Protective circuit for a photovoltaic (PV) module, method for operating the protective circuit, and photovoltaic (PV) system having such a protective circuit
10825937 ยท 2020-11-03
Assignee
Inventors
Cpc classification
H02H3/025
ELECTRICITY
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02S40/34
ELECTRICITY
International classification
Abstract
The disclosure relates to a protective circuit for a photovoltaic (PV) module that includes an input having two input terminals for connecting the PV module, an output having two output terminals for connecting further PV modules of a series circuit comprising PV modules, a first switch for connecting one of the input terminals to one of the output terminals, and a controller configured to control the first switch, wherein the protective circuit further includes a series circuit including a first diode and an energy store, wherein the series circuit is arranged in parallel with the input of the protective circuit. The protective circuit also includes a second diode, which connects an output terminal of the protective circuit to a midpoint of the series circuit including the first diode and the energy store, and wherein a series circuit including the second diode and the energy store is connected in parallel with the first switch. The disclosure also relates to a method for operating a protective circuit according to the disclosure, and to a photovoltaic (PV) system including a series circuit comprising PV modules.
Claims
1. A protective circuit for a photovoltaic (PV) module, comprising: an input having two input terminals configured to connect to the PV module, an output having two output terminals configured to connect to further PV modules of a series circuit comprising PV modules, a first switch configured to connect one of the input terminals to one of the output terminals, and a controller configured to control the first switch, wherein the protective circuit further comprises a series circuit comprising a first diode and an energy store, wherein the series circuit is arranged in parallel with the input of the protective circuit, wherein the protective circuit further comprises a second diode, which connects an output terminal of the protective circuit to a midpoint of the series circuit comprising the first diode and the energy store, and wherein another series circuit comprising the second diode and the energy store is connected in parallel with the first switch.
2. The protective circuit as claimed in claim 1, wherein an anode of the first diode is connected to an anode of the second diode via the midpoint of the series circuit comprising the first diode and the energy store, or wherein a cathode of the first diode is connected to a cathode of the second diode via the midpoint of the series circuit comprising the first diode and the energy store.
3. The protective circuit as claimed in claim 1, wherein an anode of the first diode is connected to the input terminal assigned to a positive pole of the PV module, or wherein a cathode of the first diode is connected to the input terminal assigned to a negative pole of the PV module.
4. The protective circuit as claimed in claim 1, wherein the energy store comprises a capacitor, a supercapacitor and/or a rechargeable battery.
5. The protective circuit as claimed in claim 1, wherein the first switch comprises a MOSFET.
6. The protective circuit as claimed in claim 1, wherein the protective circuit further comprises a bypass path in parallel with the input of the protective circuit, wherein the bypass path comprises a third diode, which is connected by its anode to the input terminal of the protective circuit that is assigned to a negative pole of the PV module, and by its cathode to the input terminal of the protective circuit that is assigned to a positive pole of the PV module.
7. The protective circuit as claimed in claim 6, wherein the bypass path comprises a second switch, which is configured to be driven by the controller.
8. The protective circuit as claimed in claim 7, wherein the second switch is a MOSFET, and wherein the third diode of the bypass path is formed by an intrinsic diode of the MOSFET.
9. The protective circuit as claimed in claim 1, wherein the controller comprises a microcontroller (C).
10. The protective circuit as claimed in claim 1, wherein the protective circuit comprises a communication unit configured to receive an external signal for driving the first switch and/or the second switch.
11. The protective circuit as claimed in claim 10, wherein the communication unit is configured to enable power line communication via a line connected to the output terminal, and wherein the protective circuit comprises a path of low impedance for a power line signal in parallel with the output of the protective circuit, wherein the path comprises a series circuit comprising an inductance and a capacitor.
12. The protective circuit as claimed in claim 9, wherein the protective circuit comprises at least one of the following components: a first current sensor configured to detect a charging current flowing in the series circuit comprising the first diode and the energy store to the energy store or flowing away from the energy store, a second current sensor configured to detect an input current flowing between the PV module and one of the input terminals of the protective circuit, a third current sensor for detecting an output current flowing between one of the output terminals of the protective circuit and the further PV modules connected to the protective circuit, a first voltage sensor configured to detect a charging voltage dropped across the energy store, a second voltage sensor configured to detect an input voltage present between the input terminals of the protective circuit, a third voltage sensor configured to detect an output voltage present between the output terminals of the protective circuit, and a fourth voltage sensor configured to detect a switch voltage dropped across the first switch.
13. The protective circuit as claimed in claim 12, wherein the controller is configured to drive the first switch and/or the second switch depending on at least one detected value from: the charging current, the input current, the output current, the charging voltage, the input voltage, the output voltage, and the switch voltage.
14. A method for operating a protective circuit that comprises: an input having two input terminals configured to connect to the PV module, an output having two output terminals configured to connect to further PV modules of a series circuit comprising PV modules, a first switch configured to connect one of the input terminals to one of the output terminals, and a controller configured to control the first switch, wherein the protective circuit further comprises a series circuit comprising a first diode and an energy store, wherein the series circuit is arranged in parallel with the input of the protective circuit, wherein the protective circuit further comprises a second diode, which connects an output terminal of the protective circuit to a midpoint of the series circuit comprising the first diode and the energy store, and wherein another series circuit comprising the second diode and the energy store is connected in parallel with the first switch, the method comprising: supplying the controller of the protective circuit with electrical energy from the energy store, wherein the protective circuit is operated in a first operating state as long as the input voltage U.sub.in present at the input terminals lies within a first value range, wherein in the first operating state the energy store is charged via the input terminals with the first switch permanently closed; wherein the protective circuit is operated in a second operating state as long as the input voltage U.sub.in present at the input terminals lies within a second value range, wherein in the second operating state the energy store is charged via the output terminals by repeated temporary opening of the first switch; and wherein the protective circuit, given the presence of predefined boundary conditions, is additionally operated in a third operating state, in which the first switch is permanently open, wherein in the third operating state the energy store is charged via the input terminals.
15. The method as claimed in claim 14, wherein the protective circuit further comprises a bypass path in parallel with the input of the protective circuit, wherein the bypass path comprises a third diode, which is connected by its anode to the input terminal of the protective circuit that is assigned to a negative pole of the PV module, and by its cathode to the input terminal of the protective circuit that is assigned to a positive pole of the PV module, wherein the bypass path comprises a second switch, which is configured to be driven by the controller, and wherein during the operation of the protective circuit in the second operating state the second switch is permanently closed in order to reduce a power loss.
16. The method as claimed in claim 15, wherein in the third operating state of the protective circuit the input voltage at the input terminals is kept below a second limit value by closing of the second switch, and wherein the second switch is repeatedly temporarily opened for the purpose of charging the energy store.
17. The method as claimed in claim 14, wherein the predefined boundary conditions whose presence results in the protective circuit being operated in the third operating state comprise a signal received by the protective circuit or an absence of a signal previously received by the protective circuit.
18. The method as claimed in claim 14, wherein a repeated temporary opening of the first switch in the second operating state and/orprovided that the protective circuit comprises the second switchthe repeated temporary opening of the second switch in the third operating state takes place upon an undershooting of a lower threshold value of the charging voltage dropped across the energy store and lasts in each case until the charging voltage dropped across the energy store exceeds an upper threshold value.
19. The method as claimed in claim 14, wherein a repeated temporary opening of the first switch in the second operating state and/or a repeated temporary opening of the second switch in the third operating state are/is clocked driving with a duty factor, wherein the duty factor is determined depending on a charging voltage, dropped across the energy store.
20. The method as claimed in claim 14, wherein a transition of the protective circuit into the third operating state comprises at least one of the following acts: operating the first switch for a first time duration in linear operation regulated depending on the switch voltage dropped across the first switch, operating the first switch for a second time duration in linear operation at a temporally rising switch voltage dropped across the first switch, shifting an operating point of the PV module connected to the protective circuit or of all PV modules of the series circuit comprising PV modules in the direction of an open circuit voltage of the PV modules via a photovoltaic PV inverter connected to the series circuit comprising PV modules, and bringing about an associated power reduction of the series circuit comprising PV modules.
21. The method as claimed in claim 15, wherein a transition of the protective circuit into the third operating state comprises: bringing about a power reduction of the series circuit comprising PV modules, before an opening of the first switch, wherein bringing about the power reduction comprises closing the second switch of the protective circuit or closing the second switches of a plurality of protective circuits of PV modules within the series circuit comprising PV modules.
22. The method as claimed in claim 21, wherein closing the second switch of the protective circuit or closing the second switches of a plurality of protective circuits of PV modules within the series circuit comprising PV modules takes place in such a way that the second switch respectively to be closed, upon the transition from the open to the closed state, is operated during a third time duration in linear operation with a temporally decreasing ohmic resistance, wherein the output current is detected, and wherein the first switch is opened if a magnitude of the output current undershoots a current threshold value.
23. A photovoltaic (PV) system comprising a PV inverter with at least one series circuit comprising PV modules that is connected to the PV inverter, wherein at least one of the PV modules comprises a protective circuit that comprises: an input having two input terminals configured to connect to the PV module, an output having two output terminals configured to connect to further PV modules of the series circuit comprising PV modules, a first switch configured to connect one of the input terminals to one of the output terminals, and a controller configured to control the first switch, wherein the protective circuit further comprises a series circuit comprising a first diode and an energy store, wherein the series circuit is arranged in parallel with the input of the protective circuit, wherein the protective circuit further comprises a second diode, which connects an output terminal of the protective circuit to a midpoint of the series circuit comprising the first diode and the energy store, and wherein another series circuit comprising the second diode and the energy store is connected in parallel with the first switch.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure is explained and described in further detail below on the basis of preferred exemplary embodiments illustrated in the figures.
(2)
(3)
(4)
(5)
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(9)
DESCRIPTION OF FIGS
(10)
(11) Various current and voltage sensors are connected to the controller 9, which connections are likewise symbolized by dashed arrows. A first current sensor 7.1 measures a charging or discharging current I.sub.ES flowing via the capacitor 5 as energy store. A second current sensor 7.2 measures an input current I.sub.in flowing from the PV module 10 via one of the input terminals 2a, 2bhere the input terminal 2a assigned to the positive pole of the PV module 10. A third current sensor 7.3 measures an output current I.sub.out flowing via one of the output terminals 3a, 3bhere the first output terminal 3ato the adjacent PV modules 10 of the series circuit comprising PV modules 10 that is connected to the protective circuit on the output side. A first voltage sensor 8.1 measures a charging voltage U.sub.ES dropped across the capacitor 5 as energy store, the charging voltage serving as a measure of the state of charge of the energy store. A second voltage sensor 8.2 measures an input voltage U.sub.in present at the input terminals 2a, 2b. In the case of a normal state of the connected PV module 10, the input voltage is positive, i.e. U.sub.in=U(2a)U(2b)>0, and usually corresponds to the MPP voltage of the PV module 10 connected on the input side. In a shading state of the corresponding PV module 10, the input voltage U.sub.in is negative, i.e. U.sub.in=U(2a)U(2b)<0. A third voltage sensor 8.3 measures the output voltage U.sub.out present at the output terminals 3a, 3b. In the first operating state of the protective circuit 1, in which state the first switch S.sub.1 is permanently closed, the input terminals 2a, 2b of the protective circuit 1 are connected with low impedance to the assigned output terminals 3a, 3b and the input voltage U.sub.in is substantially equal to the output voltage U.sub.out. A fourth voltage sensor 8.4 measures a switch voltage U.sub.S1 dropped across the first switch S.sub.1. The controller 9 comprises a microcontroller C and is designed to drive the first switch S.sub.1 depending on at least one detected parameter from the group: charging current I.sub.ES, input current I.sub.in, output current I.sub.out, charging voltage U.sub.ES, input voltage U.sub.in, output voltage U.sub.out and switch voltage U.sub.S1 or a combination thereof. The controller 9 is likewise designed to drive the first switch S.sub.1 depending on the communication signal received by the communication unit 11.
(12) An external bypass path 13 in the form of a bypass diode inherently connected to the PV module 10 is connected to the protective circuit 1 in accordance with
(13)
(14) In contrast to the protective circuit 1 in accordance with
(15) In addition to
(16)
(17) In contrast to
(18) In the first operating state, the PV module 10 connected to the protective circuit 1 is in a normal state and is operated at the MPP, maximum power point, but at least in the vicinity thereof. The input voltage U.sub.in here is positive, U.sub.in>0, and is substantially equal to the MPP voltage. The first switch S.sub.1 is permanently closed and thus provides a low-impedance path between the second output terminal 3b and the input terminal 2b assigned to the negative pole of the PV module 10. The second switch S.sub.2 is permanently open in the first operating state. In a current profile assigned to the first operating state, a current 20 flows via the second output terminal 3b, the first switch S.sub.1, via the input terminal 2b assigned to the negative pole, the PV module 10, via the input terminal 2a assigned to the positive pole of the PV module 10 and via the first output terminal 3a. In this case, a small partial current 21 flows via the series circuit comprising first diode 4 and energy store, here in the form of the capacitor 5and charges the latter. In the first operating state, the capacitor 5 is charged almost continuously by the partial current 21 provided that the magnitude of the input voltage U.sub.in allows this. For the protection of the consumers, in particular the controller 9, connected to the energy storehere the capacitor 5for the purpose of the supply, the energy store can furthermore comprise means for voltage stabilization or for voltage limiting, such as e.g. zener diodes, series regulators or shunt regulators. These are not illustrated in
(19)
(20) In the shading state of the PV module 10, the input voltage U.sub.in is negative, U.sub.in<0. In this operating state, the second switch S.sub.2 is permanently closed and thus provides a low-impedance connection between the input terminals 2a, 2b via the bypass path 13. The first switch S.sub.1, too, is predominantly closed from a temporal standpoint. It is repeatedly temporarilyi.e. momentarilyopened only for the charging of the energy store, here the capacitor 5, and is then closed again. In the open state, a current 22 previously flowing via the first switch S.sub.1 commutates to the series circuit comprising second diode 6 and energy store, here in the form of the capacitor 5, the series circuit being connected in parallel with the first switch S.sub.1. From the standpoint of this short time period a partial current 23 thus results, which charges the capacitor 5 as energy store. The partial current 23 can be the entire or just a fraction of the current 22 flowing previously via the first switch S.sub.1, depending on the extent to which the first switch S.sub.1 was opened, i.e. what ohmic volume resistance arose across it. In order to differentiate between the two current paths, in
(21)
(22) During the operation of the protective circuit 1 in the third operating state, the first switch S.sub.1 is permanently open and an energy emission of the PV module 10 from the input terminals 2a, 2b to the output terminals 3a, 3b is prevented. In addition, the second switch S.sub.2 of the protective circuit is predominantly closed from a temporal standpoint and thus short-circuits the PV module 10 connected to the input. In this way, a redundant safety arises since an energy emission of the PV module 10 is prevented firstly on account of an input voltage being almost 0 V, U.sub.in0 V, and also by means of a disconnection between input and output of the protective circuit. In the third operating state, a short-circuit current 24 of the PV module 10 flows via the input terminals 2a, 2b and the second switch S.sub.2. Since the capacitor 5 as energy store slowly discharges on account of the energy consumption of the controller 9, it must be charged again. The capacitor 5 is charged in the third operating state by the second switch S.sub.2 being repeatedly temporarily opened. While the second switch S.sub.2 is open, a partial current 25 previously flowing via the second switch S.sub.2 then flows via the series circuit comprising first diode 4 and capacitor 5 back to the PV module 10. The capacitor 5 as energy store is charged again by means of the partial current 25. The rise in the input voltage U.sub.in, the rise occurring during the open state of the second switch S.sub.2, and also the time duration of the open state of the second switch S.sub.2 can be kept at very small values here. Moreover, opening of the second switches S.sub.2 of a series circuit comprising PV modules 10 with corresponding protective circuits 1 can be effected in a manner temporally offset with respect to one another. The voltage that occurs even in the case of a fault situation of the first switches S.sub.1 overall at the ends of the series circuit comprising the PV modules 10, i.e. the string voltage, can be minimized as a result. The risk of a disconnection not being properly carried out in the hazard situation can also be reduced again as a result. In
(23) In the embodiments in
(24)
(25) During the second operating state of the protective circuit 1, the second operating state identifying shading or a maintenance state of the PV module 10, the second switch S.sub.2, as illustrated in the corresponding profile 32, is closed throughout. The first switch S.sub.1 is closed predominantly from a temporal standpoint, i.e. over a long time duration 38, and is open only during a short time duration 37. In this case, in contrast to the illustration shown, the opening of the MOSFET as first switch S.sub.1 need not be effected completely. Rather, it is sufficient if the first switch S.sub.1 is opened only to an extent such that on account of the rising ohmic resistance between its drain and source contacts, a sufficiently large partial current 23 of the current 22 is passed via the series circuit comprising second diode 6 and capacitor 5, the series circuit being arranged in parallel with the first switch S.sub.1. In the short time duration 37, therefore, a raised value of the switch voltage U.sub.S1 can be observed, while the switch voltage U.sub.S1 falls to a small and usually negligible value during the longer time durations 38, within which the first switch S.sub.1 is completely closed. During the short time durations 37, the capacitor 5 is charged by the partial current 23 flowing via it, and this results in a rise in the profile 34 of the charging voltage U.sub.ES dropped across the capacitor 5. In the longer time durations 38, by contrast, a continuous fall in the charging voltage U.sub.ES results on account of the consumption of the controller 9 and, if appropriate, further consumers connected to the capacitor 5. This results in the sawtooth-like or triangular profile 34 of the charging voltage U.sub.ES as illustrated in
(26)
(27) In the third operating state, the PV module 10 is disconnected and an energy emission thereof is suppressed. That is, the energy flow from the PV module to the output of the protective circuit is prevented. The disconnection is effected here in the present case by means of two redundant measures, namely a first switch S.sub.1 being completely open throughout in order to disconnect the output from the input of the protective circuit 1cf. temporal profile 41and a predominantly closed second switch S.sub.2, which additionally short-circuits the PV module 10 in the closed statehere during the long time durations 48. The second switch S.sub.2, as illustrated in the corresponding temporal profile 42, is opened only repeatedly temporarily, i.e. over short time durations 47. During these time durations 47, a partial current 25 is generated via the series circuit comprising first diode 4 and capacitor 5 as energy store, the partial current charging the capacitor 5 again. Accordingly, here, too, the result is a sawtooth-like or triangular profilesimilar to
(28)
(29) The method starts at S50, e.g. in the morning at a time of day stipulated by sunrise. The first switch S.sub.1 and the second switch S.sub.2 are completely open at this time. Act S51 then involves checking whether an external signal, a so-called keep-alive signal, is received by the communication unit 11 of the protective circuit 1, whereby an infeed-ready state of the PV system is signaled. In this case, the keep-alive signal can be impressed as an external signal for example by a PV inverter in the context of power line communication on DC connection lines of the series circuit comprising the PV modules 10. If the keep-alive signal is not present (NO), it can be assumed that an infeed-ready state of the PV system is not present. In this case, at a later point in time a check is repeatedly made to establish whether the keep-alive signal is received at S51. If the keep-alive signal is not detected a number of times, then this can be interpreted as a termination condition and the method can be ended prematurely. By contrast, if a keep-alive signal is detected at S51 (YES), then at S52 the input voltage U.sub.in of the protective circuit 1 is measured by means of the second voltage sensor 8.2, which corresponds to the open circuit voltage of the PV module in this switch state of the first switch S.sub.1 and of the second switch S.sub.2. Act S53 involves checking whether the input voltage U.sub.in is greater than or equal to a third limit value U.sub.3, U.sub.inU.sub.3. If this is not the case (NO), then it can be assumed that sufficient irradiation is not yet present, and the method jumps back to S51, which is repeated after a waiting time has elapsed. By contrast, if the input voltage U.sub.in is greater than or equal to the third limit value U.sub.3 (YES at S53), U.sub.inU.sub.3, then in a step S54 the first switches S.sub.1 of the protective circuits are closed. Thus the PV modules 10 of the series circuit comprising PV modules 10 are connected to one another and a current flow from a PV module 10 to the adjacent PV module 10 within the series circuit comprising PV modules 10 can take place. The second switch S.sub.2 is completely opened provided that it is not already completely open anyway.
(30) Act S55 then involves checking once again whether the keep-alive signal is also still being received. If the keep-alive signal is also still present as external signal (YES), that is to say the PV system is still ready for infeed, an energy emission of the PV module 10 connected to the protective circuit 1 can take place.
(31) For the energy emission, the method then jumps to S56, in which the input voltage U.sub.in of the protective circuit 1 is once again detected. For reasons of measurement accuracy, this detection advantageously takes place in a state of the respective protective circuit 1 in which the second switch S.sub.2 is open. In the illustrated case, the value ranges characterizing a magnitude of the input voltage U.sub.in are chosen such that the first value range directly adjoins the second value range. In this case, the first value range is characterized by positive values of the input voltages U.sub.in>0), while the second value range is characterized by negative values of the input voltages U.sub.in(U.sub.in<0). Accordingly, a subsequent act S57 then involves monitoring whether the input voltage U.sub.in detected last is positive, i.e. whether U.sub.in>0 holds true. If this is the case (YES), then a normal state of the corresponding PV module 10 can be assumed and the protective circuit 1 is operated in the first operating state at S58. The first operating state identifies MPP operation of the PV module 10 connected to the protective circuit 1. In the first operating state, the first switch S.sub.1 is closed throughout, while the second switch S.sub.2 is open throughout. The energy storehere the capacitor 5is charged via the input terminals 2a, 2b. By contrast, if the input voltage is negative (NO at S57), i.e. U.sub.in<0 holds true, then the method jumps to S59, in which the protective circuit is operated in the second operating state. In this case, the second operating state identifies a shading state of the PV module 10 connected to the protective circuit 1. Here the second switch S.sub.2 is completely closed in order to minimize the power loss. The first switch S.sub.1 is likewise predominantly closed from a temporal standpoint, but is repeatedly temporarily opened for the purpose of charging the energy storehere the capacitor 5.
(32) By contrast, if at S55 the keep-alive signal is not received by the communication unit 11 of the protective circuit 1 (NO), then this signals a safety or hazard situation of the PV system. In this case, the method changes to S60, in which the protective circuit 1 is operated in the third operating state, identifying the safety or hazard situation. In this operating state, the PV module 10 connected to the protective circuit 1 is disconnected and an energy emission of the PV module is prevented. The disconnection is carried out here in a redundant manner by virtue of the first switch S.sub.1 being operated such that it is open throughout and, in addition, the second switch S.sub.2 being operated such that it is predominantly closed from a temporal standpoint. The second switch S.sub.2 is repeatedly temporarily opened only for the purpose of charging the energy store.
(33) Act S61 involves repeatedly or constantly checking whether a termination condition for ending the method is met. If this is not the case (NO), then the method jumps back to S55, in which receiving the keep-alive signal signals whether the PV system is also still infeed-ready or whether a safety or hazard situation is present. Via the loop in the flow diagram from act S61 back to act S55 the method is also able to change from one operating state to a respective other operating state. In this case, the loop is iterated until the termination condition at S61 is met (YES). The method is then ended at S62. The termination condition can be defined for example by the reaching of a specific time of day at which it can be assumed that sunset has taken place. As an alternative thereto, the termination condition can also comprise repeated occurrence of a keep-alive signal not having been received.