Pressure vessel system
10823333 ยท 2020-11-03
Assignee
Inventors
Cpc classification
F17C2205/0332
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0619
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0604
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0326
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0673
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2250/0452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0335
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0447
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0305
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0617
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/2154
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0469
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/2127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0697
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/2109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0609
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a pressure vessel system comprising a pressure vessel for storing a gas under pressure, at a potential leakage interface of the pressure vessel, one or more gas sensitive parts configured to undergo a modification when the gas passes along the potential leakage interface; said leakage interface being an interface within the pressure vessel; and one or more detection modules configured to detect a modification of the one or more gas sensitive parts. The invention also relates to a connection assembly comprising a first connection part and a second connection part, said first and second connection part being configured to realize a gas tight connection; one or more gas sensitive parts arranged at a connection interface between the first connection part and the second connection part, and one or more detection modules configured to detect a modification of the one or more gas sensitive parts.
Claims
1. A pressure vessel system comprising: a pressure vessel for storing a gas under pressure, when there is a leakage at a leakage interface of the pressure vessel, one or more gas sensitive parts configured to undergo a modification when the gas passes along the leakage interface; said leakage interface being an interface within the pressure vessel; and one or more detection modules configured to detect a modification of the one or more gas sensitive parts, wherein at least one of the one or more gas sensitive parts comprises any one of the following: carbon nanotubes, carbon black, a polymeric material containing carbon nanotubes or carbon black, a nanotube gel, a super-absorbent gel, a polymerized gel with ionic liquid as solvent, a catalytic bead (pellistor), one or more metals selected from rhodium, palladium, platinum, uranium, lanthanide, and the rare earth materials.
2. The pressure vessel system of claim 1, wherein the leakage interface is any one of the following: an interface between two layers of a pressure vessel body of the pressure vessel which are in contact with each other, a connection interface between two integrated parts of the pressure vessel, a connection interface between an integrated part of the pressure vessel and a layer of the pressure vessel body.
3. The pressure vessel system of claim 1, wherein the pressure vessel comprises a pressure vessel body and a functional part which is provided in an opening of the pressure vessel body, wherein a seal is arranged between an edge of the opening and the functional part, and wherein at least one of the one or more gas sensitive parts is provided downstream of the seal, with reference to a flow of gas through the opening.
4. The pressure vessel system of claim 3, wherein the pressure vessel body is an elongate substantially cylindrical body with two rounded end parts, and wherein the functional part is arranged in an opening in one of the end parts.
5. The pressure vessel system of claim 3, wherein the opening is delimited by a substantially cylindrical wall part of the pressure vessel; and wherein the functional part comprises a corresponding substantially cylindrical portion inserted in the opening; wherein at least one of the one or more gas sensitive parts is arranged at the interface between the substantially cylindrical portion of the functional part and an inner side of the substantially cylindrical wall part.
6. The pressure vessel system of claim 3, wherein the opening is delimited by a substantially cylindrical wall part of the pressure vessel which protrudes outwardly, wherein a boss is arranged around the substantially cylindrical wall part delimiting the opening, and wherein at least one of the one or more gas sensitive parts is arranged at an interface of the boss.
7. The pressure vessel system of claim 3, wherein at least one of the one or more gas sensitive parts is attached to the seal or integrated in the seal.
8. The pressure vessel system of claim 1, wherein the pressure vessel is configured to store any one of the following: liquid petroleum gas (LPG), hydrogen, compressed natural gas (CNG) ammonia; and wherein the pressure vessel is configured to withstand a pressure above 2 bar.
9. The pressure vessel system of claim 1, wherein the pressure vessel comprises a liner and a reinforcement layer arranged around the liner.
10. The pressure vessel system of claim 9, wherein the liner comprises an outwardly extending cylindrical wall part delimiting an opening, wherein a boss is arranged around the cylindrical wall part, said boss being partially covered by the reinforcement layer, wherein at least one of the one or more gas sensitive parts is arranged between the boss and the reinforcement layer.
11. The pressure vessel system of claim 9, wherein the liner comprises a substantially cylindrical wall part protruding inwardly towards the interior of the pressure vessel, wherein a boss adapter is arranged in the substantially cylindrical wall part, and the boss adapter comprises a first substantially cylindrical portion, and a second substantially cylindrical portion, said first portion being inserted in the opening and said second portion extending outwardly out of the opening; wherein the reinforcement layer covers at least partly the second substantially cylindrical portion; and wherein at least one of the one or more gas sensitive parts is arranged between the second substantially cylindrical portion and the reinforcement layer.
12. The pressure vessel system of claim 1, wherein at least one of the one or more detection modules is connected to at least one of the one or more gas sensitive parts through any one of the following: an electrical wire, an optical wire; and/or wherein at least one of the one or more detection modules comprises a first portion in the pressure vessel and a second portion outside the pressure vessel, said first portion being configured to communicate wirelessly with a second portion.
13. A vehicle system comprising a pressure vessel system of claim 1 and a connection assembly comprising: a first connection part and a second connection part, said first and second connection part being configured to realize a gas tight connection; one or more gas sensitive parts arranged at a connection interface between the first connection part and the second connection part, wherein the one or more gas sensitive parts are configured to undergo a modification when a gas passes along the connection interface; and wherein the one or more detection modules of the pressure vessel system are further configured to detect a modification of the one or more gas sensitive parts at the connection interface; wherein said first connection part is connected with the interior of the pressure vessel via one or more valves and/or pipes.
14. A connection assembly comprising: a first connection part and a second connection part, said first and second connection part being configured to realize a gas tight connection; one or more gas sensitive parts arranged at a connection interface between the first connection part and the second connection part, wherein the one or more gas sensitive parts are configured to undergo a modification when a gas passes along the connection interface; and one or more detection modules configured to detect a modification of the one or more gas sensitive parts, wherein at least one of the one or more gas sensitive parts comprises any one of the following: carbon nanotubes, carbon black, a polymeric material containing carbon nanotubes or carbon black, a nanotube gel, a super-absorbent gel, a polymerized gel with ionic liquid as solvent, a catalytic bead (pellistor), one or more metals selected from rhodium, palladium, platinum, uranium, lanthanide, and the rare earth materials.
15. The pressure vessel system of claim 14, wherein the leakage interface is any one of the following: an interface between two layers of a pressure vessel body of the pressure vessel which are in contact with each other, a connection interface between two integrated parts of the pressure vessel, a connection interface between an integrated part of the pressure vessel and a layer of the pressure vessel body.
16. The pressure vessel system of claim 14, wherein the pressure vessel comprises a pressure vessel body and a functional part which is provided in an opening of the pressure vessel body, wherein a seal is arranged between an edge of the opening and the functional part, and wherein at least one of the one or more gas sensitive parts is provided downstream of the seal, with reference to a flow of gas through the opening.
17. The pressure vessel system of claim 16, wherein the pressure vessel body is an elongate substantially cylindrical body with two rounded end parts, and wherein the functional part is arranged in an opening in one of the end parts.
18. The pressure vessel system of claim 16, wherein the opening is delimited by a substantially cylindrical wall part of the pressure vessel; and wherein the functional part comprises a corresponding substantially cylindrical portion inserted in the opening; wherein at least one of the one or more gas sensitive parts is arranged at the interface between the substantially cylindrical portion of the functional part and an inner side of the substantially cylindrical wall part.
19. A pressure vessel system comprising: a pressure vessel for storing a gas under pressure, a pressure vessel body and an opening of the pressure vessel body, the opening being delimited by a substantially cylindrical wall part of the pressure vessel which protrudes outwardly, a boss arranged around the substantially cylindrical wall part delimiting the opening, one or more gas sensitive parts arranged at an interface of the boss, when there is a leakage at a leakage interface of the pressure vessel, the one or more gas sensitive parts are configured to undergo a modification when the gas passes along the interface; and one or more detection modules configured to detect a modification of the one or more gas sensitive parts.
20. The pressure vessel system of claim 19, wherein at least one of the one or more gas sensitive parts comprises any one of the following: carbon nanotubes, carbon black, a polymeric material containing carbon nanotubes or carbon black, a nanotube gel, a super-absorbent gel, a polymerized gel with ionic liquid as solvent, a catalytic bead (pellistor), one or more metals selected from rhodium, palladium, platinum, uranium, lanthanide, and the rare earth materials.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
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DESCRIPTION OF EMBODIMENTS
(11)
(12) In the system 100 of
(13) In the system shown in
(14) The liner 4 of the pressure vessel 101 shown in
(15) In embodiments of the pressure valve system 100 in which the liner 4 comprises an outwardly extending cylindrical wall part 104 delimiting an opening 102 and a boss 1, the boss 1 may be arranged around the cylindrical wall part 104, said boss 1 being at least partially covered by the reinforcement layer 5.
(16) As can be seen from
(17) However, in some circumstances (for example, because of damage to the seal 3, wear of the seal 3, or deterioration in the quality of the seal material), the seal 3 may no longer form an air-tight blockage between the cylindrical wall part 104 and the boss adaptor 2 and some of the gas stored within the pressure vessel 101 may escape.
(18) The liner 4 may be manufactured from a thermoplastic material by blow moulding or injection moulding. The liner 4 can be composed of a mono-material based on HDPE, PA, PPA, . . . or can be made out of a coextruded structure including a layer with very low hydrogen permeability. The reinforcing layer 5 may be made from a composite material and may comprise reinforcement fibres, e.g. carbon, glass, aramid, etc., embedded in a thermoset or thermoplastic matrix. In yet another embodiment, the pressure vessel does not include a liner and the gas containment function is directly managed by the composite structure. However, also in the latter configuration a seal will be included in the assembly. The composite structure may be obtained by a filament winding process, a braiding process, an automatic tape placement process, a laser assisted tape placement process or any alternative process.
(19) In embodiments comprising both a boss 1 and a boss adapter 2, the boss adapter 2 may be configured to screw into the boss 1.
(20) The pressure vessel system comprises a sensitive part 7a configured to undergo a modification when the gas stored within the pressure vessel 101 passes along the potential leakage interface. The gas sensitive part 7a is provided downstream of the seal 3, between the functional part and the perimeter of the opening 102 of the vessel 101. More in particular, the gas sensitive part 7a is located between the boss adapter 2 and the edges of the opening 102 in the pressure vessel 1. In the illustrated embodiment, the gas sensitive part 7a is located between the boss adapter 2 and the substantially cylindrical wall part 104 delimiting opening 102.
(21) The first gas sensitive part 7a is provided between part of the liner 4 and the boss adaptor 2. In such embodiments, the gas sensitive part 7a may be arranged on the substantially cylindrical wall part 104 of the liner 4. For example, the gas sensitive part 7a may be coated or overmoulded onto the protruding part 104 of the liner 4. In some embodiments, this substantially cylindrical portion 104 may comprise a metal for reinforcement of the cylindrical portion. In another embodiment, the gas sensitive part 7a is provided on the boss adapter by assembly, laying, sticking or overmoulding using an injection moulding process.
(22) The pressure vessel system further comprises a detection module 6 configured to detect a modification of the gas sensitive part 7a. The detection module 6 or a controller connected to the detection module may be further configured to provide a warning signal when a modification of the gas sensitive part 7a is detected. Once the leak occurs, the gas sensitive part will be subject to a change of a physical characteristic of this gas sensitive part 7a and by this make it possible to detect the leak by means of an adapted detection module, typically an electronic module. Once the leak is detected, different warnings can be generated, e.g. a driver notice in the event that the pressure vessel is included in a vehicle, a Malfunction Indicator Light (MIL), an evacuation request, a buzzer, etc. Also other actions can be taken such as the start of an emergency release if the vehicle is parked outside, etc.
(23) Some of the features described above in connection with
(24) In the exemplary embodiment of
(25) In the exemplary embodiment of
(26) In the exemplary embodiment of
(27) In the exemplary embodiment of
(28) In the embodiments of the pressure vessel system 100 shown in
(29) In contrast, in
(30) In the exemplary embodiment of
(31) In the pressure vessel system 100 of
(32) In alternative embodiments not shown in the figures, it may also be possible to have one or more gas sensitive parts between the liner 4 and the reinforced material 5.
(33) In the illustrated embodiments of the invention, the pressure vessel 101 may be configured to store any one of the following: liquid petroleum gas (LPG), hydrogen, compressed natural gas (CNG), ammonia gas.
(34) In the system 100 of
(35) For pressure vessels 101 configured to store hydrogen gas, the pressure vessel 101 may store this gas at a pressure of approximately 70 MPa (700 bar) or approximately 35 MPa (old standard 350 bar). Finally, if the pressure vessel 101 is storing compressed natural gas (CNG), the pressure vessel 101 may be configured to store the gas at approximately 20 MPa (200 bar). If the pressure vessel is for storing ammonia, typically aqua ammonia, the pressure vessel may be configured to store the ammonia at a pressure from 0.1 MPa to 2 MPa.
(36) In the illustrated embodiments, the one or more gas sensitive parts 7a, 7b, 7c, 9, 11 may be formed from any one of the following: carbon nanotubes, carbon black, a polymeric material containing carbon nanotubes or carbon black, a nanotube gel (for example, a dispersion of carbon nanotubes in a tin oxide matrix prepared using the sol-gel process) a super-absorbent gel, a polymerized gel with ionic liquid as solvent (such as that described in the paper Development of micro hydrogen gas sensor utilizing polymerized gel with ionic liquid as solvent by T. Yamauchi et al published in ECS Transactions, 2012, vol. 50, N12, pp 231-236), a catalytic bead pellistor, one or more metal selected from rhodium, palladium, platinum, uranium, lanthanide, and the rare earth materials.
(37) In the illustrated embodiments it may be preferable to form the one or more of the gas sensitive parts 7a, 7b, 7c, 9, 11 from palladium. For example, the palladium can be put as a coating on the surface of part of the liner 4 and/or the boss adaptor 2 and/or the boss 1.
(38) In
(39) In some embodiments, the combination of the one or more gas sensitive parts 7a, 7b, 7c, 9, 11 and the one or more detection modules 6, 8, 10 may comprise any one of the following: a thermal conductivity detector, a palladium Field effect sensor, a palladium based resistor, a palladium coated fibre optic sensor, a palladium mesowire and nanoparticle detector, a palladium nanoclusters/nanotube/nanoparticles/nanowires, metal oxide and catalytic bead hydrogen sensing technology, an electrochemical sensor (liquid or solid electrolyte), piezoelectric-based hydrogen sensing technology, a surface acoustic Wave and Microresonance based sensor, all types of sensors with nanotechnology approaches such as carbon nanotubes, nanoparticles, nanowires, nanowhiskers, metallic nanotubes, metal oxide nanostructures, nanoclusters, an optical-fibre based sensor or a plastic optical fibre coated with a polymer, an infra-red spectroscopy-based sensor.
(40) In the systems 100 shown in
(41) In embodiments of the system 100, one or more detection modules 6, 8, 10 may be configured to determine whether or not there is a leakage based on the detected modification of at least one gas sensitive part 7, 9, 11.
(42) In embodiments of the illustrated systems 100 of the invention, at least one of the one or more detection modules may be configured to take into account the ambient temperature and/or the atmospheric pressure when determining whether or not there is a leakage from the pressure vessel 101.
(43) A person of skill in the art would readily recognize that steps of determining whether or not there has been a leakage from the pressure vessel can be performed by programmed computers. Herein, some embodiments are also intended to cover program storage devices, e.g., digital data storage media, which are machine or computer readable and encode machine-executable or computer-executable programs of instructions, wherein said instructions perform some or all of the steps involved in determining whether or not there has been a leakage.
(44)
(45) In the pressure vessel system 100 of
(46) In
(47) The pressure vessel system 100 comprises a first sensitive part 7a and a second sensitive part 7d configured to undergo a modification when the gas stored within the pressure vessel 101 passes along the potential leakage interface. The gas sensitive part 7a is provided downstream of the seal 3, between the functional part 32 and the perimeter of the first opening 102 of the vessel 101. The gas sensitive part 7d is provided downstream of the seal 3, between the functional part 47 and the perimeter of the second opening 102 of the vessel 101. For example, the gas sensitive part 7a, 7d may be attached to the protruding part of the liner 4 or to a side of the seal 3, 3, or to the functional part 32, e.g. by coating, overmoulding, laying, sticking, welding, chemical attaching, etc. Also, it may be integrated in the protruding part of the liner 4, in a side of the seal 3, 3, or in the functional part 32.
(48) In order to further limit the components, the seal and the gas sensitive part could be combined into one single component. When attached to or integrated in a seal, the gas sensitive part may be positioned on the side of the seal such that in normal operating conditions (without a leak) the gas sensitive material is not in contact with the gas inside the pressure vessel.
(49) The fuel cell system of
(50) The pressure vessel system further comprises an electronic control unit 46 functioning as a detection module configured to detect a modification of one or more of the gas sensitive parts 7a, 7d, 34, 41, 36, 44. The electronic control unit 46 may be further configured to provide a warning signal when a modification of one of the gas sensitive parts 7a, 7d, 34, 41, 36, 44 is detected. The presence of the leak can hereby be located precisely, and indications can be given to a driver or a repair shop on the scope of the reparation. When a leak is detected, this can be communicated e.g. to the refuelling station and a next refuelling may be prevented or prohibited for safety and environmental reasons. This communication may also include the precise location of the leak.
(51) A similar concept may be applied in a fuel cell system at one or more connection parts inside the fuel cell system (not illustrated in the figures). This would allow a further discrimination of the leak location.
(52) More generally, the skilled person understands that one ore more gas sensitive parts may be implemented at all connection points presenting a leakage risk along a hydrogen gas path from a pressure vessel up to a fuel cell, along a compressed natural gas path from a pressure vessel to an internal combustion engine, or along a liquefied petrol gas path from a pressure vessel to an internal combustion engine. These connection points can comprise one or more quick connectors, one or more fittings for instance of the type Swagelock. Such a fitting may have an integrated sealing surface, with or without a seal. Along the potential leak path of this sealing surface one or more gas sensitive parts may be included. Ideally, a gas sensitive part should be positioned close to the sealing surface and integrated inside the connection assembly.
(53) Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.