Method for measuring a measurement distance between a rotating laser and a laser receiver
10823565 ยท 2020-11-03
Assignee
Inventors
Cpc classification
G01S17/42
PHYSICS
G01C3/20
PHYSICS
International classification
G01C15/00
PHYSICS
G01S7/481
PHYSICS
G01C3/20
PHYSICS
G01S17/42
PHYSICS
G01S17/86
PHYSICS
Abstract
A method for measuring a measurement distance between a rotating laser, which emits a first laser beam that can be rotated about a rotational axis and/or a stationary second laser beam, and a laser receiver, which has a detection field with a measurement function. The rotating laser is inclined in a direction of inclination by an inclination angle. The position of incidence of the inclined laser beam on the detection field of the laser receiver is determined as a measurement point. The distance between the measurement point and a zero position of the detection field is stored as the height, and the measurement distance between the rotating laser and the laser receiver is determined using the inclination angle and the height.
Claims
1. A method for measuring a horizontal measurement distance (D.sub.H) or vertical measurement distance (D.sub.V) between a rotating laser (11) that emits a first laser beam (22) that is rotatable about an axis of rotation axis (21) and/or a stationary second laser beam (23) and a laser receiver (12) with a detection field (18) with a measurement function, comprising the steps of: aligning the rotating laser (11) in a horizontal position or a vertical position and aligning the laser receiver (12) in a longitudinal arrangement or a transverse arrangement; aligning the rotating laser (11) at an angle to the laser receiver, in which a device axis of the rotating laser (11) is aligned towards the detection field (18) of the laser receiver (12); and aligning the rotating laser (11) in a defined state using a leveling device (54), wherein the defined state is formed as a horizontal state in the horizontal position of the rotating laser (11) and as a vertical state in the vertical position of the rotating laser; wherein the rotating laser (11) is inclined from the defined state by an inclination angle () in a direction of inclination, an incident position of the inclined laser beam on the detection field (18) of the laser receiver (12) is determined as a first measuring point, a distance of the first measuring point from a zero position of the detection field (18) is stored as a first height (h.sub.1=h()), and the measurement distance (D.sub.H, D.sub.V) between the rotating laser (11) and the laser receiver (12) is determined as a first distance (d.sub.1) from the inclination angle () and the first height (h.sub.1=h()).
2. The method according to claim 1, wherein an incident position of the laser beam on the detection field (18) of the laser receiver (12) in the defined state of the rotating laser (11) is determined as a reference point (105), a distance of the reference point (105) from the zero position (19) of the detection field (18) is stored as a reference height (h.sub.0), and the first distance (d.sub.1) is calculated from the inclination angle () and a difference (h=h.sub.1h.sub.0) between the first height (h.sub.1) and the reference height (h.sub.0).
3. The method according to claim 1, wherein the laser beam is set to the zero position (19) on the detection field (18) with the rotating laser (11) in the defined state, the laser beam is inclined from the zero position (19) by an inclination angle () and the first distance (d.sub.1) is calculated from the inclination angle () and a difference between the first height (h.sub.1=h()) and the zero position (19) of the detection field (18).
4. The method according to claim 1, wherein the rotating laser (11) is inclined in an opposing direction of inclination by a negative inclination angle (), an incident position of the oppositely inclined laser beam (108) on the detection field (18) of the laser receiver (12) is determined as a second measuring point (109), a distance of the second measuring point from the zero position (19) of the detection field (18) is stored as a second height (h.sub.2=h()) and the first distance (d.sub.1) is calculated from the inclination angle () and a difference (h=h.sub.1h.sub.2) between the first height (h.sub.1=h()) and the second height (h.sub.2=h()).
5. The method according to claim 1, wherein the rotating laser (11) is aligned in the horizontal position and the laser receiver (12) is aligned in the longitudinal arrangement and wherein the horizontal measurement distance (D.sub.H) between the rotating laser (11) and the laser receiver (12) is also determined as a second distance (d.sub.2) by a second measurement procedure, wherein the rotating laser (11) is aligned in the horizontal state, the first laser beam (22) is rotated in the horizontal state with a rotation speed (v.sub.R) about the axis of rotation (21) of the rotating laser (11), a signal length of the first laser beam (22) on the detection field (18) of the laser receiver (12) is determined, and the second distance (d.sub.2) is calculated from the rotation speed (v.sub.R), the signal length, a detection width (B.sub.D) of the detection field (18).
6. The method according to claim 5, wherein the horizontal or the vertical measurement distance (D.sub.H, D.sub.V) between the rotating laser (11) and the laser receiver (12) is calculated as an average distance (d) of the first distance (d.sub.1) and the second distance (d.sub.2).
7. The method according to claim 1, wherein the rotating laser (11) is aligned in the vertical position and the laser receiver (12) is aligned in the transverse arrangement and the vertical measurement distance (Dv) between the rotating laser (11) and the laser receiver (12) is also determined as a second distance (d.sub.2) by a second measurement procedure, wherein the rotating laser (11) is aligned in the vertical state, the second laser beam (23) is rotated in the vertical state with a rotation speed (v.sub.R), a signal length of the second laser beam (23) on the detection field (18) of the laser receiver (12) is determined, and the second distance (d.sub.2) is calculated from the rotation speed (v.sub.R), the signal length, and a detection width (B.sub.D) of the detection field (18).
8. The method according to claim 7, wherein the horizontal or the vertical measurement distance (D.sub.H, D.sub.V) between the rotating laser (11) and the laser receiver (12) is calculated as an average distance (d) of the first distance (d.sub.1) and the second distance (d.sub.2).
9. The method according to claim 1, wherein an inclination of the laser receiver (12) relative to a vertical direction (24) is determined as a first vertical angle (.sub.1) in a first vertical plane and/or as a second vertical angle (.sub.2) in a second vertical plane, wherein the first vertical plane is determined by the vertical direction (24) and a longitudinal direction (25) of the detection field (18) and the second vertical plane is determined by the vertical direction (24) and a transverse direction (26) of the detection field (18).
10. The method according to claim 9, wherein for measurement of the horizontal measurement distance (D.sub.H), the first vertical angle (.sub.1) and/or the second vertical angle (.sub.2) are multiplied by an angle-dependent correction factor (cos(.sub.1), cos(.sub.2), 1/cos(.sub.2)).
11. The method according to claim 9, wherein for measurement of the vertical measurement distance (D.sub.V), the first vertical angle (.sub.1) and/or the second vertical angle (.sub.2) are multiplied by an angle-dependent correction factor (cos(90.sub.1), cos(90.sub.2), 1/cos(90.sub.2)).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE DRAWINGS
(6)
(7) Laser receiver 12 is equipped with a measurement function that determines a position of incidence of a laser beam on a detection field 18 of laser receiver 12 and provides the distance of the laser beam from zero position 19 of detection field 18. Rotating laser 11 is implemented as a rotating laser for horizontal and vertical implementation with a first laser beam 22 rotating about axis of rotation 21 of rotating laser 11 and a stationary second laser beam 23. Rotating first laser beam 22 generates a laser plane oriented perpendicular to axis of rotation 21, and the second laser beam 23 is directed perpendicular to the laser plane of the first laser beam 22.
(8) The alignment of laser receiver 12 is defined with detection field 18 and a vertical direction 24. Detection field 18 of laser receiver 12 with which the position of incidence of the first or second laser beams 22 and 23 is registered has a detection height H.sub.D in a longitudinal direction 25 and a detection width B.sub.D in a transverse direction 26. Longitudinal direction 25 corresponds to the measurement direction of laser receiver 12 and transverse direction 26 is aligned perpendicular to longitudinal direction 25, whereby longitudinal and transverse directions 25 and 26 are parallel to the top side of detection field 18. The alignment of laser receiver 12 in which longitudinal direction 25 of detection field 18 is aligned parallel to vertical direction 24 is designated as the longitudinal arrangement, and the alignment of laser receiver 12 in which transverse direction 26 of detection field 18 is aligned parallel to vertical direction 24 is designated as the transverse arrangement.
(9)
(10)
(11) Rotating laser 11 comprises a housing 31 and a measurement device configured in housing 31. Housing 31 consists of a main housing 32, a rotating head 33 and multiple handles 34. Rotating laser 11 is operated via operating panel 35, which is integrated in main housing 32 and can be operated from the outside. In addition to operating panel 35 integrated in main housing 32, a remote control 36 can be provided that can be connected with rotating laser 11 via a communications connection. The measurement device of rotating laser 11 generates a laser beam in the interior of main housing 32 that strikes an optical deflector 37 rotating about axis of rotation 21. A first component of the laser beam is deflected 90 by optical deflector 37 and forms the first laser beam 22 of rotating laser 11 that determines laser plane 38. A second component of the laser beam passes through optical deflector 37 and forms the second laser beam 23 of rotating laser 11. A rotation mode, a line mode and a point mode of rotating laser 11 are distinguished depending on the rotational speed at which first laser beam 22 is rotated about axis of rotation 21.
(12)
(13) The collimated laser beam strikes optical deflector 37 that splits the first and second laser beams 22 and 23. Optical deflector 37 is connected to a turning device 41 that rotates optical deflector 37 about axis of rotation 21. Turning device 41 comprises a rotating shaft 42, a motor unit 43 and a transmission device 44 implemented, for example, in the form of a toothed belt that transmits the movement of motor unit 43 to shaft 42. Optical deflector 37 is coupled to rotating shaft 42 and is designed to rotate about axis of rotation 21. Shaft 42 is supported in a rotating bearing 45 in a stationary part 46 that is connected with a spherical head 47. Spherical head 47 is supported in spherical bearing 48 in a frame 49 fixed to the housing for pivoting in two vertical pivot planes perpendicular to the plane of rotation (the plane perpendicular to axis of rotation 21). Rotating laser 11 comprises a measuring device 50 that measures the angle of rotation of shaft 42 about axis of rotation 21. As an example, measuring device 50 is implemented as an angle encoder and consists of a measuring disc that is securely connected to turn with shaft 42, a scanning device with which the measuring disc is scanned and an evaluation and control element.
(14) Rotating laser 11 is implemented as a rotating laser for horizontal and vertical applications, whereby an additional device axis distinguishes a rotating laser for horizontal and vertical applications from a rotating laser for horizontal applications. Rotating laser 11 has a first horizontal axis 51 and a second horizontal axis 52 as device axes that are perpendicular to each other and that define a device plane. First and second horizontal axes 51 and 52 are indicated by indicator elements on rotation head 33 of rotating laser 11. In addition to first and second horizontal axes 51 and 52, rotating laser 11 for horizontal and vertical applications have an additional device axis designated as vertical axis 53 and is ideally oriented perpendicular to the device plane determined by first and second horizontal axes 51 and 52.
(15) Rotating laser 11 is implemented as a self-leveling rotating laser that automatically levels itself when housing 31 of rotating laser 11 is set up within a self-leveling range. The self-leveling range of rotating lasers is typically at 5. Rotating laser 11 comprises a leveling device that aligns the device axes of rotating laser 11 in a defined state independently from any alignment of housing 31. The leveling device comprises a first leveling unit 55 that aligns the first horizontal axis 51 in a first defined state a second leveling unit 56 that aligns the second horizontal axis 52 in a second defined state and a third leveling unit 57 that aligns vertical axis 53 in a third defined state.
(16) The first leveling unit 55 comprises a first inclination sensor 58 and a first adjusting element, second leveling unit 56 comprises a second inclination sensor 59 and a second adjusting element and third leveling unit 57 comprises a third inclination sensor 60 and a third adjusting element. The adjusting elements of leveling units 55, 56 and 57 are integrated in an inclination device 61 that has a first positioning motor 62 and a second positioning motor 63. The first positioning motor 62 pivots frame 49 about a first pivot axis that coincides with second horizontal axis 52 and the second positioning motor 63 pivots frame 49 about a second pivot axis that coincides with first horizontal axis 51. The first positioning motor 62 forms the first adjusting element of first leveling unit 55 and the second positioning motor 63 forms the second adjusting element of second leveling unit 56. Because vertical axis 53 is aligned perpendicular to the horizontal plane of the first and second horizontal axis 51 and 52, the alignment of vertical axis 53 can be set using the first and second positioning motors 62 and 63. The first and second positioning motors 62 and 63 together form the third adjusting element of third leveling unit 57.
(17) Horizontal alignment of the laser plane or the device plane represents a preferred defined state in which a rotating laser 11 is to be aligned in a horizontal position, whereby the horizontally aligned device plane is also designated as the horizontal plane. Vertical alignment of the laser plane or the device plane represents a preferred defined state in which a rotating laser 11 is to be aligned in a vertical position, whereby the vertically aligned device plane is also designated as the vertical plane. Laser plane 38 generated by rotating first laser beam 22 can be inclined relative to the horizontal plane or the vertical plane of rotating laser 11 using inclination device 61. Rotating laser 11 can incline the laser plane of rotating first laser beam 22 in one direction of inclination or in two directions of inclination. The laser plane is inclined in the leveled condition of rotating laser 11. Rotating laser 11 can be inclined in the horizontal or vertical position.
(18)
(19) The laser receiver 12 comprises a receiver housing 71, an operating panel 72, a visual display 73, a loudspeaker 74 and detection field 18 with which the position of incidence of a laser beam is registered. Detection field 18 indicates detection height H.sub.D in longitudinal direction 25 and detection width B.sub.D in transverse direction 26. Longitudinal direction 25 corresponds to the measurement direction of laser receiver 12 and transverse direction 26 is aligned perpendicular to longitudinal direction 25, whereby longitudinal and transverse directions 25 and 26 are parallel to detection field 18.
(20) Operating panel 72, visual display 73, loudspeaker 74 and detection field 18 are integrated in receiver housing 71 of laser receiver 12. The user can read off information on laser receiver 12 via visual display 73. For example, this includes a charge status of laser receiver 12, information on wireless communications connection 13 to a rotating laser 11 and the set volume of loudspeaker 74. The distance of a laser beam from zero position 19 of laser receiver 12 can also be indicated visually as a numerical value. As an alternative or in addition to visual indication on visual display 73, can of the distance of the laser beam can be communicated via loudspeaker 74. Zero position 19 of detection field 18 is indicated via marking notch 75 on receiver housing 71.
(21)
(22) Detection field 18, visual display 73 and loudspeaker 74 are connected to an evaluation unit 78 that is configured in the interior of receiver housing 71. Evaluation unit 78 is connected to a control unit 79 for controlling laser receiver 12, whereby evaluation unit 78 and control unit 79 are integrated in a control system 81 that is implemented as a microcontroller, for example. Laser receiver 12 also comprises a sensor module 82 that is configured in the interior of receiver housing 71 and is connected to control system 81. Sensor module 82 can be used to measure an inclination of laser receiver 12 relative to vertical direction 24. Sensor module 82 comprises a 2-axis accelerometer or two 1-axis accelerometers.
(23) The components of rotating laser 11 that are controlled via control elements or are connected to an evaluation unit include beam source 39, turning device 41, measuring device 50 and leveling device 54 and, if implemented, inclination device 61. An initial control element 83 for controlling beam source 39, a second control element 84 for controlling turning device 41, an evaluation and control element 85 for measuring device 50, a third control element 86 for controlling leveling device 54 and a fourth control element 87 for controlling inclination device 61 can be implemented as separate components or as shown in
(24) Rotating laser 11 also comprises a temperature sensor 89 that is configured in housing 31 for rotating laser 11. Temperature sensor 89 measures the temperature in housing 31 and transmits the temperature to control system 89 for rotating laser 11. Because the alignment of inclination sensors 58 and 59 that align the first and second horizontal axes 51 and 52 of rotating laser 11 in the horizontal state are unaffected by temperature and rotating laser 11 can be implemented over a wide temperature range, such as between 20 C. and 50 C., it is advantageous if multiple zero positions are saved in control device 88 for rotating laser 11. Multiple first zero positions .sub.1 for first inclination sensor 57 and multiple second zero positions .sub.2 for second inclination sensor 58 can be recorded as a function of temperature and stored in a characteristic or table. The zero position associated with the measured temperature is read off from the characteristic or table and the horizontal axis is aligned in the horizontal state defined by the zero position.
(25)
(26) In the first measurement procedure, rotating laser 11 is operated in point mode and the laser beam is not moved about axis of rotation 21. The laser beam is inclined at a known angle of inclination and the position of incidence of the inclined laser beam on detection field 18 of laser receiver 12 is determined as a measuring point and the height offset of the measuring point is saved as a height. The laser beam can be inclined using leveling device 54 or inclination device 61. Using leveling device 54 has the advantage that measurement distance D can also be determined by rotating lasers 11 without an inclination device 61.
(27) The first measurement procedure requires that rotating laser 11 be aligned with laser receiver 12 such that the direction of inclination is approximately perpendicular to detection field 18 of laser receiver 12. Deviations from perpendicular alignment result in measurement errors that can be tolerated for small deviations. If first horizontal axis 51 is aligned with detection field 18, the laser beam is inclined using first leveling unit 55, which comprises first inclination sensor 58 and first adjusting element 62. If the inclination of the laser beam is performed using inclination device 61, rotating laser 11 must be configured in an angular position by aligning the direction of inclination with detection field 18.
(28)
(29)
(30) The laser beam is then inclined by angle of inclination and the position of incidence of inclined laser beam 103 on detection field 18 is determined as a first measuring point 106 and the distance of the first measuring point 106 from zero position 19 is stored as the first height h.sub.1=h(). The first distance d.sub.1 can be calculated from angle of inclination and height difference h between the first height h.sub.1=h() and reference height h.sub.0=h(0) in accordance with tan()=(h.sub.1h.sub.0)/d.sub.1. For a small angle of inclination , as an approximation tan()sin().
(31)
(32) The formulas for calculating the horizontal measurement distance D.sub.H between rotating laser 11 and laser receiver 12 apply for a laser receiver 12 that is aligned parallel with vertical direction 24, and the formulas for calculating the vertical measurement distance D.sub.V apply for a laser receiver 12, the longitudinal direction 25 of which is aligned perpendicular to vertical direction 25. Laser receiver 12 comprises sensor module 82, with which the inclination of laser receiver 12 relative to vertical direction 24 is measured in order to correct measurement errors due to non-vertical alignment of laser receiver 12.
(33)
(34) A first laser beam strikes detection field 18 of laser receiver 12 and generates a first position of incidence 111. A second laser beam strikes detection field 18 of laser receiver 12 and generates a second position of incidence 112. Evaluation unit 78 of laser receiver 12 calculates a distance l between the first position of incidence 111 and the second position of incidence 112. In the procedure for checking a rotating laser for cone error, distance l corresponds to the difference between the first height offset H.sub.1 and the second height offset H.sub.2, and in the distance measurement with the first measurement procedure, distance l corresponds to height difference h.
(35) If laser receiver 12 is inclined by the first vertical angle .sub.1 relative to vertical direction 24, vertical distance v.sub.1 in the first vertical plane is less than distance l measured by detection field 18 of laser receiver 12 (
(36) The second vertical angle .sub.2 should also be accounted for in the calculation of the second distance d.sub.2 by the second measurement procedure. Because of the inclination of laser receiver 12 by the second vertical angle .sub.2, the horizontal distance that the first rotating laser beam 22 traverses on detection field 18 is larger than the detection width B.sub.D of detection field 18 in transverse direction 26. The signal length of the first rotating laser beam 22 corresponds to the horizontal distance on detection field 18. The relationship B.sub.D/cos(2) applies for the horizontal distance. An inclination of laser receiver 12 by the first vertical angle .sub.1 does not change the horizontal distance that the first rotating laser beam 22 traverses on detection field 18.
(37) Vertical measurement distance D.sub.V is measured in the vertical position of rotating laser 11 and in the transverse arrangement of laser receiver 12. Ideally, longitudinal direction 25 of detection field 18 is aligned parallel to vertical direction 24 and transverse direction 26 of detection field 8 is aligned parallel to vertical direction 24. If laser receiver 12 is inclined by first vertical angle .sub.1 the horizontal distance perpendicular to vertical direction 24 in the first vertical plane is less than distance l measured by detection field 18 of laser receiver 12; relationship l.Math.cos(90.sub.1)=l.Math.sin(.sub.1) applies. If laser receiver 12 is inclined by the second vertical angle .sub.2, the horizontal distance perpendicular to vertical direction 24 in the second vertical plane is less than distance l measured by detection field 18 of laser receiver 12; relationship l.Math.cos(90.sub.2)=l.Math.sin(.sub.2) applies. In the second measurement procedure, the vertical distance in vertical direction 24 due to an inclination of laser receiver 12 by the second vertical angle .sub.2 is greater than detection width B.sub.D; relationship B.sub.D/cos(90.sub.2)=B.sub.D/sin(.sub.2) applies.