Shock-absorbing packing box
10822151 ยท 2020-11-03
Assignee
Inventors
Cpc classification
B65D81/03
PERFORMING OPERATIONS; TRANSPORTING
B65D81/052
PERFORMING OPERATIONS; TRANSPORTING
B29D22/003
PERFORMING OPERATIONS; TRANSPORTING
F16F9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D85/30
PERFORMING OPERATIONS; TRANSPORTING
B65D81/022
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D81/02
PERFORMING OPERATIONS; TRANSPORTING
B65D81/03
PERFORMING OPERATIONS; TRANSPORTING
B65D81/05
PERFORMING OPERATIONS; TRANSPORTING
B65D85/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a shock-absorbing packing box, in which a pair of inner shells are partially fused between a pair of outer shells to constitute a shock-absorbing packing material having a plurality of air cells, and when air is filled into the air cells, the plurality of air cells filled with the air are connected in an overall box-shaped structure.
Claims
1. A shock-absorbing packing box formed by folding shock-absorbing packaging material, comprising: a shock-absorbing packing material comprising a plurality of air cells, wherein the shock-absorbing packing material comprises an upper outer shell and a lower outer shell which are partially fused to each other to form a plurality of first air cells at a central portion of the outer shells in a longitudinal direction relative to the outer shells, to form a plurality of second air cells spaced apart from each other by a certain distance at both sides of the central portion of the outer shells in the longitudinal direction relative to the outer shells, and to form an air injection path configured to inject air into the first and second air cells at a front end of the outer shells; and an upper inner shell and a lower inner shell which are interposed between the upper outer shell and the lower outer shell and are partially fused to each other to form air inflow paths configured to allow the first air cells and the second air cells to communicate with each other, wherein the upper outer shell and the lower outer shell are partially fused to form longitudinal fused portions at the central portion of the outer shells, to respectively form transverse fused portions at a front end and a rear end of the longitudinal fused portions, and to form the plurality of first air cells which extend in the lengthwise longitudinal direction relative to the outer shells, auxiliary longitudinal fused portions formed between an upper end and a middle portion of each of both sides of the outer shells and between the middle portion and a lower end of each of the both sides of the outer shells in the longitudinal direction relative to the other shells, auxiliary transverse fused portions formed at a front end and a rear end of the auxiliary longitudinal fused portions to form a plurality of second air cells spaced apart from each other in the longitudinal direction of the outer shells, air injection guide paths, configured to allow the air inflow paths formed in the upper and lower inner shells and the second air cells formed between the upper end and the middle portion of the outer shells to communicate with each other, are formed at upper ends of the both sides of the upper and lower outer shells, and air injection guide paths, configured to allow the second air cells formed between the upper end and the middle portions of the outer shells and the second air cells formed between the middle portion and the lower end of the outer shells, are formed at the middle portions of the both sides of the upper and lower outer shells to communicate with each other, wherein the shock-absorbing packing material is foldable into a shape in which a front end and a rear end thereof come into contact with each other to enable both side edges of the folded shock-absorbing packing material to be fused to each other, and then enable air to be injected through the air injection path to form a front surface, a real surface, a bottom surface, upper covers of a packaging box through the plurality of first air cells, and concurrently enable both side portions, which are not portions of the outer shells comprising the second air cells of the outer shells to be tucked in the box to form both side walls of the box through the plurality of second air cells and to form a box shape.
2. The shock-absorbing packing box of claim 1, wherein in the shock-absorbing packaging materials a plurality of point fused portions are formed on the plurality of first air cells to fuse the upper outer shell and the lower outer shell such that the plurality of first air cells are folded to form the front surface, the rear surface, the bottom surface, and the upper covers of the packaging box.
3. The shock-absorbing packing box of claim 1, wherein in the shock-absorbing packaging material a pair of the upper covers are formed at the front end and the rear end of the shock-absorbing packaging material such that opposite ends of the covers overlap each other to cover an opened upper portion of the box.
4. The shock-absorbing packing box of claim 1, wherein a single-layered auxiliary inner shell is formed between the upper outer shell and the lower outer shell forming the first and second air cells so as to be alternately and partially fused with the upper outer shell and the lower outer shell, so that the first air cells and the second air cells formed between the upper outer shell and the lower outer shell are formed as a plurality of first air cells and a plurality of second air cells formed in a two-layered structure, which alternately stacked with each other.
5. The shock-absorbing packing box of claim 4, wherein a plurality of air flow holes are formed in the auxiliary inner shell such that a pair of air cells disposed in an upper layer and a pair of air cells disposed in a lower layer of the plurality of first air cells and the plurality of second air cells each formed in a two-layered structure communicate with each other.
6. The shock-absorbing packing box of claim 1, wherein at least two-layered auxiliary inner shell is formed between the upper outer shell and the lower outer shell forming the first and second air cells so as to be alternately and partially fused with the upper outer shell and the lower outer shell, so that the first air cells and the second air cells formed between the upper outer shell and the lower outer shell are formed as a plurality of first air cells and a plurality of second air cells formed in at least three-layered structure, which are alternately stacked with each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
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MODE FOR INVENTION
(14) Hereafter, embodiments of the present disclosure will be described in detail, but it is to be noted that the present disclosure is not limited to the following embodiments without departing from the gist of the present disclosure.
(15) A shock-absorbing packing box in accordance with the present disclosure is formed by forming a shock-absorbing packing material having a plurality of air cell structures into a box shape. Among embodiments to be described below, a shock-absorbing packing box formed by forming a shock-absorbing packing material having a plurality of air cell structures with an embossed shape into a box shape will be described in a first embodiment, and a shock-absorbing packing box formed by forming a shock-absorbing packing material having a plurality of separate air cell structures extending in a longitudinal direction of outer shells into a box shape will be described in a second embodiment.
(16) Prior to making descriptions, it is to be noted that the terms upper, lower, front end, and rear end to be mentioned in the following descriptions are terms that are selected on the basis of the drawings to facilitate the understanding of the present disclosure. In a shock-absorbing packaging material illustrated in
(17) In addition, in the drawings, the short-width sides of the air cells represent a transverse direction and the long-width sides of the air cells represent a longitudinal direction, and the solid lines shown inside sheets (an upper outer shell, a lower outer shell, an auxiliary inner shell, an upper inner shell, and a lower inner shell) indicate fused portions which are formed on upper surfaces and the dotted lines indicate fused portions which are formed on lower surfaces.
(18) Hereinafter, a shock-absorbing packing box in accordance with a first embodiment of the present disclosure will be described.
(19)
(20) As illustrated in
(21) That is, in accordance with the shock-absorbing packing box in accordance with the first embodiment of the present disclosure as configured above, a pair of inner shells (upper inner shell and lower inner shell) are partially fused between a pair of outer shells (upper outer shell and lower outer shell) to form a shock-absorbing packing material having a plurality of air cells with an embossed shape. When air is filled into the air cells, the air cells with the embossed shape, filled with the air, may be connected to form an overall box-shaped structure, thereby providing a packing means having a stable box-shaped structure, and concurrently, safely protecting an article accommodated in the box through the air cells with the embossed shape.
(22) First, each element of the shock-absorbing packing material constituting a development view of the shock-absorbing packing box in accordance with the first embodiment of the present disclosure as configured above will be described in detail with reference to
(23) As illustrated in
(24) In addition, the upper inner shell 130 and the lower inner shell 140 are also composed of a film made of a synthetic resin or the like and are formed to have the same length as the upper outer shell 110 and the lower outer shell and 120 in the transverse direction and to have a shorter length than the upper outer shell 110 and the lower outer shell 120 in the longitudinal direction.
(25) In addition, a plurality of backing members 141 are formed at a central portion of a front edge of the lower inner shell 140. The backing members 141 function to prevent the lower inner shell 140 and the upper inner shell 130 from being fused to each other when the upper inner shell 110 and the lower inner shell 120 are fused.
(26) In such a configuration, the upper inner shell 130 is disposed on the lower inner shell 140 so as to overlap the lower inner shell 140. Then, the overlapped upper and lower inner shells 130 and 140 are disposed below the upper outer shells 110. The upper outer shell 110 and the upper and lower inner shells 130 and 140 are partially fused to form an inner fused portion 131 and to fuse the upper outer shell 110 and the upper and lower inner shells 130 and 140 to each other. In this case, the air inflow paths 142 communicating with the air injection path 117 are formed at portions of the inner fused portion 131, where the backing members 141 are formed.
(27) After that, the upper and lower outer shells 110 and 120 and the upper and lower inner shells 130 and 140 are partially fused in the longitudinal direction and the transverse direction to form a plurality of air cells and the air injection path 117 communicating with an air cell at the front end of the upper and lower outer shells 110 and 120, thereby forming the shock-absorbing packing material which constitutes the development view of the shock-absorbing packing box in accordance with the present embodiment.
(28) That is, specifically describing such a process, as illustrated in
(29) In such a configuration of the present embodiment,
(30) In this case, the plurality of longitudinal fused portions 112 and the plurality of the transverse fused portions 113, which divide the front surface A01, the rear surface A02, the bottom surface A03, the both side walls A04, and the pair of upper covers A05 and A06 constituting the shock-absorbing packing box, are each partially fused on the outer shells and thus are formed such that the plurality of first air cells 121 and the plurality of second air cells 122 communicate with each other through spaces between the fused portions.
(31) In addition, the plurality of longitudinal fused portions 112 and the plurality of the transverse fused portions 113, which divide the front surface, the rear surface, the bottom surface, the both side walls, and the pair of upper covers constituting the shock-absorbing packing box on the outer shells, function as folding lines such that the plurality of first air cells 121 and the plurality of second air cells 122 are folded into a box shape in a state of being filled with air.
(32) Furthermore, a front fused portion 116 is formed at a front edge of the fused upper and lower outer shells 110 and 120 so as to be spaced from the edge fused portion 111. The front fused portion 116 forms the air injection path 117 together with the edge fused portion 111 fused at a front end of the first air cells 121.
(33) In this case, an opened air injection port 118, through which air is injected, is formed at an end of the air injection path 117, and an end of the air injection path 117, which is opposite to the air injection port 118, is closed. In addition, the air injection path 117 communicates with the first air cell 121 disposed at the front end of the upper and lower outer shells 110 and 120 through the air inflow paths 142 formed by the backing members 141.
(34) The shock-absorbing packing material having the above-described configuration is configured such that when air is injected through the air injection port 118, the air injected into the air injection path 117 is injected into the first air cell 121 disposed at the front end of the outer shells through the air inflow paths 142, and then, the air injected into the first air cell 121 is injected into other first air cells 121 successively disposed in rear of the first air cell 121 and is also injected into the second air cells 122 communicating with the first air cells 121.
(35) Meanwhile, the shock-absorbing packing material as formed above is folded into a box shape to form the shock-absorbing packing box in accordance with the first embodiment of the present disclosure. Such a process of forming the box is as follows.
(36) First, as illustrated in
(37) After that, as illustrated in
(38) Here, the pair of covers formed on an upper portion of the shock-absorbing packing box may be configured such that opposite ends of the covers overlap each other or the covers entirely overlap each other to cover the opened upper portion of the shock-absorbing packing box.
(39) In accordance with the shock-absorbing packing box in accordance with the present embodiment having the above-described configuration, the shock-absorbing packing material having air cell structures with the embossed shape may be formed into a box shape to form the shock-absorbing packing box, thereby providing a packing means having a stable structure with a box shape and concurrently more safely protecting an article accommodated in the box through the air cell structures with the embossed shape.
(40) On the other hand, among embodiments of a shock-absorbing packing box having a plurality of air cell structures in accordance with the present disclosure, it has been described that a plurality of air cell structures are formed into a box shape to form a shock-absorbing packing box in the first embodiment. In addition, a plurality of air cell structures may be formed as separate air cell structures to form a shock-absorbing packing box. Hereinafter, a shock-absorbing packing box having the separate air cell structures will be described through a second embodiment.
(41)
(42) As illustrated in
(43) That is, in the packaging material to form a shock-absorbing packing box in accordance with the second embodiment of the present disclosure as configured above, a pair of inner shells (upper inner shell and lower inner shell) are partially fused between a pair of outer shells (upper outer shell and lower outer shell) to form a shock-absorbing packing material having a plurality of separate air cells, which extend in a longitudinal direction of the outer shells. When air is filled into the separate air cells, the separate air cells filled with the air provide a packing means to be used to form a stable box-shaped structure, and concurrently, maintaining shock-absorbing performance because even when any one air cell of the air cells constituting the packing box bursts, the burst air cell does not affect other air cells.
(44) First, each element of the shock-absorbing packing material constituting a development or unfolded view of the shock-absorbing packing box in accordance with the second embodiment of the present disclosure as configured above will be described in detail with reference to
(45) As illustrated in
(46) In addition, the upper inner shell 230 and the lower inner shell 240 are also composed of a film made of a synthetic resin or the like and are formed to have the same length as the upper outer shell 210 and the lower outer shell and 220 in the transverse direction and to have a shorter length than the upper outer shell 210 and the lower outer shell 220 in the longitudinal direction.
(47) In addition, backing members 241 are formed along a front edge of the lower inner shell 240. The backing members 241 function to prevent the lower inner shell 240 and the upper inner shell 230 from being fused to each other when the upper inner shell 230 and the lower inner shell 240 are fused.
(48) In such a configuration, the upper inner shell 230 is disposed on the lower inner shell 240 so as to overlap the lower inner shell 240. Then, the overlapped upper and lower inner shells 230 and 240 are disposed below the upper outer shells 210. The upper outer shell 210 and the upper and lower inner shells 230 and 240 are partially fused to form an inner fused portion 231 and to fuse the upper outer shell 210 and the upper and lower inner shells 230 and 240 to each other. In this case, the air inflow paths 242 communicating with the air injection path 223 are formed at portions of the inner fused portion 231, where the backing members 241 are formed.
(49) After that, the upper and lower outer shells 210 and 220 and the upper and lower inner shells 230 and 240 are partially fused in the longitudinal direction and the transverse direction to form a plurality of air cells and the air injection path 223 communicating with an air cell at a front end of the plurality of air cells, thereby forming the shock-absorbing packing material which constitutes the development or unfolded view of the shock-absorbing packing box in accordance with the present embodiment.
(50) That is, specifically describing such a process, as illustrated in
(51) At the same time, the plurality of second air cells 216 are formed at both sides 213b of the upper and lower outer shells constituting the both side walls 284 of the shock-absorbing packing box so as to be spaced apart from each other by a certain distance in the longitudinal direction of the outer shells. Auxiliary longitudinal fused portions 214 and auxiliary transverse fused portion 215 configured to finish front and rear ends of the auxiliary longitudinal fused portions 214 are formed between an upper end 270 and a middle portion 272 of the outer shells in the longitudinal direction of the outer shells to form a plurality of second air cells 216a. In addition, auxiliary longitudinal fused portions 214 and auxiliary transverse fused portion 215 are also formed between a lower end 274 and the middle portion 272 of the outer shells to form a plurality of second air cells 216b.
(52) In this case, ends of both side edges 213a of the upper and lower outer shells 210 and 220 are finished by side fused portions 217, respectively.
(53) In addition, path fused portions 221 in the longitudinal direction are formed at upper ends 270 and middle portions 272 of both sides of the outer shells 213b to form air injection guide paths 222 configured to inject air into the second air cells 216.
(54) In this case, the air injection guide paths 222 include air injection guide paths 222a formed at upper ends 270 of both sides of the outer shells 213b and air injection guide paths 222b formed at middle portions 272 of both sides 213b of the outer shells. Here, the air injection guide paths 222a formed at upper ends 270 of both sides 213a of the outer shells allow the plurality of second air cells 216a formed between the upper end 270 and the middle portion 272 of both sides 213b of the outer shells, and the air inflow paths 242 formed in the upper and lower inner shells 230 and 240 to communicate with each other. The air injection guide paths 222b formed at the middle portions 272 of both sides 213b of the outer shells allow the plurality of second air cells 216a formed between the upper end 270 and the middle portion 272 of both sides of the outer shells, and the plurality of second air cells 216b formed between the middle portion 272 and the lower end 274 of both sides of the outer shells to communicate with each other.
(55) Furthermore, a front fused portion 218 is formed at a front end of the transverse fused portion 212 fused to the front end of the first air cells 213 along an upper edge of the upper end lower outer shells 210 and 220. The front fused portion 218 forms the air injection path 223 together with the transverse fused portion 212 fused to the front end of the first air cells 213.
(56) In this case, an opened air injection port 224, through which air is injected, is formed at an end of the air injection path 223, and an end of the air injection path 223, which is opposite to the air injection port 224, is closed.
(57) Point fused portions 219 configured to fuse the upper outer shell 210 and the lower outer shell 220 are formed on the plurality of first air cells 213 of the shock-absorbing packing material as configured above in the transverse direction. Thus, the plurality of first air cells 213 may be folded through the point fused portions 219 even in a state of being filled with air.
(58) That is, in a process of folding the shock-absorbing packing material into a box shape, a plurality of the point fused portions 219 as formed above may be formed on the first air cells 213 such that the first air cells 213 are folded to form a front surface 276, a rear surface 278, a bottom surface 280, and upper covers 282 of a box.
(59) The shock-absorbing packing material having the above-described configuration is configured as follows. When air is injected through the air injection port 224, the air injected into the air injection path 223 is injected into the plurality of first air cells 213 through the air inflow paths 242, and concurrently, the air injected into the air injection path 223 is injected into the plurality of second air cells 216a formed between the upper end 270 and the middle portion 272 of both sides 213b of the outer shells through the air inflow paths 242 and the air injection guide paths 222a formed at the upper ends 270 of both sides 213a of the outer shells. In addition, the air injected into the second air cells 216a is injected into the second air cells 216b formed between the middle portion 272 and the lower end 274 of both sides 213b of the outer shells through the air injection guide paths 222b formed at the middle portions 272 of both sides 213b of the outer shells.
(60) In this case, since the plurality of first air cells 213 formed in the shock-absorbing packing material are each formed as a separate air cell formed in the longitudinal direction, when any one first air cell 213 bursts, the burst first air cell 213 may not affect other fair cells. When any one second air cells 216a of the plurality of second air cells 216a and 216b bursts, the burst air cell 216a may not affect other air cells except for a second air cell 216b connected to the burst second air cell 216a through the air injection guide path 222.
(61) Meanwhile, the shock-absorbing packing material as formed above is folded into a box shape to form the shock-absorbing packing box in accordance with the second embodiment of the present disclosure as shown in
(62) First, as illustrated in
(63) After that, as illustrated in
(64) Here, the pair of covers formed on an upper portion of the shock-absorbing packing box may be configured such that opposite ends of the covers overlap each other or the covers entirely overlap each other to cover the opened upper portion of the shock-absorbing packing box.
(65) In the shock-absorbing packing box in accordance with the present embodiment having the above-described configuration, the shock-absorbing packing material having a plurality of separate air cell structures extending in the longitudinal direction may be formed into a box shape to form the shock-absorbing packing box, thereby providing a packing means having a stable structure with a box shape and concurrently maintaining a shock-absorbing function because even when any one air cell in the packing box bursts, the burst air cell does not affect other air cells.
(66) Meanwhile, the shock-absorbing packing boxes having the plurality of air cell structures in accordance with the first and second embodiments as described above, when a packing material constituting a development view is formed, an auxiliary inner shell is additionally provided between an upper outer shell and a lower outer shell forming air cells, and thus, the shock-absorbing packing box may be formed by using the shock-absorbing packing material having a plurality of air cells with a multi-layered structure. In this case, when an article is packed, the article may be more safely protected by improving impact resistance through the air cells with the multi-layered structure. In addition, the shock-absorbing packing box may be usefully used to pack an article needing to be kept warm or cold by blocking a heat transfer between the inside and the outside of the packing material through the air cells with the multi-layered structure.
(67)
(68) That is, as described above, a shock-absorbing packing material constituting a development view of the shock-absorbing packing box in accordance with the first embodiment of the present disclosure may be configured to include an upper outer shell 110, a lower outer shell 120, an upper inner shell 130, and a lower inner shell 140. An auxiliary inner shell 150 alternately and partially fused with each of the upper outer shell 110 and the lower outer shell 120 may be additionally provided between the upper outer shell 110 and the lower outer shell 120 forming air cells, so that the air cells formed between the upper outer shell 110 and the lower outer shell 120 may be formed to have a multi-layered structure.
(69) Since the shock-absorbing packing box as configured above further has one layer of air cells, the shock-absorbing packing box may have relatively excellent shock-absorbing and thermal insulation effects as compared with the shock-absorbing packing box having the above-described single-layered air cell structure.
(70) Hereinafter, each element of the shock-absorbing packing material constituting a development view of the shock-absorbing packing box in accordance with the present embodiment will be described in detail with reference to
(71) The auxiliary inner shell 150 may be an inner shell provided to form a plurality of air cells formed in a two-layered structure in the upper outer shell 110 and the lower outer shell 120. The auxiliary inner shell 150 may be composed of a film made of the same synthetic resin or the like as the upper outer shell 110 and the lower outer shell and 120.
(72) Here, the auxiliary inner shell 150 may be formed to have the same length as the upper outer shell 110 and the lower outer shell 120 in a transverse direction thereof and to have a shorter length than the upper outer shell 110 and the lower outer shell 120 in a longitudinal direction thereof.
(73) When the shock-absorbing packing material is formed to include the auxiliary inner shell 150, as illustrated in
(74) In this case, in such a fusion process, first, the upper outer shell 110, the upper inner shell 130, and the lower inner shell 140 are partially fused at certain intervals in the longitudinal direction to form an inner fused portion 131, to fuse the upper outer shell 110 and the upper inner shell 130 to each other, and concurrently, to form a plurality of air inflow paths 142 between the upper inner shell 130 and the lower inner shell 140.
(75) After that, as illustrated in
(76) That is, specifically, as illustrated in
(77) In addition, a plurality of first point fused portions 155 configured to fuse the upper outer shell 110 and the auxiliary inner shell 150 to each other in a certain pattern are formed on the front surface A01, the rear surface A02, the bottom surface A03, the both side walls A04, and the pair of upper covers A05 and A06. At the same time, a plurality of second point fused portions 156 configured to fuse the auxiliary inner shell 150 and the lower outer shell 120 are formed in an alternate pattern with the plurality of first point fused portions 155. Thus, A plurality of first air cells 151, which constitute the front surface A01, the rear surface A02, the bottom surface A03, and the pair of upper covers A05 and A06 of the shock-absorbing packing box are formed in a two-layered structure with an embossed shape at the central portion of the outer shells in a lengthwise direction of the outer shells. A plurality of second air cells 152, which are spaced apart from each other by a certain distance, are formed in a two-layered structure with an embossed shape at each of both sides of the outer shells in the lengthwise direction of the outer shells, thereby constituting the both side walls A04 of the shock-absorbing packing box through the second air cells 152 formed in the two-layered structure.
(78) In addition, the plurality of longitudinal fused portions 112 and the plurality of the transverse fused portions 113, which divide the front surface, the rear surface, the bottom surface, the both side walls, and the pair of upper covers constituting the shock-absorbing packing box on the outer shells, function as folding lines such that the plurality of first air cells 151 and the plurality of second air cells 152 are folded into a box shape in a state of being filled with air. Since the first air cells 151 and the second air cells 152 are each formed in the two-layered structure, as illustrated in
(79) In addition, in the shock-absorbing packing material as configured above, since air inflow paths 142 communicating with an air injection path 117 are formed in the upper and lower inner shells 130 and 140 fused to the upper outer shell 110 and communicate only with a plurality of first air cells 151 and a plurality of second air cells 152 formed in an upper layer of the first and second air cells 151 and 152 formed in the two-layered structure, as illustrated in
(80) In the shock-absorbing packing material having the above-described configuration, when air is injected through an air injection port 118, the air injected into the air injection path 117 is injected into the first air cell 151 disposed at a front end of the outer shells through the air inflow paths 142, and then, the air injected into the first air cell 151 is injected into other first air cells 151 successively disposed in rear of the first air cell 151 and concurrently is injected into the second air cells 152 communicating with the first air cells 151. Accordingly, air is filled into the plurality of first air cells 151 and the plurality of second air cells 152 formed in the upper layer of the plurality of air cells formed in the two-layered structure and is also filled into the plurality of first air cells 151 and the plurality of second air cells 152 formed in the lower layer through at least one air flow hole 157 formed in the auxiliary inner shell 150.
(81) In this case, in order to secure an effective air flow between the plurality of first air cells 151 and the plurality of second air cells 152 formed in the upper layer and the plurality of first air cells 151 and the plurality of second air cells 152 formed in the lower layer when air is injected, it is preferable that a plurality of air flow holes 157 are provided.
(82) Meanwhile, the shock-absorbing packing material as formed above is folded into a box shape to form a shock-absorbing packing box having air cells formed in a two-layered structure. Such a process of forming the box is as follows.
(83) First, as illustrated
(84) After that, as illustrated in
(85) In accordance with the shock-absorbing packing box as configured above, as illustrated in a cross-sectional view of
(86) In addition, a heat transfer between the inside and the outside of the packing material through portions where the air cells are connected to each other may be effectively blocked due to a two-layered air cell structure with an embossed shape, so that the shock-absorbing packing box may have an excellent thermal insulation effect when an articles is packed and thus may be usefully used to pack an article needing to be kept warm or cold.
(87) Meanwhile,
(88) When a shock-absorbing packing material constituting a developed view of the shock-absorbing packing box in accordance with the second embodiment of the present disclosure is formed, an auxiliary inner shell 250 alternately and partially fused with each of an upper outer shell 210 and a lower outer shell 220 may be additionally provided between the upper outer shell 210 and the lower outer shell 220 forming air cells, so that the air cells formed between the upper outer shell 210 and the lower outer shell 220 may be formed to have a multi-layered structure.
(89) Hereinafter, each element of the shock-absorbing packing material constituting a development view of the shock-absorbing packing box in accordance with the present embodiment will be described in detail with reference to
(90) The auxiliary inner shell 250 may be an inner shell provided to form a plurality of air cells formed in a two-layered structure in the upper outer shell 210 and the lower outer shell 220. The auxiliary inner shell 250 may be composed of a film made of the same synthetic resin or the like as the upper outer shell 210 and the lower outer shell and 220.
(91) Here, the auxiliary inner shell 250 may be formed to have the same length as the upper outer shell 210 and the lower outer shell 220 in a transverse direction thereof and to have a shorter length than the upper outer shell 210 and the lower outer shell 220 in a longitudinal direction thereof.
(92) When the shock-absorbing packing material is formed to include the auxiliary inner shell 250, as illustrated in
(93) In this case, in such a fusion process, first, the upper outer shell 210, the upper inner shell 230, and the lower inner shell 240 are partially fused at certain intervals in the longitudinal direction to form an inner fused portion 231, to fuse the upper outer shell 210 and the upper inner shell 230 to each other, and concurrently, to form a plurality of air inflow paths 242 between the upper inner shell 230 and the lower inner shell 240.
(94) After that, as illustrated in
(95) That is, specifically, as illustrated in
(96) At the same time, both sides of the upper and lower outer shells 210 and 220 are partially fused with the auxiliary inner shell 250 to form first auxiliary fused portions 254 between an upper end and a middle portion of both sides of the outer shells and between the middle portion and a lower end of both sides of the outer shells, and concurrently, to form second auxiliary longitudinal fused portions 255 configured to fuse the auxiliary inner shell 250 and the lower outer shell 220 so as to be alternate with the first auxiliary longitudinal fused portions 254. Auxiliary transverse fused portions 215 are respectively formed at a front end and a rear end of the first and second auxiliary longitudinal fused portions 254 and 255, which are formed alternately with each other, thereby forming a plurality of second air cells 256a and 256b having in a two-layered structure in which an upper layer and a lower layer are alternately stacked at each of both sides of the outer shells.
(97) In this case, ends of both side edges of the upper outer shell 210, the auxiliary inner shell 250, and the lower outer shell 220 are finished by side fused portions 217, respectively.
(98) In addition, path fused portions 221 are formed at upper ends and middle portions of both sides of the outer shells to form air injection guide paths 222a and 222b configured to inject air into the second air cells 216.
(99) In addition, in the shock-absorbing packing material as configured above, since air inflow paths 242 communicating with an air injection path 223 are formed in the upper and lower inner shells 230 and 240 fused to the upper outer shell 210 and communicate only with a plurality of first air cells 253 and a plurality of second air cells 256 formed in an upper layer of the plurality of air cells formed in the two-layered structure, which are alternately stacked, as illustrated in
(100) In this case, since the plurality of air flow holes 257 are formed such that a pair of first air cells 253 disposed in the upper layer communicate with a pair of first air cells 253 in the lower layer among the plurality of air cells formed in the two-layered structure and are also formed such that a pair of second air cells 256 disposed in the upper layer communicate with a pair of second air cells 256, even when any one air cell bursts in the shock-absorbing packing material, the burst air cell does not affect other air cells except for an air cell paired with and connected to the burst air cell through the air flow hole 257. In addition, point fused portions 219 configured to fuse the upper outer shell 210, the auxiliary inner shell 250, and the lower outer shell 220 are formed on the plurality of first air cells 253 of the shock-absorbing packing material configured above in the transverse direction. Thus, the plurality of first air cells 253 may be folded through the point fused portions 219 even in a state of being filled with air.
(101) In the shock-absorbing packing material having the above-described configuration, when air is injected through an air injection port 224, the air injected into the air injection path 223 is injected into the plurality of first air cells 253 through the air inflow paths 242, and concurrently, the air injected into the air injection path 223 is injected into the plurality of second air cells 256 through the air inflow paths 242 and the air injection guide paths 222a and 222b. Thus, among the plurality of air cells formed in the two-layered structure, the air is filled into the plurality of first air cells 253 and the plurality of second air cells 256 formed in the upper layer and is also filled into the plurality of first air cells 253 and the plurality of second air cells 256 formed in the lower layer though the plurality of the air flow holes 257.
(102) Meanwhile, the shock-absorbing packing material as formed above is folded into a box shape to form a shock-absorbing packing box having air cells with a two-layered structure. Such a process of forming the box is as follows.
(103) First, as illustrated in
(104) After that, as illustrated in
(105) In accordance with the shock-absorbing packing box as configured above, as illustrated in a cross-sectional view of
(106) In addition, a heat transfer between the inside and the outside of the packing material through portions where the air cells are connected to each other may be effectively blocked due to the air cells formed in the two-layered structure, which are alternately stacked, so that the shock-absorbing packing box may have an excellent thermal insulation effect when an article is packed and thus may be usefully used to pack an article needing to be kept warm or cold.
(107) Meanwhile, while an example in which a shock-absorbing packing box is formed using a shock-absorbing packing material having a two-layered air cell structure by adding the auxiliary inner shell described above has been described, it is also possible to form a shock-absorbing packing material having a multi-layered air cell structure with at least three layers by providing at least two auxiliary inner layers constituting a shock-absorbing material and to form a shock-absorbing packing box having a multi-layered air cell structure by using the shock-absorbing packing material.
(108) As described above, in accordance with the shock-absorbing packing box in accordance with the present disclosure, a shock-absorbing packing material having a plurality of air cell structures may be formed into a box shape to form the shock-absorbing packing box, thereby providing a packing means having a stable structure with a box shape and concurrently more safely protecting an article accommodated in a box through the plurality of air cell structures.
(109) Furthermore, in a case in which a shock-absorbing packing box is formed using a shock-absorbing packing material having a plurality of air cells formed in a multi-layered structure, when an article is packed, the article may be more safely protected by improving impact resistance through the air cells formed in the multi-layered structure. In particular, a heat transfer between the inside and the outside of the packing material through portions where the air cells are connected to each other may be effectively blocked due to air cells formed in the two-layered structure, which are alternately stacked, so that the shock-absorbing packing box may have an excellent thermal insulation effect when an article is packed and thus may be usefully used to pack an article needing to be kept warm or cold. The present disclosure may be variously substituted or modified without departing from the technical concept of the present disclosure by persons having ordinary skills of the technical field to which the present disclosure belongs, and therefore, is not limited to the above-described examples and the attached drawings.
INDUSTRIAL AVAILABILITY
(110) In accordance with a shock-absorbing packing box in accordance with the present disclosure, since a shock-absorbing packing material having a plurality of air cell structures is formed into a box shape to form the shock-absorbing packing box, it is possible to provide a packing means having a stable structure with a box shape and concurrently improve shock-absorbing performance and thermal insulation performance, so that the shock-absorbing packing box may be usefully used to safely pack and protect an article therein when the article is transferred, or to pack an article needing to be kept warm or cold.