System and method for determining and controlling engine speeds during gear shifting
10823287 ยท 2020-11-03
Assignee
Inventors
- Ashraf Omran (Chicago, IL, US)
- Garth Harvey Bulgrien (Ephrata, PA, US)
- Brian A. Hartman (Valparaiso, IN, US)
Cpc classification
F16H2061/0232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60W2300/17
PERFORMING OPERATIONS; TRANSPORTING
F16H59/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/502
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W30/19
PERFORMING OPERATIONS; TRANSPORTING
F16H2306/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2059/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/107
PERFORMING OPERATIONS; TRANSPORTING
F16H61/0213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H63/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W30/19
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for determining and controlling engine speeds of a work vehicle during gear shifts may include controlling an operation of an engine and/or a transmission of a work vehicle so as to maintain the work vehicle operating at a requested speed, and determining a measured gear ratio for the transmission as a gear shift is occurring from a first gear ratio to a second gear ratio. The method may also include calculating a desired engine speed during the gear shift as a function of the requested speed and either the measured gear ratio or the second gear ratio. In addition, when the measured gear ratio differs from the first gear ratio by a predetermined threshold amount, the method may include controlling the engine speed based on the desired engine speed for a remainder of the gear shift from the first gear ratio to the second gear ratio.
Claims
1. A method for determining and controlling engine speeds of a work vehicle during gear shifts, the method comprising: controlling, with a computing device, an operation of at least one of an engine or a transmission of a work vehicle so as to maintain the work vehicle operating at a requested speed; determining, with the computing device, a measured gear ratio for the transmission as a gear shift is occurring from a first gear ratio to a second gear ratio to maintain the work vehicle at the requested speed, wherein the measured gear ratio is determined as a function of an instantaneous input speed of the transmission and of an instantaneous output speed of the transmission as the gear shift is occurring; calculating, with the computing device, a desired engine speed for the engine during the gear shift as a function of the requested speed and one of the measured gear ratio or the second gear ratio; and when the measured gear ratio differs from the first gear ratio by a predetermined threshold amount, controlling, with the computing device, an engine speed of the engine based on the desired engine speed for a remainder of the gear shift from the first gear ratio to the second gear ratio.
2. The method of claim 1, wherein calculating the desired engine speed for the engine during the gear shift comprises calculating the desired engine speed as a function of the requested speed and the measured gear ratio.
3. The method of claim 1, wherein calculating the desired engine speed for the engine during the gear shift comprises calculating the desired engine speed as a function of the requested speed and the second gear ratio.
4. The method of claim 1, wherein controlling the engine speed of the engine based on the desired engine speed comprises commanding that the engine be operated at an engine speed corresponding to the desired engine speed once a percent difference between the measured gear ratio and the first gear ratio exceeds a value that is greater than zero and less than 5%.
5. The method of claim 4, wherein commanding that the engine be operated at an engine speed corresponding to the desired engine speed comprises commanding that the engine be operated at an engine speed corresponding to the desired engine speed once the percent difference between the measured gear ratio and the first gear ratio exceeds a value that is greater than 1% and less than 3%.
6. The method of claim 1, further comprising receiving an input from the operator associated with maintaining the work vehicle at the requested speed.
7. A method for determining and controlling engine speeds of a work vehicle during gear shifts, the method comprising: controlling, with a computing device, an operation of at least one of an engine or a transmission of a work vehicle so as to maintain the work vehicle operating at a requested speed; determining, with the computing device, a measured gear ratio for the transmission as a gear shift is occurring from a first gear ratio to a second gear ratio to maintain the work vehicle at the requested speed wherein the measured gear ratio is determined as a function of an instantaneous input speed of the transmission and of an instantaneous output speed of the transmission as the gear shift is occurring; calculating, with the computing device, a desired engine speed for the engine during the gear shift as a function of the requested speed and a time-lagged gear ratio for the transmission, the time-lagged gear ratio at a given time during the gear shift corresponding to the measured gear ratio determined prior to the given time by a given delay period; and controlling, with the computing device, an engine speed of the engine based on the desired engine speed as the transmission is shifted from the first gear ratio to the second gear ratio.
8. The method of claim 7, wherein the time delay ranges from 0.01 seconds to 0.1 seconds.
9. The method of claim 8, wherein the time delay ranges from 0.03 seconds to 0.07 seconds.
10. The method of claim 7, further comprising receiving an input from the operator associated with maintaining the work vehicle at the requested speed.
11. A system for determining and controlling engine speeds of a work vehicle during gear shifts, the system comprising: an engine; a transmission coupled to the engine; a controller communicatively coupled to at least one of the engine or the transmission, the controller including a processor and related memory, the memory storing instructions that, when implemented by the processor, configure the controller to: control an operation of at least one of the engine or the transmission so as to maintain the work vehicle operating at a requested speed; determine a measured gear ratio for the transmission as a gear shift is occurring from a first gear ratio to a second gear ratio to maintain the work vehicle at the requested speed, wherein the measured gear ratio is determined as a function of an instantaneous input speed of the transmission and of an instantaneous output speed of the transmission as the gear shift is occurring; calculate a desired engine speed for the engine during the gear shift as a function of the requested speed and one of the measured gear ratio or the second gear ratio; and when the measured gear ratio differs from the first gear ratio by a predetermined threshold amount, control an engine speed of the engine based on the desired engine speed for a remainder of the gear shift from the first gear ratio to the second gear ratio.
12. The system of claim 11, wherein the controller is configured to calculate the desired engine speed as a function of the requested speed and the measured gear ratio.
13. The system of claim 11, wherein the controller is configured to calculate the desired engine speed as a function of the requested speed and the second gear ratio.
14. The system of claim 11, wherein the predetermined threshold amount is associated with a percent difference between the measured gear ratio and the first gear ratio, the controller being configured to command that the engine be operated at an engine speed corresponding to the desired engine speed once the percent difference between the measured gear ratio and the first gear ratio exceeds a value that is greater than zero and less than 5%.
15. The system of claim 14, wherein the controller is configured command that the engine be operated at an engine speed corresponding to the desired engine speed once the percent difference between the measured gear ratio and the first gear ratio exceeds a value that is greater than 1% and less than 3%.
16. The system of claim 11, wherein the controller is further configured to receive an input from the operator associated with maintaining the work vehicle at the requested speed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE INVENTION
(8) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(9) In general, the present subject matter is directed to systems and methods for determining and controlling engine speeds of a work vehicle during the performance of a gear shift. Specifically, in several embodiments, upon the initiation of a gear shift to shift the transmission from an old gear ratio to a new gear ratio, a controller of the disclosed system may be configured to continuously calculate a measured gear ratio for the transmission. Additionally, in one embodiment, until the measured gear ratio differs from the old gear ratio by a threshold amount, the controller may be configured to determine a desired engine speed for the engine based on the old gear ratio. However, once it is determined that the measured gear ratio differs from the old gear ratio by at least the threshold amount, the controller may determine the desired engine speed based on a different gear ratio, such as the instantaneous measured gear ratio during the shift or the new gear ratio to be achieved. In another embodiment, the measured gear ratio may be used to determine a time-lagged gear ratio for the transmission. In such an embodiment, the time-lagged gear ratio may be used to determine the desired engine speed during the gear shift.
(10) It should be appreciated that, in several embodiments of the present subject matter, the disclosed system and method may be implemented when the work vehicle is operating in an auto-efficiency or cruise control mode. For example, the operator may request that the work vehicle be maintained at a given ground speed. In such instance, the controller may be configured to control the operation of the vehicle's engine and/or transmission so as to maintain the work vehicle at the requested speed. In doing so, the controller may be configured to select a transmission gear and associated engine speed so as to achieve the operator-selected speed while minimizing fuel consumption. In this regard, while operating within the auto-efficiency mode before and after a gear shift, the controller may be configured to select the desired engine speed based on the ratio of the operator-requested speed and either the old gear ratio (before the transmission shift) or new gear ratio (after the transmission shift). Additionally, as will be described below, during the occurrence of the gear shift, the controller may be configured to select the desired engine speed in accordance with the disclosure provided herein.
(11) Referring now to the drawings,
(12) As shown in
(13) It should be appreciated that the configuration of the work vehicle 10 described above and shown in
(14) Referring now to
(15) As shown, the system 100 may generally include a drivetrain 102 suitable for transferring power to the drive wheels of the work vehicle 10 (e.g., the rear wheels 14). In general, the drivetrain 102 may include an engine 104 and a transmission 106 configured to be mounted on the chassis 16 (
(16) As shown in
(17) It should be appreciated that the controller 118 may generally comprise any suitable processor-based device known in the art, such as one or more computing devices. Thus, in several embodiments, the controller 118 may include one or more processor(s) 124 and associated memory 126 device(s) configured to perform a variety of computer-implemented functions. As used herein, the term processor refers not only to integrated circuits referred to in the art as being included in a computer, but also refers to a controller, a microcontroller, a microcomputer, a programmable logic controller (PLC), an application specific integrated circuit, and other programmable circuits. Additionally, the memory 126 of the controller 118 may generally comprise memory element(s) including, but not limited to, computer readable medium (e.g., random access memory (RAM)), computer readable non-volatile medium (e.g., a flash memory), a floppy disk, a compact disc-read only memory (CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other suitable memory elements. Such memory 126 may generally be configured to store suitable computer-readable instructions that, when implemented by the processor(s) 124, configure the controller 118 to perform various computer-implemented functions, such as the methods 200, 300 described below with reference to
(18) It should also be appreciated that the controller 118 may correspond to an existing controller of the work vehicle 10 (e.g., an existing engine and/or transmission controller) or the controller 118 may correspond to a separate controller. For instance, in one embodiment, the controller 118 may form all or part of a separate plug-in module that may be installed within the work vehicle 10 to allow for the disclosed system and method to be implemented without requiring additional software to be uploaded onto existing control devices of the vehicle 10.
(19) The system 100 may also include one or more sensors for monitoring various operating parameters of the work vehicle 10. For example, as shown in
(20) Moreover, the system 100 may also include one or more sensors (e.g., shaft encoders, shaft sensors and/or any other suitable sensors) configured to monitor one or more additional rotational speeds of the drivetrain 102 and/or the ground speed of the work vehicle 10. For example, as shown in
(21) By receiving the measurement signals from the speed sensors 130/132, and 134, the controller 118 may be capable of determining a measured gear ratio through the transmission 106. Specifically, in several embodiments, the measured gear ratio through the transmission 106 may be determined using the following equation (Equation 1):
(22)
(23) wherein, MGR corresponds to the measured gear ratio through the transmission 106, TOS corresponds to the output speed of the transmission 106 (e.g., as measured via sensor 134) and TIS corresponds to the input speed of the transmission 106 (e.g., as measured via sensor 130 and/or sensor 132).
(24) It should be appreciated that the measured gear ratio may continuously change while a transmission ratio change or gear shift is occurring. The controller 118 may continuously (e.g., every 10 milliseconds) calculate the measured gear ratio through the transmission 106 during the period of the occurrence of a transmission ratio change or gear shift (e.g., during a period of 1-3 seconds).
(25) As shown in
(26) Referring now to
(27) As shown in
(28) Additionally, at (204), when it is determined that a gear shift from a first or old gear ratio to a second or new gear ratio is necessary or desired to maintain the work vehicle at the requested speed, the method 200 includes determining a measured gear ratio for the transmission as the gear shift is occurring. As indicated above, the controller 118 may be configured to calculate the measured gear ratio (MGR) using Equation 1. For example, the controller 118 may continuously monitor the speed measurements provided by the speed sensors 130, 132, 134 to determine instantaneous speed values for both the transmission input speed and output speed. Such instantaneous speed values may then be used to calculate a corresponding instantaneous measured gear ratio for the transmission 106 during the gear shift. In this regard, as indicated above, it should be appreciated that the measured gear ratio will continuously change as the gear shift from the old gear ratio to the new gear ratio is being executed.
(29) For instance,
(30) Referring back to
(31)
(32) wherein, ES corresponds to the desired engine speed, RS corresponds to the requested speed (e.g., the axle or wheel speed associated with the operator-selected ground speed), and MGR corresponds to the measured gear ratio.
(33) By utilizing the measured gear ratio, the desired engine speed calculated using Equation 2 will continuously change during the gear shift. Specifically, the measured gear ratio may be continuously updated based on the instantaneous speed values received from the speed sensors 132, 134 to allow a new value for the desired engine speed to be calculated during the gear shift.
(34) In an alternative embodiment, the controller 118 may be configured to calculate the desired engine speed as a function of the requested speed and the new gear ratio to be achieved following the gear shift. In such an embodiment, the desired engine speed may remain constant during the gear shift. For example, the controller 118 may calculate the desired engine speed according to the following equation (Equation 3):
(35)
(36) wherein, ES corresponds to the desired engine speed, RS corresponds to the requested speed (e.g., the axle or wheel speed associated with the operator-selected ground speed), and GR.sub.N corresponds to the new gear ratio.
(37) Referring still to
(38) It should be appreciated that, in several embodiments, the predetermined threshold amount may correspond to a percent difference between the measured gear ratio and the old gear ratio. For example, as shown in
(39) In one embodiment, the percent difference threshold may correspond to a percent difference between the measured gear ratio and the old gear ratio ranging from greater than zero to less than 5%, such as greater than 1% to less than 3%, or from greater than 1.5% to less than 2.5% and/or any other subranges therebetween.
(40) Referring now to
(41) As shown in
(42) Additionally, at (304), when it is determined that a gear shift from a first or old gear ratio to a second or new gear ratio is necessary or desired to maintain the work vehicle at the requested speed, the method 300 includes determining a measured gear ratio for the transmission as the gear shift is occurring. As indicated above, the controller 118 may be configured to calculate the measured gear ratio (MGR) using Equation 1. For example, the controller 118 may continuously monitor the speed measurements provided by the speed sensors 130, 132, 134 to determine instantaneous speed values for both the transmission input speed and output speed. Such instantaneous speed values may then be used to calculate a corresponding instantaneous measured gear ratio for the transmission 106 during the gear shift. In this regard, as indicated above, it should be appreciated that the measured gear ratio will continuously change as the gear shift from the old gear ratio to the new gear ratio is being executed.
(43) For example,
(44) Referring back to
(45)
(46) Wherein, ES corresponds to the desired engine speed, RS corresponds to the requested speed (e.g., the axle or wheel speed associated with the operator-selected ground speed), and GR.sub.tt.sub.
(47) In one embodiment, the time-lagged gear ratio used to determine the desired engine speed may correspond to the measured gear ratio calculated by the controller 118 with a time delay applied. Specifically, the instantaneous or current time-lagged gear ratio during the gear shift may correspond to the measured gear ratio calculated by the controller at a previous time equal to the current time (t) less a predetermined delay period (e.g., at time (tt.sub.Delay). Stated differently, as the controller calculates the instantaneous measured gear ratio at each instance during the gear shift, the determined value may be time stamped and stored within the controller's memory. Such determined value may then be subsequently used at a later time (e.g., the previous instance in time at which the gear ratio was calculated plus the predetermined delay period (t+t.sub.Delay)) as the time-lagged gear ratio to calculate the desired engine speed at such later time. For instance, as shown in
(48) In one embodiment, the time delay may correspond to a delay period ranging from 0.01 seconds to 0.1 seconds, such as from 0.03 seconds to 0.07 seconds or from 0.04 seconds to 0.06 seconds and/or any other subranges therebetween.
(49) Referring back to
(50) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.