherein the flame is a pencil shaped flame of about 38.1 mm to 50.8 mm long.
20. An apparatus for ablating awns, hairs and appendages of seeds, the apparatus comprising: a drum having a side wall and a rotatable support surface for exposing the seeds inside the drum to rotational movement for generating within the drum a stream of seeds rotating one or more times about the longitudinal axis of the drum, and at least one torch located with respect to the drum such that at least one flame generated by the at least one torch exposes at least one particular location of the stream of seeds to the at least one flame generated by the at least one torch, wherein the distance between the at least one flame and the stream of seeds is variable, wherein the stream of seeds rotates about the longitudinal axis of the drum a plurality of times for periodically exposing the seeds to the at least one flame, and wherein the apparatus further comprises at least one bar abutting an inner surface of the side wall of the drum for agitating the seeds of the stream of seeds.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features of the present invention are more fully described in the following description of several non-limiting embodiments thereof. This description is included solely for the purposes of exemplifying the present invention. It should not be understood as a restriction on the broad summary, disclosure or description of the invention as set out above. The description will be made with reference to the accompanying drawings in which:
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DESCRIPTION OF EMBODIMENT(S)
(31) The
(32) As will be described with reference to the method of seed ablation in accordance with an embodiment of the invention, a particular arrangement of the apparatus is adapted to expose a heat source to a plurality of seeds while the seeds are in motion.
(33) Exposing of the heat source to the moving seed allows ablation of the seeds for de-awning and removing of the appendages of the seeds.
(34) In the particular arrangement shown in
(35) A torch 16, which reaches into the drum 12, provides a flame 18. The torch 16 is oriented in such a manner that the flame 18 is directed to the particular location of the drum 12 allowing the stream of seeds 14 to be exposed to the flame 18. This allows the ablation of the seed awns and appendages over time as seeds enter into contact with the flame 18. This can be best appreciated in
(36) Preferably, the heat source comprises a flame that comprises a pre-combustion zone, a main reaction zone and a post-combustion zone.
(37) For the stream of seeds 14 to be exposed to the main reaction zone and the post-combustion zone of the flame 18, the torch 16 is separated about 5 cm from the stream of seeds 14. Flame distance to the stream of seeds can be adjusted and is dependent on the seed type and quantities being ablated.
(38) For the stream of seeds 14 to be exposed to the pre-combustion zone, a main reaction zone as well as the post-combustion zone, the torch 16 is separated about 2.5 cm from the stream of seeds 14.
(39) The flame may be a pencil shaped flame. For example, the flame may be about 38.1 mm to 50.8 mm long. In another arrangement, the flame may be a large volume flame. The flame may comprise a propane flame. Other fuel types, heat sources and flame morphologies are also possible.
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(41) As shown in
(42) The fact that a gap 25 is defined between the rim 24 and the side wall 20 is particularly advantageous. This is because it permits air to be blown from beneath the lower base 22 through the gap 25 impeding seeds exiting the drum 12 through the lower end of the drum 12. For this a fan system is provided below the drum to provide the air to be blown through the gap 25. The fan system may comprise ducted fan.
(43) The lower base 22 is adapted to rotate around the longitudinal axis of the drum 12. For this, the lower base 22 may be operatively connected to a motor 28 to provide rotary motion to the lower base 22 as is shown in
(44) The fact that the lower base 22 is adapted to rotate allows for the generation of the flow of seeds as well as to place the flow of seeds at the particular location depicted in
(45) The drum 12 includes mixing bars 56 that provide agitation to the seeds mixing them together and assisting in achieving an even seed ablation/coating. In the particular arrangement there is a pair of mixing bars 56 located 180 apart with respect to each other. The mixing bars 56 abut the inner surface of the drum 12 and extend along the longitudinal axis of the drum 12. Other arrangements for mixing bars are possible.
(46) As was mentioned earlier, to remove the bulky nature of seeds through ablation of the awns and the appendages a heat source is located adjacent the seed stream 14. In the particular arrangement of the figures, the heat source comprises a torch 16 that produces a flame 18. The torch 16 reaches into the drum 12 and is oriented in such a manner that the flame 18 is directed to the particularly region of the drum 12 allowing the flame 18 to engage with the stream 14 of moving seeds.
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(48) Furthermore, the torch fixture 32 is adapted to adjust the distance between the lower base 22 and the torch 16. The torch fixture 32 is also adapted to adjust the distance between the inner surface of the side wall 20 and the torch 16. This allows for orienting the flame 18 to the particular location for ablation of the seeds. This can be best seen in
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(50) The first plate 40 is adapted to be fastened to the upper end 30 of the drum 12 as was described above.
(51) The second plate 42 is adapted for attachment to the first plate 40; in particular, the second plate 42 is attached to the first plate 40 to allow a rotational and linear movement of the second plate 42 with respect to the first plate 40.
(52) The rotational movement is accomplished by fastening the second plate 42 via a pivot joint 44. The linear movement is accomplished via a slit 46 that extent longitudinally along the second plate 42.
(53) The torch fixture 32 may include a handle 48 to facilitate pivotal movement of the first and second plate 40 and 42 with respect to each other.
(54) The fact that the first and second plate 40 and 42 are adapted to move with respect to each other allows positioning the torch 16 at a particular distance and angle from the side wall 20 of the drum 12.
(55) Further, the torch fixture 32 is also adapted to locate the torch 16 at a particular distance and angle with respect to the lower base 22 of the drum 12. For this, the torch fixture 32 comprises support means 50. The support means 50 comprises a base 52 adapted to receive the torch 16 and a rod 54. The rod 54 is slideably attached to the second plate 42 to adjust the distance between the torch 16 and the lower base 22.
(56) The above described fixture 32 is particular useful because it allows positioning the torch 16 at specific locations within the drum 12 to allow the seed stream 14 to be exposed to the flame 18. The distance between the seed stream 14 and the flame 18 of the torch 16 may be varied depending, for example, on the particular seed type or quantity of seeds that are being ablated. The distance between the seed stream 14 and the flame 18 is also referred to herein as the flaming distance.
(57) Moreover, there are other parameters that may be varied to change the ablation conditions. These parameters may be flame intensity (the flame intensity is varied by varying the shape of the flame 18; for example, the flame 18 may be a pencil shaped flame or a large volume flame), rotational speed of the lower base 22, total time of continuous flame exposure to the seed stream 14 as well as the time of flaming intervals during discontinuous flame exposure.
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(60) As shown in
(61) The seed ablation apparatus 10 comprises a trolley 60 having an upper platform 62 providing a surface for receiving the drum 12. The trolley 60 also comprises wheels 64 permitting transportation of the seed ablation apparatus 10.
(62) Further, the trolley comprises a storage area 66 for receiving the control system 68. The control system 68 is operatively connected to the drum 12 and the torches 16 for conducting the seed ablation process. The torches 16 comprise valve means and regulators operatively connected to a fuel supply (e.g. gas cylinders) through hoses 17see
(63) Furthermore, it was mentioned before during operation of the apparatus 10 air may be blown from beneath the lower base 22 of the drum 12 through a gap 25 defined between the rim 24 of the lower base 22 and the side wall 20 of the drum; this impedes seed material from falling through the gap 25. The air is generated by a fan system located under the drum 12. The fan system is operatively connected to the control system 68 for operation thereof.
(64) Referring now to
(65) As shown in
(66) As was described with reference to the first embodiment of the invention, in accordance to the second embodiment of the invention the lower base 22 is also adapted to rotate for generating the flow of seeds as well as to place the flow of seeds at the junction between the curved rim 24 of the lower base 22 and the lower section of the side wall 20 of the drum 12 as is depicted in
(67) As was mentioned before, the seed ablation apparatus 10 in accordance with the second embodiment of the invention comprises a plurality of torches 16 for exposing the rotating seeds to flames at more than one location of the stream 14 of rotating seeds.
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(69) Each of the fixtures 32 comprises the second plate 42 (mentioned above when describing the torch fixture 32 of the seed ablation apparatus in accordance with first embodiment of the invention). The second plate 42 is attached to the beam 70 to allow a rotational and linear movement of the second plate 42 with respect to the beam as described with reference to the torch fixture 32 of the seed ablation apparatus 10 in accordance with first embodiment of the invention.
(70) By rotating and longitudinally moving the torch fixtures 32, the torches 16a and 16b may be located at locations around the inner periphery of the drum 12 and adjacent to the inner wall of the drum 12. As shown in
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(73) As shown in
(74) Furthermore, as mentioned with reference to the seed ablation apparatus 10 in accordance with the first embodiment of the invention the stream 14 of rotating seeds may be altered using mixing bars 56 located adjacent the inner walls of the drum 12.
(75) In accordance with the second embodiment of the invention, the seed ablation apparatus 10 comprises a plurality of mixing bars 56. Each mixing bar 56 is located adjacent the inner walls of the drum 12 and underneath one of the ends the beam 70 that is attached to the wall 20 of the drum 12. In this manner, the mixing bars 56 are opposite to each other.
(76) In the particular arrangement shown in the figures, there are two mixing bars 56. The mixing bars 56 are slideably attached to the beam 70 to permit varying the distance between each mixing bar 56 and the inner wall of the drum 12. The mixing bars 56 may also be adapted to be rotated around their longitudinal axis to change the orientation of the mixing bars with respect to the drum wall 20.
(77) As shown in the particular arrangement of
(78) The seed ablation apparatus comprises means for evacuating the processed seed material. For this, the drum 12 comprises a chute 76 (as per standard drum coaters) and a handle 78. The handle 78 controls a toggle clamp attached to a hinged door. During operation, with the base rotating, a container may be placed under the chute for the processed seed material to fall into the container by opening the door using the handle 78.
(79) Furthermore, in accordance with a particular arrangement of the second embodiment of the invention, the seed ablation apparatus 10 comprises torches adapted to provide cyclone flames.
(80) In a particular arrangement, the width of the flame is about 15 mm; in another arrangement the width of the flame is about 35 mm.
(81) Moreover, in a particular arrangement of the seed ablation apparatus 10 in accordance with the second embodiment of the invention, the drum 12 comprises a diameter of 883 mm and a height of 600 mm. The drum 12 is adapted to rotate at rotational speeds of 86 rpm to 100 rpm.
(82) A trial was conducted using this particular arrangement of seed ablation apparatus 10 using 3000 ml (286 grams) of floret material. The trial consisted in rotating the drum 12, containing the seed material, at a speed of 96 rpm. The torches 16 were positioned so that the tip of each flame contacted the stream 14 of seeds and the seeds were subject at an initial flaming time of 20 minutes. After trial the volume of the seed material decreased 33% to 2000 ml and decreased in weight by 15%.
(83) The present embodiment of the invention also relates to a method for conditioning seeds; in particular, the method comprises applying a heat source to a stream of seeds, while the seeds are in motion so as to flash flame seeds.
(84) In a particular arrangement of the method, the method includes the steps of: generating a moving stream of seeds 14 and applying a flame 18 to the moving seed stream for ablation of awnings and appendages from the seeds.
(85) The method further comprises the steps of varying the time period that the seed stream will be exposed to the flaming such that the particular location of the seed stream 14 may be periodically exposed for a particular period of time to the heat source. Variations in the time period and exposure to flaming are dependent on the seed type and quantities being ablated.
(86) In an arrangement, the seed stream is continuously exposed to the flaming for a particular period of time. In particular, during a period of time of 1 minute the seed stream is continuously exposed to flaming. Alternatively, during a period of time of 3 minutes the seed stream is continuously exposed to flaming.
(87) In this particular arrangement the total weight of the seeds in the seed stream 14 is 20 grams, the flame 18 is a pencil shaped flame, the rotary speed of the lower base is 360 rpm, and the flaming distance is 5 cm.
(88) In this arrangement, the particular location of the stream of seeds 14 is exposed 0.00318 seconds to the flame 18.
(89) In an alternative arrangement, the seed stream discontinuously exposed to the flaming for a particular period of time.
(90) In a first arrangement, during a period of time of 3.5 minutes, the seed stream is exposed to flaming for three 1 minute long periods of time with 15 second long intervals of time where no flaming occurs between two 1 minute long periods of time.
(91) In a second arrangement, during a period of time of 4 minutes, the seed stream is exposed to flaming for three 1 minute long periods of time with 30 second long intervals of time where no flaming occurs between two 1 minute long periods of time.
(92) In a third arrangement, during a period of time of 5 minutes, the seed stream is exposed to flaming for three 1 minute long periods of time with 60 second long intervals of time where no flaming occurs between two 1 minute long periods of time.
(93) In a fourth arrangement, during a period of time of 10 minutes, the seed stream is exposed to flaming for seventeen 0.35 minute long periods of time with 15 second long intervals of time where no flaming occurs between the 0.35 minute long periods of time
(94) In a fifth arrangement, during a period of time of 8 minutes, the seed stream is exposed to flaming for five 1.2 minutes long periods of time with 30 second long intervals of time where no flaming occurs between the 1.2 minute long periods of time.
(95) In a sixth arrangement, during a period of time of 7 minutes, the seed stream is exposed to flaming for three 2 minute long periods of time with 60 second long intervals of time where no flaming occurs between the 2 minute long periods of time.
(96) In the first to sixth arrangements the total weight of the seeds in the seed stream 14 was 20 grams, the flame is a pencil shaped flame, the rotary speed of the lower base is 360 rpm, and the flaming distance is 5 cm.
(97) Alternatively, the rotary speed of the lower base may be 180 rpm, and the flaming distance may be 5 cm. In this arrangement, the particular location of the stream of seeds is exposed 0.00953 seconds to the flame.
(98) The method may further comprise the steps of coating the ablated seeds.
(99) In an arrangement, the seed coating method comprises a two-step process of progressive seed bulking (Table 1 of
(100) The following paragraphs disclose the Results and Discussions of particular methods of seed ablation.
(101) Results and Discussions
(102) Visual Inspection
(103) The progressive ablation process for samples taken periodically from a flamed batch with a total seed weight of 10 grams is shown in
(104) Visual inspection under the Leica microscope was conducted and compared for flamed and untreated seeds (
(105) From the preceding, it is clear that with the rotary flaming method, significant appendage removal for Triodia (Spinifex) seeds is possible. The treatment resulted in the complete and uniform ablation of hairs, the shortening of the awns and overall, simplification of the seed geometry. The uniformity of the ablation can be accredited to the natural mixing and agitation effect provided by the in built mixing bars of the rotary coater, which ensures even flame exposures for the total heating duration. As seeds collide with the mixing bars, these light impact forces are likely to also remove singed appendages, as they would be brittle due to charring effects.
(106) Another key finding from visual inspection was that, unlike the initial trial, misting of water onto the seeds was not a requirement for the rotary flaming method as the seeds did not instantaneously combust on contact with the flame. This can be accredited to the extremely low flame exposure times for the method. Using the lowest practical rotational speed of 120 RPM, the following measure of flame exposure were calculated: 1) Seeds experience an instantaneous seed flame exposure time per revolution of approx. 0.00953 seconds
Germination Testing
(107) Germination results for the study are shown in
(108) As Study X focused on evaluating the effects of varying heating intervals and total heating durations on germination potential, germination values were averaged and compared for the different heating intervals and durations as shown in
(109) For heating intervals, the general trend inferred was that increasing heating interval time decreases average germination potential. However, surprisingly all of the interval times tested up to 60 seconds performed very well when compared to the control, with the 3-minute continuous treatment being the only one that performed poorly against the control.
(110) For heating durations, the general trend shown was that increasing heating duration increases average germination potential. Once again, this was a surprising result given that detrimental effects on viability were expected, as the heating durations that performed very well (3 and 6 minutes) were very long given the amount of seed flamed (20 grams).
(111) The overall germination comparison for flamed and untreated seeds is shown in
(112) Comparisons for the different parameters tested for Study Y are shown in
(113) With the different rotary speeds, on average the results are inconclusive, with 180 RPM outperforming 360 RPM when water is germination media whilst being outperformed when the germination media is a Karrikinolide solution. However, flamed seeds are still consistently outperforming the control untreated seeds in terms of germination potential.
(114) Results from comparing germination results from varying flaming distance indicate no major differences, with identical results when water is the germination media with a slight edge given to the further flaming distance (5 cm) when the germination media is the Karrikinolide solution.
(115) For flame intensity, results are inconclusive (similar to conclusion reached for rotary speed) as the flame profiles outperformed each other in different germination media.
(116) Overall, similar to Study X, the very surprising yet remarkably consistent result was that overall seed germination potential is enhanced significantly when the seeds are flamed. Taking an average over the two studies, flamed seeds performed 3.34 times better than the control after two weeks of germination when using only water as the germination media and 2.46 times better than the control when Karrikinolide solution is used. Through consultation with seed scientists at Kings Park and Botanic Gardens, the following deductions on the results were made (Erickson, 2014b, Merrit, 2014): 1) Significant increases in germination due to flaming is likely due to the flaming reducing some form of physiological dormancy present in the Triodia floretsmost likely weakening the floret structure to reduce the mechanical resistance of the floret, allowing a higher proportion of seeds to germination 2) Potential that the direct flaming treatment provides a smoke treatment which further stimulates germinationsimilar to the effect of using Karrikinolide
Coating Results
(117) Coating results for flamed and untreated seeds are compared in
(118) Collectively, the figures show that seed coating adhesion is on a much higher level for flamed seeds. In reference to
(119) Changes in Physical Properties
(120) Resulting changes to seed bulk density with flaming is summarised in
(121) Processing Rate
(122) Periodic samples taken from a 100 g batch of seeds is shown in
(123) Satisfactory ablation of appendages was found to occur at the 10-minute mark. Therefore seed processing rate was determined to be 100 grams per 12 minutes (including cooling time) or 500 grams per hour with the current set up. Potential processing rates with use of larger equipment is estimated based on scaling processing rate with ratio of heating capacity (BTU/hour). For example, given that the heating capacity (BTU/hour) equals 2,534 for the UL2317 propane torch (test-rig torch), an alternate torch (such as Sievert's 3346 soft flame burner) with a heating capacity (BTU/hour) value of 88,000 (Companion Brands, 2014) would be estimated to have a processing rate that is 88,000/2,534=34.7 times more than the processing rate calculated from the test-rig. Therefore, an estimated processing rate with the Sievert 3348 torch would be 17.4 kg/hour. Although this is relatively low when compared to processing rates reported for brushing machines of 50 to 60 kg/hour (Loch et al., 1996), with the use of large commercial rotary drums, the potential to use multiple burners to flame seeds a at once is a real possibility.
(124) Modifications and variations as would be apparent to a skilled addressee are deemed to be within the scope of the present invention.
(125) Further, it should be appreciated that the scope of the invention is not limited to the scope of the embodiments disclosed. By way of example, the apparatus in accordance with the present embodiment of the invention has been described as incorporating a single torch 16 for generating of the flame 18. In other arrangements, the apparatus may include a plurality of torches 16 that are, for example, arranged in a spaced apart relationship with respect to each other. In alternative arrangements, the flame 18 or flames 18 may include particular morphologies (broad, diffused etc.).
(126) Furthermore, the apparatus in accordance with the present embodiment of the invention has been described as comprising a drum 12 as depicted in the herein attached
(127) Throughout this specification, unless the context requires otherwise, the word comprise or variations such as comprises or comprising, will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.