Fastener stringer provided with metal element row having plating film, fastener chain, and slide fastener
10820667 ยท 2020-11-03
Assignee
Inventors
Cpc classification
A44B19/42
HUMAN NECESSITIES
A44B19/06
HUMAN NECESSITIES
C25D17/00
CHEMISTRY; METALLURGY
International classification
Abstract
Provided is a fastener stringer including a row of metal elements having a plating film formed with improved thickness uniformity without waste, even if the elements are not electrically connected to each other in advance. For each of ten adjacent metal elements of the fastener stinger, 0.6D.sub.1/A.sub.12.0 is satisfied in which A.sub.1 represents an average value of thickness of the plating film for the ten metal elements at element center on either one main surface side of the fastener tape, and D.sub.1 represents thickness of the plating film for each of the metal elements at the element center on the one main surface side of the fastener tape.
Claims
1. A fastener stringer comprising a row of metal elements having a plating film, the metal elements being fixed at predetermined intervals on one side edge of a fastener tape in a longitudinal direction, wherein a portion of the fastener tape in contact with each of the metal elements has insulation properties; wherein each of the metal elements comprises: a pair of leg portions; and a head portion connecting the pair of leg portions, the head portion comprising a convex portion and a concave portion for engagement; the plating film is not formed on a portion which is hidden by contact with the fastener tape, among the surface of each of the metal elements; the row of the metal elements is composed of 2n or 2n+1 metal elements in which n is an integer of 5 or more; and each of ten adjacent metal elements from the n4.sup.th to the n+5.sup.th in the longitudinal direction from either one end of the row of metal elements satisfies a relationship: 0.6D.sub.1/A.sub.12.0, in which A.sub.1 represents an average value of thickness of the plating film for the ten metal elements at element center on either one main surface side of the fastener tape, and D.sub.1 represents thickness of the plating film for each of the ten metal elements at the element center on the one main surface side of the fastener tape.
2. The fastener stringer according to claim 1, wherein the average value A.sub.1 of the thickness of the plating film is 0.05 m or more.
3. The fastener stringer according to claim 1, wherein for each of the ten metal elements, the plating film is formed such that a base material is not exposed at the top of the convex portion and at the deepest point of the concave portion of the head portion.
4. The fastener stringer according to claim 1, wherein for each of the ten metal elements, thickness of the plating film at the top of the convex portion and at the deepest point of the concave portion of the head portion is respectively 30% or more relative to the thickness D.sub.1 of the plating film at the element center on the one main surface side.
5. The fastener stringer according to claim 1, wherein for each of the ten metal elements, thickness of the plating film at the top of the convex portion and at the deepest point of the concave portion of the head portion is 0.02 m or more, respectively.
6. A fastener stringer comprising a row of metal elements having a plating film, the metal elements being fixed at predetermined intervals on one side edge of a fastener tape in a longitudinal direction, wherein a portion of the fastener tape in contact with each of the metal elements has insulation properties; each of the metal elements comprises: a pair of leg portions; and a head portion connecting the pair of legs, the head portion comprising a convex portion and a concave portion for engagement; the plating film is not formed on a portion which is hidden by contact with the fastener tape, among the surface of each of the metal elements; the row of the metal elements is composed of 2n or 2n+1 metal elements in which n is an integer of 5 or more; and for each of ten adjacent metal elements from the n4.sup.th to the n+5.sup.th in the longitudinal direction from either one end of the row of metal elements, the plating film is formed such that a base material is not exposed at the top of the convex portion and at the deepest point of the concave portion of the head portion.
7. The fastener stringer according to claim 6, wherein for each of the ten metal elements, the thickness of the plating film at the top of the convex portion and at the deepest point of the concave portion of the head portion is respectively 30% or more relative to D.sub.1, which represents thickness of the plating film for each of the metal elements at the element center on either one main surface side of the fastener tape.
8. The fastener stringer according to claim 6, wherein for each of the ten metal elements, the thickness of the plating film at the top of the convex portion and at the deepest point of the concave portion of the head portion is 0.02 m or more, respectively.
9. The fastener stringer according to claim 6, wherein each of the ten adjacent metal elements satisfies a relationship: 0.6D.sub.1/A.sub.12.0, in which A.sub.1 represents an average value of thickness of the plating film for the ten metal elements at element center on either one main surface side of the fastener tape, and D.sub.1 represents thickness of the plating film for each of the metal elements at the element center on the one main surface side of the fastener tape.
10. The fastener stringer according to claim 9, wherein the average value A.sub.1 of the thickness of the plating film is 0.05 m or more.
11. The fastener stringer according to claim 1, wherein the plating film is formed on an entire exposed surface of each of the ten metal elements.
12. The fastener stringer according to claim 1, wherein the plating film is formed after the row of metal elements is fixed to one side edge of the fastener tape in the longitudinal direction at predetermined intervals.
13. A fastener chain comprising engaged rows of opposing metal elements of a pair of fastener stringers, wherein each of the fastener stringers is the fastener stringer according to claim 1.
14. A slide fastener comprising the fastener chain according to claim 13.
15. An article comprising the slide fastener according to claim 14.
16. The fastener stringer according to claim 6, wherein the plating film is formed on an entire exposed surface of each of the ten metal elements.
17. The fastener stringer according to claim 6, wherein the plating film is formed after the row of metal elements is fixed to one side edge of the fastener tape in the longitudinal direction at predetermined intervals.
18. A fastener chain comprising engaged rows of opposing metal elements of a pair of fastener stringers, wherein each of the fastener stringers is the fastener stringer according to claim 6.
19. A slide fastener comprising the fastener chain according to claim 18.
20. An article comprising the slide fastener according to claim 19.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
(11) (1. Metal Fastener)
(12)
(13) In one embodiment, each metal element forming the rows of the elements 3 is caulked and fixed (attached) to core portions 2 each formed on an inner edge side of the fastener tape 1. Further, the metal fastener can include: upper stoppers 4 and a lower stopper 5 caulked and fixed to the core portions 2 of the fastener tapes 1 at upper ends and lower ends of the rows of the metal elements, respectively; and a slider 6 inserted between the rows of the pair of opposing elements 3 and slidable in an up and down direction for engaging and disengaging the pair of metal elements 3. The lower stopper 5 may be an openable, closable and fittingly insertable tool consisting of an insert pin, a box pin and a box body, so that the pair of slide fastener chains can be separated by engaging and disengaging operations of the slider. Other embodiments that are not shown are also possible.
(14)
(15) In the metal fastener according to the present invention, a portion of the fastener tape 1 in contact with each metal element 3 has insulating properties, and has no conductive yarns woven, so that the adjacent elements are not electrically connected to each other. It is difficult for such a metal fastener to form a plating film having high thickness uniformity on the element 3. However, the present inventor has found a method that can uniformly feed power to each element forming the rows of the elements during electroplating. Therefore, it is possible to obtain a metal fastener having high uniformity of the plating film between the elements, and a high plate deposition property at engaged portions (the convex portion 9a and the concave portion 9b) of the head portion 9 of each element. Moreover, it is also possible to form a plating film on the entire exposed surface of each metal element 3.
(16) In one embodiment of the metal fastener according to the present invention, the row of the metal elements 3 for forming each fastener stringer is composed of 2n or 2n+1 metal elements 3 in which n is an integer of 5 or more, and each of ten adjacent metal elements 3 from the n4.sup.th to the n+5.sup.th in the longitudinal direction from either one end of the row of metal elements 3 satisfies the relationship: 0.6D.sub.1/A.sub.12.0, preferably 0.6D.sub.1/A.sub.11.5, more preferably 0.6D.sub.1/A.sub.11.4, even more preferably 0.7D.sub.1/A.sub.11.3, still more preferably 0.8D.sub.1/A.sub.11.2, in which A.sub.1 represents an average value of thickness of the plating film for the ten metal elements at element center on either one main surface side of the fastener tape 1, and D.sub.1 represents thickness of the plating film for each of the metal elements at the element center on the one main surface side of the fastener tape 1.
(17) The reason why the adjacent ten metal elements 3 from the n4.sup.th to n+5.sup.th are to be measured is for stable film inspection and convenience. For example, in the case of a fastener chain in which 101 (2n+1=101, n=50) elements are fixed, elements from n4=504=46.sup.th to n+5=50+5=55.sup.th as counted from either one end side of the fastener chain are to be measured.
(18) In one preferable embodiment of the metal fastener according to the present invention, each of any given ten elements 3 aligned adjacent to each other along one side edge of the fastener tape 1 in the longitudinal direction also satisfies the relationship: 0.6D.sub.1/A.sub.12.0, preferably 0.6D.sub.1/A.sub.11.5, more preferably 0.6D.sub.1/A.sub.11.4, even more preferably 0.7D.sub.1/A.sub.11.3, still more preferably 0.8D.sub.1/A.sub.11.2, in which A.sub.1 represents an average value of thickness of the plating films for the given ten elements 3 at element center on either one main surface side of the fastener tape 1, and D.sub.1 represents thickness of the plating film for each of the ten metal elements at the element center on the one main surface side of the fastener tape 1.
(19) As used herein, the element center on either one main surface side of the fastener tape 1 refers to an intersection portion Q of a straight line bisecting the element 3 in the longitudinal direction of the fastener tape 1 (the direction A in
(20) The average value A.sub.1 of the thickness of the plating film at the element center is not particularly limited and may be suitably changed in accordance with the type of plating. In view of wear resistance, it is preferably 0.05 m or more, and more preferably 0.1 m or more, and still more preferably 0.2 m or more. On the other hand, in terms of suppressing sliding resistance of the slider and of suppressing plating costs, the average value is preferably 1 m or less, and more preferably 0.5 m or less, and even more preferably 0.3 m or less.
(21) Further, in one embodiment of the metal fastener according to the present invention, for each of the ten adjacent metal elements 3 from the n4.sup.th to the n+5.sup.th configuring the fastener stringer, preferably for each of the any given ten elements 3 aligned so as to be adjacent to each other configuring the fastener stringer, a plating film is formed such that a base material does not appear at the top of the convex portion 9a and at the deepest point of the concave portion 9b of the head portion 9.
(22) Furthermore, in one embodiment of the metal fastener according to the present invention, for each of the ten adjacent metal elements 3 from the n4.sup.th to the n+5.sup.th forming the fastener stringer, preferably for each of any given ten elements 3 aligned so as to be adjacent to each other configuring the fastener stringer, thickness of the plating film at the top of the convex portion 9a and at the deepest point of the concave portion 9b of the head portion 9 is respectively 30% or more, preferably 40% or more, more preferably 45% or more, even more preferably 50% or more, for example from 40 to 150%, relative to the thickness D.sub.1 of the plating film at the element center on the one main surface side.
(23) Illustratively, for each of the ten adjacent metal elements 3 from the n4.sup.th to the n+5.sup.th forming the fastener stringer, preferably for each of any given ten elements 3 aligned so as to be adjacent to each other forming the fastener stringer, thickness of the plating film at the top of the convex portion 9a and at the deepest point of the concave portion 9b of the head portion 9 can be 0.02 m or more, and preferably 0.05 m or more, and more preferably 0.1 m or more, respectively.
(24) For the metal elements, thickness of the plating film at the element center, the top of the convex portion 9a and the deepest point of the concave portion 9b of the head portion 9 is measured by obtaining an element depth profile with Auger electron spectroscopy (AES). Analysis conditions are as follows.
(25) The thickness of the plating film at the element center Q of each element is determined by obtaining an element depth profile with Auger electron spectroscopy (AES). The thickness of the plating film is defined to be a depth at which a concentration of the plating metal element is half of the maximum value. Analysis conditions are as follows:
(26) Acceleration Voltage: 10 kV;
(27) Amount of Current: 310.sup.8 A;
(28) Ion Gun: 2 kV;
(29) Measuring Diameter: 50 m;
(30) Etching: measured every 20 seconds; and
(31) Sample Inclination: 30.
(32) A detection depth is converted and calculated using an etching rate of 8.0 nm/in of the SiO.sub.2 standard substance.
(33) In addition, when the plating film is comprised of multiple elements such as alloy plating, the thickness of the plating film is evaluated by analyzing a metal element having the highest detection strength except for the main components making up the base material of the element. For example, when a CuSn alloy plating film is formed on the surface of an element mainly comprised of Cu, the thickness of the plating film is measured based on Sn. Further, when a CoSn alloy plating film is formed on an element mainly comprised of Cu, the thickness of the plating film is measured based on either element having a higher detection intensity.
(34) Materials of the metal elements 3 that can be used include, but not particularly limited to, copper (pure copper), copper alloys (e.g., copper alloys containing zinc (CuZn alloys), such as red brass, brass, nickel white, and the like) and aluminum alloys (AlCu alloys, AlMn alloys, AlSi alloys, AlMg alloys, AlMgSi alloys, AlZnMg alloys, AlZnMgCu alloys and the like), zinc, zinc alloys, iron, iron alloys, and the like.
(35) Various plating films can be formed on the surfaces of the metal elements. The plating can be performed aiming at a rust prevention effect, a crack prevention effect, and a sliding resistance reduction effect, in addition to the design purpose of obtaining a desired color tone. A type of plating is not particularly limited and may be any of single metal plating, alloy plating and composite plating. Examples of the plating includes Sn plating, CuSn alloy plating, CuSnZn alloy plating, SnCo alloy plating, Rh plating, and Pd plating. Further examples of the plating includes Zn plating (including a zincate treatment), Cu plating (including copper cyanide plating, copper pyrophosphate plating, and copper sulfate plating), CuZn alloy plating (including brass plating), Ni plating, Ru plating, Au Plating, Co plating, Cr plating (including a chromate treatment), CrMo alloy plating and the like. The type of plating is not limited to those, and other various metal plating can be performed in accordance with the purpose.
(36) Non-limiting examples of the fastener tape 1 that can be used include fiber tapes such as woven tapes, knitted tapes and non-woven tapes, which have been conventionally used for the slide fasteners. Non-limiting examples of a material of the fiber that can be used includes polyester, nylon, polypropylene, acryls and the like, which have been conventionally used for the slide fasteners. According to one embodiment of the metal fastener according to the present invention, the portion of the fastener tape 1 in contact with each metal element 3 is at least insulating, and typically the fastener tape 1 is entirely insulating.
(37) The slide fastener according to the present invention can be attached to various articles, and particularly functions as an opening/closing tool. The articles to which the slide fastener is attached include, but not limited to, daily necessities such as clothes, bags, shoes and miscellaneous goods, as well as industrial goods such as water storage tanks, fishing nets and space suites.
(38)
(39) The upper stopper 4 is formed by cutting a rectangular wire 11 (a square wire) having a rectangular cross section into pieces each having predetermined dimensions, and bending the pieces to form a substantially C-shaped cross section, and is then attached to the core portion 2 by caulking the piece onto the core portion 2 of the fastener tape 1. The lower stopper 5 is formed by cutting a deformed wire 12 having a substantially X-shaped cross section 12 into pieces each having predetermined dimensions, and is then attached to the core portion 2 by caulking the piece onto the core portion 2 of the fastener tape 1.
(40) It should be noted that
(41) (2. Plating Method)
(42) Hereinafter, a plating method for production of the metal fastener including metal element rows having a high deposition property of the plating film and high thickness uniformity of the plating film will be described. To consider industrial production, it is preferable to electroplate sequentially the fastener chain while conveying it.
(43) According to the results of intensive studies, the present inventor has found that it is effective to bring each metal element fixed to the fastener chain into contact with a plurality of conductive media flowably accommodated and apply a current via the conductive media while traveling the fastener chain in a plating solution. When the metal elements are brought into contact with the conductive media, the contacting of the metal elements with the plating solution is ensured while disposing the conductive media on one main surface side of the fastener chain without disposing the conductive media on the other main surface side, so that a plating film can be effectively grown on a surface of the element on the other main surface side. That is, a current can be reliably applied to the individual elements by plating the metal elements on either side of the fastener chain.
(44) In one embodiment, the electroplating method according to the present invention includes a step of passing the fastener chain through one or more first insulating containers while bringing each metal element into contact with a plating solution in a plating bath, each of the first insulating containers flowably accommodating a plurality of conductive media in electrical contact with a negative electrode, for the purpose of mainly plating the surface of the metal element row exposed on one main surface side of the fastener chain.
(45) In another embodiment, the electroplating method according to the present invention further includes a step of passing the fastener chain through one or more second insulating containers while bringing each metal element into contact with a plating solution in a plating bath, each of the second insulating containers flowably accommodating a plurality of conductive media in electrical contact with a negative electrode, for the purpose of mainly plating the surface of the metal element row exposed on the other main surface side of the fastener chain.
(46) By carrying out these two steps, it is possible to plate the surface of the metal element rows exposed on both main surface sides of the fastener chain. Moreover, by carrying out both of the steps using different plating solutions, it is also possible to form a plating film on one main surface of the fastener chain that is different from that on the other main surface.
(47) In one embodiment of the fastener stringer according to the present invention, the rows of the metal elements are fixed to the fastener tapes and then plated, so that a plating film is not formed on a portion of the surface of each metal element which is hidden by contact with the fastener tape. This will lead to saving of the plating solution and contribute to reduction of production costs.
(48) Conditions such as a composition and a temperature of the plating solution and the like may be appropriately set by those skilled in the art depending on types of metal components to be deposited on each metal element, and are not particularly limited.
(49) Materials of the conductive media are not particularly limited, and are generally metals. Among the metals, iron, stainless steel, copper and brass are preferable, and iron is more preferable, because they have higher corrosion resistance and higher abrasion resistance. However, when using conductive media made of iron, the contact of the conductive media with the plating solution will lead to formation of a displacement-plating film having poor adhesion on surfaces of iron balls. The plating film peels off from the conductive media during electroplating of the fastener chain to form fine metal pieces which float in the plating solution. The floating of the metal pieces in the plating solution leads to adhesion to the fastener tapes, and it is thus preferable to prevent the floating. Therefore, when using the conductive media made of iron, it is preferable that the conductive media have been previously subjected to copper pyrophosphate plating, copper sulfate plating, nickel plating or tin-nickel alloy plating in order to prevent the displacement plating. Although the displacement plating can also be prevented by copper cyanide plating on the conductive media, it leads to relatively large irregularities on the surfaces of the conductive media so that rotation of the conductive media is inhibited. Therefore, copper pyrophosphate plating, copper sulfate plating, nickel plating, or tin-nickel alloy plating is preferred.
(50) Materials of the first insulating container(s) and the second insulating container(s) include, preferably, high density polyethylene (HDPE), heat resistant hard polyvinyl chloride, and polyacetal (POM), and more preferably high density polyethylene (HDPE), in terms of chemical resistance, abrasion resistance, and heat resistance.
(51) A plurality of conductive media flowably accommodated in the first insulating container(s) and in the second insulating container(s) are in electrical contact with the negative electrode, so that power can be supplied from the negative electrode to each metal element via the conductive media. The negative electrode may be disposed at a non-limiting position, but it is desirable to dispose the negative electrode at a position where the electrical contact with each conductive medium is not interrupted in each insulating container.
(52) For example, when using a fixed cell type electroplating device as described below, the fastener chain passing through the first insulating container(s) and the second insulating container(s) in the horizontal direction leads to movement of the conductive media to the front side in the conveying direction and to accumulation there. The fastener chain passing through the first insulating container(s) and the second insulating container(s) vertically upward leads to tendency of the conductive media accumulated downward.
(53) Therefore, when the fastener chain passes in the horizontal direction, the negative electrode is preferably disposed at least on the front inner side in the conveying direction where the conductive media are easily accumulated, among the inner sides of the insulating container(s). When the fastener chain passes vertically upward, the negative electrode is preferably disposed at least on the lower inner sides of the insulating container(s) where the conductive media are easily accumulated, among the inner sides of the insulating container(s). The shape of the negative electrode is not particularly limited, and it may be, for example, a plate shape.
(54) The fastener chain can also travel in an oblique direction in the middle of the horizontal direction and the vertical direction. In this case, the position where the conductive media are easily accumulated varies depending on the inclination, traveling speed, number and size of the conductive media. Therefore, the position where the positive electrode is disposed may be adjusted according to the actual conditions.
(55) The conductive media are flowable in each insulating container, and as the fastener chain travels, the conductive media constantly changes the contact position with each metal element while being flowed and/or rotated and/or moved up and down. This can allow growth of a plating film having high uniformity because the position of current passing and the contact resistance are also changed constantly. The shape of each conductive medium is not limited as long as the conductive media are contained in the container(s) in a flowable state, but preferably it is spherical in terms of flowability.
(56) An optimum dimension of each conductive medium varies depending on a chain width of the fastener chain, as well as a width and pitch of the slider sliding direction of the elements. When using a fixed cell type electroplating device as described below, the diameter of each conducive medium is preferably equal to or more than the chain thickness in order to prevent the conductive media from entering the traveling path of the fastener chain and the traveling path from being clogged by the conductive media while the fastener chain passes through the first insulating container(s) and the second insulating container(s).
(57) The number of conductive media to be accommodated in the first insulating container(s) and the second insulating container(s) is not particularly limited, and is preferably set as needed in view of being able to supply power to each metal element of the fastener chain, in particular of ensuring a sufficient quantity of the conductive media to maintain constant contact with each metal element during passing through the first insulating container(s) and the second insulating container(s) even if the conductive media move in the traveling direction. On the other hand, it is preferable that an appropriate pressing pressure is applied from the conductive media to each metal element of the fastener chain because it allows facilitation of flow of electricity, but an excessive pressing pressure increases conveying resistance to hinder smooth conveying of the fastener chain. Therefore, it is preferable that the fastener chain can smoothly pass through the first insulating container(s) and the second insulating container(s) without experiencing the excessive conveying resistance. From the above point of view, illustratively, the quantity of the conductive media accommodated in each insulating container is preferably such that 3 or more layers (in other words, a lamination thickness of 3 or more times as large as the diameter of the conductive medium), and typically from 3 to 8 layers (in other words, a lamination thickness of from 3 to 8 times as large as the diameter of the conductive medium) can be formed when the conductive media spread over the metal elements.
(58) When using a fixed cell type electroplating device as described below, the horizontal passing of the fastener chain through the first insulating container(s) and the second insulating container(s) moves the conductive media to the front in the conveying direction to facilitate accumulation. Thus, the weight of the conductive media accumulated in the front presses the fastener chain, and the conveying resistance to the fastener chain increases. Further, when current flows from the negative electrode to the conductive media, a longer length of a cell drops voltage, thereby decreasing a plating efficiency. Therefore, the connecting of two or more of each of the first insulating container(s) and the second insulating container(s) in series can allow a decrease in conveying resistance due to the weight of the conductive media, and can allow an increased plating efficiency. It is also possible to adjust the thickness of the plating film and the traveling speed of the fastener chain by increasing or decreasing the number of two or more of insulating containers connected in series.
(59) In terms of reducing the conveying resistance, it is desirable to provide an upward angle in the traveling direction of the fastener chain passing through each insulating container, that is, the fastener chain passing through each insulating container while rising. Thus, the conductive media which are easy to move in the conveying direction falls to the rear in the conveying direction due to its own weight, so that the conductive media are not likely to accumulate at the front of the conveying direction. The inclination angle may be appropriately set according to the conveying speed, the size and number of conductive media, and the like. When the conductive media are spherical and the quantity of the conductive media are such that from 3 to 8 layers can be formed over the metal elements, the inclination angle is preferably 9 or more, and typically 9 or more and 45 or less, in terms of maintaining the contact of the conductive media with the metal elements passing through the first insulating container(s) and the second insulating container(s) even if the conductive media move in the traveling direction during traveling of the fastener chain.
(60) In terms of designing a more compact plating device, there is also a method in which the fastener chain passes through each insulating container while rising in the vertical direction. According to the method, the plating bath is elongated in the vertical direction and shortened in the horizontal direction, so that a footprint for disposing the plating device can be reduced.
(61) In one embodiment of the plating method according the present invention, during the fastener chain passing through the first insulating container(s), power is supplied by mainly bringing the surface of each metal element exposed on the first main surface side of the fastener chain into contact with the conductive media in the first insulating container(s). During the step, the first positive electrode is disposed in a positional relationship so as to face the surface of each metal element exposed on the second main surface side of the fastener chain, so that regular flows of cations and electrons are generated, and a plating film can be rapidly grown on the surface side of each metal element exposed on the second main surface side of the fastener chain. In terms of suppressing the plating of the conductive media, the first positive electrode should be preferably disposed only in the positional relationship so as to face the surface of each metal element exposed on the second main surface side of the fastener chain.
(62) Further, in another embodiment of the plating method according to the present invention, during the fastener chain passing through the second insulating container(s), power is supplied by mainly bringing the surface of each metal element exposed on the second main surface side of the fastener chain into contact with the conductive media in the second insulating container(s). During the step, the second positive electrode is disposed at a positional relationship so as to face the surface of each metal element exposed on the first main surface of the fastener chain, so that regular flows of cations and electrons are generated, and a plating film can be rapidly grown on the surface of each metal element exposed on the first main surface side of the fastener chain. In terms of suppressing the plating on excessive areas other than the elements, the second positive electrode should be preferably disposed only in the positional relationship so as to face the surface of each metal element exposed on the first main surface side of the fastener chain.
(63) When a plurality of conductive media is randomly brought into contact with both of the main surfaces of the fastener chain, flows of cations and electrons will also be random, so that a growth speed of an electroplating film is slow down. Therefore, it is preferable that the surface exposed on one main surface side is preferentially contacted with the conductive media as much as possible. Therefore, during the fastener chain passing through the first insulating container(s), 60% or more, and preferably 80% or more, and more preferably 90% or more, and even more preferably all of the total number of conductive media in the first insulating container(s) are configured to be contactable with the surface of each metal element exposed on the first main surface side of the fastener chain. The expression all of the conductive media in the first insulating container(s) are configured to be contactable with the surface of each metal element exposed on the first main surface side of the fastener chain means that only the surface of the metal elements exposed on the first main surface side is brought into contact with the conductive media in the first insulating container(s).
(64) Similarly, during the fastener chain passing through the second insulating container(s), 60% or more, and preferably 80% or more, and more preferably 90% or more, and even more preferably all of the total number of conductive media in the second insulating container(s) are configured to be contactable with the surface of each metal element exposed on the second main surface side of the fastener chain. The expression all of the conductive media in the second insulating container(s) are configured to be contactable with the surface of each metal element exposed on the second main surface side of the fastener chain means that only the surface of the metal elements exposed on the second main surface side is brought into contact with the conductive media in the second insulating container(s).
(65) The shortest distance between the surface of each metal element exposed on the second main surface side of the fastener chain and the first positive electrode, and the shortest distance between the surface of each metal element exposed on the first main surface side of the fastener chain and the second positive electrode are preferably shorter, respectively, because they can allow efficient plating on each metal element and can allow suppression of plating on unnecessary portions (for example, conductive media). The increased plating efficiency can save maintenance costs, chemicals and electricity for the conductive media. Specifically, the shortest distance between each metal element and the positive electrode is preferably 10 cm or less, and more preferably 8 cm or less, and still more preferably 6 cm or less, and even more preferably 4 cm or less. In this case, it is desirable from the viewpoint of plating efficiency that the first positive electrode and the second positive electrode be disposed so as to extend in parallel to the fastener chain conveying direction.
(66) (3. Plating Device)
(67) Now, embodiments of an electroplating device suitable for carrying out the electroplating method as stated above will be described. However, the descriptions of the same components as those described in the embodiments of the electroplating method also apply to those of the embodiments of the electroplating device, and redundant descriptions will be thus omitted in principle.
(68) In one embodiment, the electroplating device according to the present invention includes: a plating bath capable of accommodating a plating solution;
(69) a first positive electrode disposed in the plating bath; and
(70) one or more first insulating container(s) disposed in the plating bath, each of the first insulating container(s) flowably accommodating a plurality of conductive media in electrical contact with a negative electrode.
(71) In the present embodiment, the first insulating container(s) is configured to enable the fastener chain to pass through the first insulating container(s) while mainly bringing a surface of each metal element exposed on the first main surface side of the fastener chain into contact with the conductive media in the first insulating container(s). Further, in the present embodiment, the first positive electrode is disposed in a positional relationship so as to face the surface of each metal element exposed on the second main surface side of the fastener chain during the fastener chain passing through the first insulating container(s). According to the present embodiment, the surfaces of the element rows exposed on the second main surface side of the fastener chain can be mainly plated.
(72) In another embodiment, the electroplating device according to the present invention further includes:
(73) a second positive electrode disposed in the plating bath; and
(74) one or more second insulating container(s) disposed in the plating bath, each of the second insulating container(s) flowably accommodating a plurality of conductive media in electrical contact with a negative electrode.
(75) In the present embodiment, the second insulating container(s) are configured to enable the fastener chain to pass through each of the second insulating container(s) while mainly bringing a surface of each metal element exposed on the second main surface side of the fastener chain into contact with the conductive media in the second insulating container(s). Further, in the present embodiment, the second positive electrode is disposed in a positional relationship so as to face the surface of each metal element exposed on the first main surface side of the fastener chain during passing the fastener chain through the second insulating container(s). According to the present embodiment, the surfaces of the element rows exposed on both main surface sides of the fastener chain can be plated.
(76) Now, a fixed cell type electroplating device which is a specific example of the electroplating device according to the present invention will be described. The fixed cell type is advantageous in that only the surface of each metal element exposed on one of the main surfaces can be brought into contact with the conductive media in the insulating container(s). In the fixed cell type plating device, the insulating container(s) is fixed in the plating device and does not involve movement such as rotation. The structure of the insulating container (which can be used for any of the first and second insulating container(s)) in a structural example of the fixed cell type plating device is schematically shown in
(77) Referring to
(78) One or more opening(s) 117 enabling access to the conductive media 111 preferably satisfies the relationship: 2D<W.sub.2<3D, more preferably 2.1DW.sub.22.8D, in which W.sub.2 represents a width in a chain width direction, and D represents a diameter of the conductive medium 111, because power supply is easily stabilized while ensuring a space for movement and rotation of the balls when arranging three balls in the chain width direction so as to partially overlap with one another. Here, the chain width refers to a width of the engaged elements as defined in JIS 3015: 2007. Further, the diameter of the conductive medium is defined as a diameter of a true sphere having the same volume as the conductive medium to be measured.
(79) The fastener chain 7 entering the insulating container 110 from the inlet 114 travels in the direction of the arrow in the passage 112 and exits the outlet 115. While the fastener chain 7 passes through the passage 112, the conductive media 111 held in the accommodating portion 113 can be brought into contact with the surface of each metal element 3 exposed on one main surface side of the fastener chain 7 through the opening(s) 117. However, there is no opening where the conductive media 111 can access the surface of each metal element 3 exposed on the other main surface side of the fastener chain 7. Therefore, the conductive media 111 held in the accommodating portion 113 cannot be brought into contact with the surface of each metal element 3 exposed on the other main surface side of the fastener chain 7.
(80) The conductive media 111 are dragged by the fastener chain 7 traveling in the passage 112 and moved to the front in the conveying direction and are likely to accumulate there. However, excessive accumulation leads to clogging of the conductive media 111 at the front and to strong pressing of the fastener chain 7, so that the conveying resistance of the fastener chain 7 is increased. Therefore, as shown in
(81) Referring to
(82) In a typical embodiment, the fastener chain 7 is electroplated while being immersed in a plating solution. While the fastener chain 7 passes through the passage 112 of the insulating container 110, the plating solution can be contacted with each metal element 3 by entering the passage 112 through the opening(s) 116. By providing an positive electrode 119 on a side facing the other (second or first) main surface side of the fastener chain 7, cations in the plating solution efficiently reach the other main surface side of the fastener chain, so that the plating film can be rapidly grown on the surface of each metal element 3 exposed on the main surface side.
(83) It is advantageous for smooth conveying of the fastener chain 7 that the opening(s) 116 formed on the passage surface 112b is provided so as not to catch the fastener chain 7 traveling in the passage 112. From this point of view, each opening 116 is preferably a circular hole, and can be, for example, a circular hole with a diameter of from 1 to 3 mm.
(84) Further, it is preferable to provide the opening(s) 116 formed on the passage surface 112b so that electricity flows with high uniformity throughout the metal elements 3 of the fastener chain 7 traveling in the passage 112 in order to obtain a highly uniform plating film. From such a point of view, a ratio of an area of the opening(s) 116 to an area including the opening(s) 116 on the passage surface 112b (hereinafter referred to as an opening ratio) is preferably 40% or more, and more preferably 50% or more. However, the opening ratio is preferably 60% or less, for reasons of ensuring strength. Further, as shown in
(85) Preferably, the conductive media 111 are not contacted with the fastener tape 1 while the fastener chain 7 travels in the passage 112. This is because when the conductive media 111 are contacted with the fastener tape 1, the conveying resistance of the fastener chain is increased. Therefore, the opening(s) 117 are preferably disposed at a position where the conductive media 111 cannot be contacted with the fastener tape. When viewing the insulating container from the direction facing the conveying direction of the fastener chain (see
(86) Preferably, the distance between the passage surface 112a and the passage surface 112b is shorter than the diameter of the conductive medium so that the conductive medium does not enter the passage 112. This is because if the conductive medium enters the passage 112, the conveying resistance is significantly increased, which causes the conveying of the fastener chain 7 to be difficult.
(87)
(88) In the embodiment shown in
(89) In the embodiment shown in
(90) In the embodiment shown in
(91) In the embodiment shown in
(92) In the embodiment shown in
EXAMPLES
(93) Hereinafter, Examples of the present invention are illustrated, but they are provided for better understanding of the present invention and its advantages, and are not intended to limit the present invention.
Comparative Example 1: Power Supply Drum Type
(94) Using a feeding drum type plating device as described in FIG. 7 of Japanese Examined Patent Application Publication No. H08-3158B, electroplating was continuously performed on metal elements exposed on both main surface sides of the fastener chain being conveyed.
(95) The plating conditions were as follows: Fastener chain specification: model 5 RG chain (a chain width: 5.75 mm; element material: red brass; fastener tape material: polyester) from YKK Corporation: Plating solution: 5 L; composition: a plating solution for nickel plating; Feeding drum specification: material titanium, with a diameter of 100 mm; Retention time in plating solution: 18.8 seconds; and Conveying speed: 1 m/min.
Example 1: Fixed Cell Type
(96) Insulating containers each having the structure shown in
(97) The electroplating device shown in
(98) Plating conditions are as follows: Fastener Chain Specification: model 5 RG chain (chain width: 5.75 mm, element material: red brass; fastener tape material: polyester) from YKK Corporation; Plating Solution: 120 L, composition: a plating solution for non-cyan CuSn alloy plating; Plating Time: 14.4 seconds. Conveying Speed: 2.5 m/min; and The shortest distance between each element and positive Electrode: 3 cm.
(99) (Measurement of Plating Film Thickness)
(100) In Comparative Example 1, one fastener stringer forming the resulting plated fastener chain had 2n (n=100) metal elements along one side edge of the fastener tape in the longitudinal direction, and ten adjacent metal elements from the n4.sup.th to the n+5.sup.th aligned side by side were extracted.
(101) Then, the thickness of the plating film at the element center (on either one main surface side of the fastener chain) was measured for each of the ten metal elements aligned side by side with fluorescent X ray analysis. Measurement conditions were as follows: voltage: 50 kV, current: 1000 A, measurement time: 120 seconds, and collimator: 0.2 mm.
(102) In Example 1, one fastener stringer forming the resulting plated fastener chain had 2n (n=100) metal elements along one side edge of the fastener tape in the longitudinal direction, and ten adjacent metal elements from the n4.sup.th to the n+5.sup.th aligned side by side were extracted. Then, the thickness of the plating film at the element center (on either one main surface side of the fastener chain), at the top of the convex portion and at the deepest point of the concave portion of the head portion was measured for each of the ten metal elements arranged side by side by obtaining an elemental depth profile with Auger electron spectroscopy (AES) (Model JAMP 9500F from JEOL Ltd.) according to the measurement conditions as described earlier. The results are shown in Tables 1-1 and 1-2. Although the plating thickness measurement method of Comparative Example 1 is different from that of Example 1, it is presumed that there is no significant difference even if it is measured by the measurement method of Example 1.
(103) In addition, for both of the fastener chains of Comparative Example 1 and Example 1, no plating film was formed on the portion of the surface of the element that is hidden by contact with the fastener tape.
(104) TABLE-US-00001 TABLE 1-1 Comparative Example 1 Plating Thickness Plating Thickness at Element of Head Portion Center of One Top of Deepest Point Main Surface Convex of Concave Side Portion Portion D.sub.1 Ratio Ratio Element No. (m) D.sub.1/A.sub.1 (m) to D.sub.1 (m) to D.sub.1 1 0.73 2.116 0.07 0.096 0.00 0.000 2 0.00 0.000 0.00 0.00 3 0.34 0.986 0.05 0.147 0.02 0.059 4 0.16 0.464 0.02 0.125 0.00 0.000 5 0.17 0.493 0.07 0.412 0.00 0.000 6 0.00 0.000 0.00 0.00 7 0.20 0.580 0.02 0.100 0.00 0.000 8 0.07 0.203 0.00 0.000 0.00 0.000 9 0.88 2.551 0.05 0.057 0.00 0.000 10 0.90 2.609 0.35 0.389 0.08 0.089 Average Value A.sub.1 = 0.345 0.063 0.010
(105) TABLE-US-00002 TABLE 1-2 Example 1 Plating Thickness Plating Thickness at Element of Head Portion Center of Top of Deepest Point One Main Convex of Concave Surface Side Portion Portion D.sub.1 Ratio Ratio Element No. (m) D.sub.1/A.sub.1 (m) to D.sub.1 (m) to D.sub.1 1 0.096 1.337 0.046 0.48 0.042 0.44 2 0.056 0.780 0.040 0.71 0.026 0.46 3 0.056 0.780 0.036 0.64 0.034 0.61 4 0.074 1.031 0.062 0.84 0.058 0.78 5 0.09 1.253 0.068 0.76 0.048 0.53 6 0.054 0.752 0.07 1.30 0.076 1.41 7 0.074 1.031 0.074 1.00 0.054 0.73 8 0.06 0.836 0.068 1.13 0.042 0.70 9 0.09 1.253 0.068 0.76 0.052 0.58 10 0.068 0.947 0.074 1.09 0.054 0.79 Average Value A.sub.1 = 0.0718 0.0606 0.0486
(106) Discussion
(107) It is understood that the fastener chain of Example 1 is provided with metal element rows having high uniformity of the thickness of the plating film, even if the elements are not electrically connected to each other in advance. Further, it is understood that the fastener chain of Example 1 has the high plating deposition property at the engaged portions (the convex portion and the concave portion) of each element head, even if the elements are not electrically connected to each other in advance. In fact, when the ten elements for measuring the thickness were observed using a microphotograph, the CuSn alloy was not formed in the contact portion with the fastener tape and red brass color of the base material appeared, but the CuSn alloy plating was formed on all of the portions that were not in contact with the fastener tape. Moreover, the plating film was
(108) formed in the convex portion and the concave portion of the head portion of all the observed elements, so that the base material did not appear thereon.
(109) On the other hand, the fastener chain of Comparative Example 1 had many variations in the thickness of the plating film, and a poor plating deposition property at the engaged portion of the head portion of each element. When the ten elements for measuring the thickness were observed using a photomicrograph, the convex portion and the concave portion of the head portion of some of the elements were not plated at all and the red brass color of the base material appeared. Further, it was observed that the base material appeared even if the plating film was partially formed on the convex portion and the concave portion of the head portion of the element.
(110) For the fastener chain of Example 1, the plating film was also evaluated by extracting multiple sets of adjacent ten fastener elements, in addition to the ten elements at the central portion as described above. Similar results were obtained.
DESCRIPTION OF REFERENCE NUMERALS
(111) 1 fastener tape 2 core portion 3 element 4 upper stopper 5 lower stopper 6 slider 7 fastener chain 8 deformed wire 9 head portion 9a convex portion 9b concave portion 10 leg portion 11 rectangular wire 12 deformed wire 110 insulating container 110a first insulating container 110b second insulating container 111 conductive medium 112 passage 112a passage surface facing one main surface side of fastener chain 112b passage surface facing the other main surface of the fastener chain 113 accommodating portion 113a front inner side in the conveying direction of accommodating portion 113b inner side parallel to conveying direction of accommodating portion 114 inlet to passage 115 outlet from passage 116 opening 117 opening 118 negative electrode 119 positive electrode 120 guide groove 121 partition plate 201 (201a, 201b) plating bath 202 (202a, 202b) plating solution 203 storage tank 204, 206 plating bath inlet 205, 207 plating bath outlet 208 circulating pump 210 (210a, 210b), 214, 216 return pipe 212 feed pipe